Two cross⁃sectional configurations of thin⁃walled square tubes partially filled with lightweight metallic foams are proposed,and termed as double⁃cell configuration partially filled with foam(DC⁃PF)and double⁃tube con...Two cross⁃sectional configurations of thin⁃walled square tubes partially filled with lightweight metallic foams are proposed,and termed as double⁃cell configuration partially filled with foam(DC⁃PF)and double⁃tube configuration partially filled with foam(DT⁃PF),respectively.The bending crashworthiness is investigated based on three⁃point bending tests using finite element ABAQUS/Explicit code.The two key mechanical indicators including Crash Load Efficiency(CLE)and Specific Energy Absorption(SEA)are introduced to evaluate the effect of foams in comparison with empty square tubes and fully filled square tubes.The numerical results show that the two partially filled configurations,especially DT⁃PF,display dramatically excellent bending crashworthiness compared with empty and fully filled square tubes.There exists a foam density threshold,beyond which the CLE of DT⁃PF achieves a maximum constant.In addition,there seems to be another foam density threshold,beyond which the SEA of DT⁃PF gets to the maximum value.It is also shown that the foam density threshold corresponding to the maximum SEA varies with the thickness of thin⁃walled square tubes.展开更多
Thin-walled structures are widely used in cars due to their lightweight construction and energy-absorbing properties.However,issues such as high initial stress and lowenergy-absorbing efficiency arise.This study propo...Thin-walled structures are widely used in cars due to their lightweight construction and energy-absorbing properties.However,issues such as high initial stress and lowenergy-absorbing efficiency arise.This study proposes a novel energy-absorbing structure inwhich a straight tube is combinedwith a conical tube and a bamboo-inspired bulkhead structure is introduced.This configuration allows the conical tube to flip outward first and then fold together with the straight tube.This deformation mode absorbs more energy and less peak force than the conical tube sinking and flipping inward.Through finite element numerical simulation,the specific energy absorption capacity of the structure is increased by 26%compared to that of a regular circular cross-section tube.Finally,the impact resistance of the bionic straight tapered tube structure is further improved through multi-objective optimization,promoting the engineering application and lightweight design of hybrid cross-section tubes.展开更多
Crashworthiness requirement of fuel tanks is one of the important requirements in helicopter designs. The relations among the protection frame, textile layer and rubber layer of the fuel tank are introduced. Two appro...Crashworthiness requirement of fuel tanks is one of the important requirements in helicopter designs. The relations among the protection frame, textile layer and rubber layer of the fuel tank are introduced. Two appropriate FE models are established, one is for an uncovered helicopter fuel tank without protection frame, and the other is for fuel tank with protection frame. The dynamic responses of the two types of fuel tanks impinging on the ground with velocities of 17.3 m/s are numerically simulated for the purpose of analyzing energy-absorbing capabilities of the textile layer and protection frame. The feasibility of the current crashworthiness design of the fuel tank is examined though comparing the dynamic response behaviors of the two fuel tanks.展开更多
Seeking for innovative structures with higher mechanical performance is a continuous target in railway vehicle crashworthiness design.In the present study,three types of hexagonal reinforced honeycomb-like structures ...Seeking for innovative structures with higher mechanical performance is a continuous target in railway vehicle crashworthiness design.In the present study,three types of hexagonal reinforced honeycomb-like structures were developed and analyzed subjected to out-of-plane compression,namely triangular honeycomb(TH),double honeycomb(DH)and full inside honeycomb(FH).Theoretical formulas of average force and specific energy absorption(SEA)were constructed based on the energy minimization principle.To validate,corresponding numerical simulations were carried out by explicit finite element method.Good agreement has been observed between them.The results show that all these honeycomb-like structures maintain the same collapsed stages as conventional honeycomb;cell reinforcement can significantly promote the performance,both in the average force and SEA;full inside honeycomb performs better than the general,triangular and double schemes in average force;meanwhile,its SEA is close to that of double scheme;toroidal surface can dissipate higher plastic energy,so more toroidal surfaces should be considered in design of thin-walled structure.These achievements pave a way for designing high-performance cellular energy absorption devices.展开更多
Crashworthiness of cellular metals with a linear density gradient was analyzed by using cell-based finite element models and shock models. Mechanisms of energy absorption and deformation of graded cellular metals were...Crashworthiness of cellular metals with a linear density gradient was analyzed by using cell-based finite element models and shock models. Mechanisms of energy absorption and deformation of graded cellular metals were explored by shock wave propagation analysis. Results show that a positive density gradient is a good choice for protecting the impacting object because it can meet the crashworthiness requirements of high energy absorption, stable impact resistance and low peak stress.展开更多
Crash worthiness is the most significant variable during lightweight design of vehicle struc tures.However,crashworthiness studies using the single substructure-based method are limited due to the negligence of intera...Crash worthiness is the most significant variable during lightweight design of vehicle struc tures.However,crashworthiness studies using the single substructure-based method are limited due to the negligence of interactions among substructures.Thus,a whole structure-based study was conducted for the lightweight design of a body-side structure.In this study,a full finite element model was firstly created and then modified into a simplified model for structural improvements,where the major load-carrying subassemblies were improved from the perspectives of crashworthiness and manufacturing costs.Finally,sensitivity analyses were conducted to further optimize the strength distribution,based on which an adaptive response surface method was employed for thickness optimization of the structure.It is found that through the structural improvements and optimizations,the weight of the structure was significantly reduced even when its crashworthiness was improved.This indicates that the whole structure-based method is effective for lightweight design of vehicle structures.展开更多
Hexagonal metal honeycomb is widely used in energy absorption field for its special construction. However, many other metal honeycomb structures also show good energy absorption characteristics. Currently, most of the...Hexagonal metal honeycomb is widely used in energy absorption field for its special construction. However, many other metal honeycomb structures also show good energy absorption characteristics. Currently, most of the researches focus on hexagonal honeycomb, while few are performed into different honeycomb structures. Therefore, a new alternative square honeycomb is developed to expand the non-hexagonal metal honeycomb applications in the energy absorption fields with the aim of designing low mass and low volume energy absorbers. The finite element model of alternative square honeycomb is built to analyze its specific energy absorption property. As the diversity of honeycomb structure, the parameterized metal honeycomb finite element analysis program is conducted based on PCL language. That program can automatically create finite element model. Numerical results show that with the same foil thickness and cell length of metal honeycomb, the alternative square has better specific energy absorption than hexagonal honeycomb. Using response surface method, the mathematical formulas of honeycomb crashworthiness properties are obtained and optimization is done to get the maximum specific energy absorption property honeycomb. Optimal results demonstrate that to absorb same energy, alternative square honeycomb can save 10% volume of buffer structure than hexagonal honeycomb can do. This research is significant in providing technical support in the extended application of different honeycomb used as crashworthiness structures, and is absolutely essential in low volume and low mass energy absorber design.展开更多
A new type of thin-walled circular tubes(CTs),which is inspired by the bamboo with highly-efficient energy absorption(EA)capability,was proposed and designed for the potential application of the energy absorber of rai...A new type of thin-walled circular tubes(CTs),which is inspired by the bamboo with highly-efficient energy absorption(EA)capability,was proposed and designed for the potential application of the energy absorber of rail vehicles in this study.And then,the axial crushing behavior and crashworthiness of the bamboo-inspired bionic tube(BT)were experimentally and numerically investigated,compared with the single CT and foam-filled tube(FT).The typical crushing responses(e.g.,deformation mode,load-displacement response,energy absorption,and strain distribution)and quantitative crashworthiness indicators(EA,SEA,FP,Fm,and CFE)of these three types of CTs were presented and discussed.Effects of impact velocity and foam relative density on the crashworthiness of tested tubes were also explored.The experimental and simulation results show that the BT specimen exhibits the best capability of load-carrying,energy absorption,and crashworthiness among three types of tubes.Compared with the CT specimen,the EA value of BT specimens increased by 93.1%,while the corresponding Fm value raised from 74.2 kN to 143.4 kN.展开更多
Thin-walled structures have been used in many fields due to their superior mechanical properties.In this paper,two types of hierarchical multi-cell tubes,inspired by the self-similarity of Pinus sylvestris,are propose...Thin-walled structures have been used in many fields due to their superior mechanical properties.In this paper,two types of hierarchical multi-cell tubes,inspired by the self-similarity of Pinus sylvestris,are proposed to enhance structural energy absorption performance.The finite element models of the hierarchical structures are established to validate the crashworthiness performance under axial dynamic load.The theoreticalmodel of themean crushing force is also derived based on the simplified super folded element theory.The finite element results demonstrate that the energy absorption characteristics and deformation mode of the bionic hierarchical thin-walled tubes are further improved with the increase of hierarchical sub-structures.It can be also obtained that the energy absorption performance of corner self-similar tubes is better than edge self-similar tubes.Furthermore,multiobjective optimization of the hierarchical tubes is constructed by employing the response surface method and genetic algorithm,and the corresponding Pareto front diagram is obtained.This research provides a new idea for the crashworthiness design of thin-walled structures.展开更多
To provide theoretical basis for square honeycombs used as crashworthy structures, energy-absorption properties of metal square honeycombs and the size optimization were performed. Specific energy absorption(SEA) was ...To provide theoretical basis for square honeycombs used as crashworthy structures, energy-absorption properties of metal square honeycombs and the size optimization were performed. Specific energy absorption(SEA) was defined as the energy absorbed by the honeycomb structure per unit volume. This parameter was often used for determining the crashworthiness of thin-walled structures. In order to find the most optimized metal square honeycomb structure with the maximum SEA and the lowest peak stress, the cell length and the foil thickness of the metal honeycombs were optimized, with a low peak stress and a high SEA set as the two primary objectives. The pre-processing software Patran was used to build FE models, and the explicit solver LS-DYNA was employed to perform the crashworthiness analyses. The results show that the square honeycomb exhibits good energy absorption performance in some cases. The geometry is effective using 16.8% less buffer structure volume than the hexagonal honeycombs with a peak stress limitation of 1.21 MPa.展开更多
In order to study the crash resistance of the civil aircraft structure in different crash environments,two environmental models of soft soil and water are established to analyze the dynamic response of the fuselage se...In order to study the crash resistance of the civil aircraft structure in different crash environments,two environmental models of soft soil and water are established to analyze the dynamic response of the fuselage section subjected to the vertical at the impact velocity of 7 m/s.Simulation results show that the soft crash environment can have a certain cushioning effect on the structure crash,but it will prolong the crash time and change the energy absorption mode.This work suggests that soft environment may not be suitable for forced landing.展开更多
The crashworthiness is an important design factor of civil aircraft related with the safety of occupant during impact accident. It is a highly nonlinear transient dynamic problem and may be greatly influenced by the u...The crashworthiness is an important design factor of civil aircraft related with the safety of occupant during impact accident. It is a highly nonlinear transient dynamic problem and may be greatly influenced by the uncertainty factors. Crashworthiness uncertainty analysis is conducted to investigate the effects of initial conditions, structural dimensions and material properties. Simplified finite element model is built based on the geometrical model and basic physics phenomenon. Box-Behnken sampling and response surface methods are adopted to obtain gradient information. Results show that the proposed methods are effective for crashworthiness uncertainty analysis. Yield stress, frame thickness, impact velocity and angle have great influence on the failure behavior, and yield stress and frame thickness dominate the uncertainty of internal energy. Failure strain and tangent modulus have the smallest influence on the initial peak acceleration, and gradients of mean acceleration increase because the appearance of material plastic deformation and element failure.展开更多
This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,w...This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,which gives a more reasonable load transfer path to reduce the stress concentration at the joint;and 2)a stiffness induction design that provides an ideal deformation model to protect the safe space of the cab cars.The novel collision post structure was evaluated with finite element analysis,and a prototype cab car was mechanically tested.The results demonstrate that the deformation response was stable and agreed well with the expected ideal mode.The maximum load was 874.17 kN and the responses remained well above the elastic design load of 334 kN as required by the design specification.In addition,there was no significant tearing failure during the whole test process.Therefore,the novel collision post structure proposed has met the requirements specified in new standard to improve the crashworthiness of subway cab cars.Finally,the energy absorption efficiency and light weight design highlights were also summarized and discussed.展开更多
In this paper, the S-frames, the front side rail structures of automobile, were investigated for crashworthihess. Various cross-sections including regular polygon, nonconvex polygon and multi-cell with inner stiffener...In this paper, the S-frames, the front side rail structures of automobile, were investigated for crashworthihess. Various cross-sections including regular polygon, nonconvex polygon and multi-cell with inner stiffener sections were investigated in terms of energy absorption of S-frames. It was determined through extensive numerical simulation that a multi-celI S-frame with double vertical internal stiffeners can absorb more energy than the other configurations. Shape optimization was also carried out to improve energy absorption of the S-frame with a rectangular section. The center composite design of experiment and the sequential response surface method （SRSM） were adopted to construct the approximate design sub-problem, which was then solved by the feasible direction method. An innovative double S- frame was obtained from the optimal result. The optimum configuration of the S-frame was crushed numerically and more plastic hinges as well as shear zones were observed during the crush process. The energy absorption efficiency of the structure with the optimal configuration was improved compared to the initial configuration.展开更多
Surrogate models are commonly used for approximation of large computationally expensive vehicle crash simulation to facilitate rapid design space exploration and optimization. Unfortunately, the optimum design based o...Surrogate models are commonly used for approximation of large computationally expensive vehicle crash simulation to facilitate rapid design space exploration and optimization. Unfortunately, the optimum design based on surrogates may turn out to be infeasible after running finite element crash simulation due to the surrogate errors. To meet this challenge, conservative strategy of surrogate modeling through compensating fitting errors was used for reliability based design optimization of vehicle structures for crashworthiness and weight reduction. The critical crash responses were constructed by unbiased kriging models, and conservative surrogates were obtained via adding safety margin to estimate the crash responses conservatively. The benefits of using conservative surrogates for reliability based design optimization were investigated in the context of constraint feasibility of the optimum designs through a mathematical example and a case study on vehicle crashworthiness design. The results demonstrate that optimization based on conservative surrogate helps to achieve the feasible optimum design, showing more attractive for reliability based design optimization in engineering applications.展开更多
This study addresses the issue of ship accidental grounding as an impact phenomenon,with the assumption that an interaction of its structure with the oceanic seabed(obstruction),idealized as rock topology,is capable o...This study addresses the issue of ship accidental grounding as an impact phenomenon,with the assumption that an interaction of its structure with the oceanic seabed(obstruction),idealized as rock topology,is capable of initiating a so-called hard ground scenario.This occurrence variation was considered by performing two main instances,encompassing raking and stranding,often experienced by oil/chemical tankers as thin-walled structures.In addition,a failure criterion was implemented on the structural geometry,in order to define its ultimate limit and possible damage,during interaction with the obstructions.Subsequently,the analysis results were compiled to assess structural crashworthiness as well as progressive failure of the double bottom part of the tanker,where energy criterion indicated the raking to be more destructive.Meanwhile,detailed observation of the failure sequence indicated the stranding to have successfully breached the inner bottom shell.展开更多
An integrated design concept for crashworthy fuselage using sine-wave beam and strut is proposed and investigated. The finite element model of aircraft fuselage is built first. The structures above cabin floor, occupa...An integrated design concept for crashworthy fuselage using sine-wave beam and strut is proposed and investigated. The finite element model of aircraft fuselage is built first. The structures above cabin floor, occupant and seat are simplified as two rigid blocks. The fuselage frame is rede- signed, and the sine-wave beam is arranged under the frame. The impact dynamic performance of the aircraft with bottom sine-wave beam structure is studied and compared with that of conven- tional type. To obtain better crashworthiness performance, different rigidity of strut is combined with the sine-wave beam bottom structure. Numerical simulation result shows that the proposed sine-wave beam bottom structure could not only dissipate more proportion of impact kinetic energy but also reduce the initial peak acceleration. The structure and rigidity of strut have great influence on the crashworthiness performance. To give a better fuselage structure, both of the strut and bottom structure should be properly integrated and designed.展开更多
Axial compression tests were conducted on AZ31 B magnesium and A6063 aluminum thin-walled square tubes with varied lengths and induced features at different compression rates. In compression, the magnesium tubes exhib...Axial compression tests were conducted on AZ31 B magnesium and A6063 aluminum thin-walled square tubes with varied lengths and induced features at different compression rates. In compression, the magnesium tubes exhibited a "local buckling and fracture" mode, with three fracture patterns, i.e."horizontal","double-oblique", and "spiral" fractures. In general, the magnesium tube showed an inferior crashworthiness to the aluminum square tube. In addition, the effects of L/W ratio, strain rate and induced features on the crashworthiness of thin-walled square tubes were investigated. With an increase in the L/W ratio(L and W represent the tube length and width, respectively) from 1 to 4, the maximal force and global specific energy absorption decreased in a power-law trend for the magnesium tubes,while they remained approximately constant for the aluminum tubes. Furthermore, as the compression rate increased from 5×10-5 to 10 m/s, the primary crashworthiness parameters of the magnesium tubes increased in an approximately exponential manner,while for the aluminum tubes,they changed slightly. Finally,the involved induced features were proven to be not an effective method to improve the specific energy absorption of magnesium tubes, thus, more trigger types,locations,and sizes will be evaluated in future to improve the energy-absorption ability.展开更多
Thin-walled tubes are increasingly used in automobile industries to improve structural safety.The present work deals with the collapse behavior of double-cell conical tubes subjected to dynamic axial and oblique loads...Thin-walled tubes are increasingly used in automobile industries to improve structural safety.The present work deals with the collapse behavior of double-cell conical tubes subjected to dynamic axial and oblique loads.Crashworthiness of these tubes having different sections(e.g.,circular,square,hexagonal,octagonal,decagonal)was numerically investigated by using an experimentally validated finite element model generated in LS-DYNA.Geometry of these tubes was then optimized by decreasing the cross section dimensions at the distal end while the weight remained unchanged.Octagonal conical tube was finally found to be more preferable to the others as a collision energy absorber.In addition,square and circular tubes showed diamond deformation mode,while the other tubes collapsed in concertina mode.A decision making method called TOPSIS was finally implemented on the numerical results to select the most efficient energy absorber.展开更多
Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashwor...Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashworthiness at the speed of 8 km/h was analyzed and valuated. On the other hand, the deformation of the auto-body, the movement of the steering wheel and the dynamic responses of the occupant at the initial velocity of 50 km/h were studied. The results appear that the design of the vehicle could be improved on structure and material. Finally, the frontal longitudinal beam, the main energy-absorbing part of the auto-body, was optimized on structure. Simulation results also show that applying new material, such as high strength steel, and new manufacture techniques, such as tailor-welded blanks could improve the crashworthiness of the vehicle greatly.展开更多
基金Sponsored by National Natural Science Foundation of China (Grant Nos.12272064 and 12101086)University Natural Science Research Project of Anhui Province (Grant No.KJ2018A0481)+2 种基金Major Project of Basic Science (Natural Science) Research in Jiangsu Universities (Grant Nos.22KJA460001,23KJA580001)Changzhou Science and Technology Plan Project (Grant No.CE20235049)Changzhou Leading Innovative Talents C ultivation Project (Grant No.CQ20220092).
文摘Two cross⁃sectional configurations of thin⁃walled square tubes partially filled with lightweight metallic foams are proposed,and termed as double⁃cell configuration partially filled with foam(DC⁃PF)and double⁃tube configuration partially filled with foam(DT⁃PF),respectively.The bending crashworthiness is investigated based on three⁃point bending tests using finite element ABAQUS/Explicit code.The two key mechanical indicators including Crash Load Efficiency(CLE)and Specific Energy Absorption(SEA)are introduced to evaluate the effect of foams in comparison with empty square tubes and fully filled square tubes.The numerical results show that the two partially filled configurations,especially DT⁃PF,display dramatically excellent bending crashworthiness compared with empty and fully filled square tubes.There exists a foam density threshold,beyond which the CLE of DT⁃PF achieves a maximum constant.In addition,there seems to be another foam density threshold,beyond which the SEA of DT⁃PF gets to the maximum value.It is also shown that the foam density threshold corresponding to the maximum SEA varies with the thickness of thin⁃walled square tubes.
文摘Thin-walled structures are widely used in cars due to their lightweight construction and energy-absorbing properties.However,issues such as high initial stress and lowenergy-absorbing efficiency arise.This study proposes a novel energy-absorbing structure inwhich a straight tube is combinedwith a conical tube and a bamboo-inspired bulkhead structure is introduced.This configuration allows the conical tube to flip outward first and then fold together with the straight tube.This deformation mode absorbs more energy and less peak force than the conical tube sinking and flipping inward.Through finite element numerical simulation,the specific energy absorption capacity of the structure is increased by 26%compared to that of a regular circular cross-section tube.Finally,the impact resistance of the bionic straight tapered tube structure is further improved through multi-objective optimization,promoting the engineering application and lightweight design of hybrid cross-section tubes.
基金Foundation items: NSFC Key Project (10532020) Engineering Research Institute, Peking University (ERIPKU) (204038)
文摘Crashworthiness requirement of fuel tanks is one of the important requirements in helicopter designs. The relations among the protection frame, textile layer and rubber layer of the fuel tank are introduced. Two appropriate FE models are established, one is for an uncovered helicopter fuel tank without protection frame, and the other is for fuel tank with protection frame. The dynamic responses of the two types of fuel tanks impinging on the ground with velocities of 17.3 m/s are numerically simulated for the purpose of analyzing energy-absorbing capabilities of the textile layer and protection frame. The feasibility of the current crashworthiness design of the fuel tank is examined though comparing the dynamic response behaviors of the two fuel tanks.
基金Projects(51875581,51505502)supported by the National Natural Science Foundation of ChinaProjects(2017M620358,2018T110707)supported by China Postdoctoral Science FoundationProject(kq1905057)supported by the Training Program for Excellent Young Innovators of Changsha,China
文摘Seeking for innovative structures with higher mechanical performance is a continuous target in railway vehicle crashworthiness design.In the present study,three types of hexagonal reinforced honeycomb-like structures were developed and analyzed subjected to out-of-plane compression,namely triangular honeycomb(TH),double honeycomb(DH)and full inside honeycomb(FH).Theoretical formulas of average force and specific energy absorption(SEA)were constructed based on the energy minimization principle.To validate,corresponding numerical simulations were carried out by explicit finite element method.Good agreement has been observed between them.The results show that all these honeycomb-like structures maintain the same collapsed stages as conventional honeycomb;cell reinforcement can significantly promote the performance,both in the average force and SEA;full inside honeycomb performs better than the general,triangular and double schemes in average force;meanwhile,its SEA is close to that of double scheme;toroidal surface can dissipate higher plastic energy,so more toroidal surfaces should be considered in design of thin-walled structure.These achievements pave a way for designing high-performance cellular energy absorption devices.
基金supported by the National Natural Science Foundation of China (90916026,11002140)the Fundamental Research Funds for the Central Universities(WK2090050023)
文摘Crashworthiness of cellular metals with a linear density gradient was analyzed by using cell-based finite element models and shock models. Mechanisms of energy absorption and deformation of graded cellular metals were explored by shock wave propagation analysis. Results show that a positive density gradient is a good choice for protecting the impacting object because it can meet the crashworthiness requirements of high energy absorption, stable impact resistance and low peak stress.
基金the National Natural Science Foundation of China(Nos.51775227 and 51375201)the National New Energy Vehicle Pilot Project(2016YFB0101601)the Jilin Scientific and Technological Development Program(No.20170101130JC)
文摘Crash worthiness is the most significant variable during lightweight design of vehicle struc tures.However,crashworthiness studies using the single substructure-based method are limited due to the negligence of interactions among substructures.Thus,a whole structure-based study was conducted for the lightweight design of a body-side structure.In this study,a full finite element model was firstly created and then modified into a simplified model for structural improvements,where the major load-carrying subassemblies were improved from the perspectives of crashworthiness and manufacturing costs.Finally,sensitivity analyses were conducted to further optimize the strength distribution,based on which an adaptive response surface method was employed for thickness optimization of the structure.It is found that through the structural improvements and optimizations,the weight of the structure was significantly reduced even when its crashworthiness was improved.This indicates that the whole structure-based method is effective for lightweight design of vehicle structures.
基金supported by Guangdong Province and Chinese Academy of Science Comprehensive Strategic Cooperation of China(Grant No. 2011A090100019)College Discipline Innovation Wisdom Plan of China (Grant No. B07018)
文摘Hexagonal metal honeycomb is widely used in energy absorption field for its special construction. However, many other metal honeycomb structures also show good energy absorption characteristics. Currently, most of the researches focus on hexagonal honeycomb, while few are performed into different honeycomb structures. Therefore, a new alternative square honeycomb is developed to expand the non-hexagonal metal honeycomb applications in the energy absorption fields with the aim of designing low mass and low volume energy absorbers. The finite element model of alternative square honeycomb is built to analyze its specific energy absorption property. As the diversity of honeycomb structure, the parameterized metal honeycomb finite element analysis program is conducted based on PCL language. That program can automatically create finite element model. Numerical results show that with the same foil thickness and cell length of metal honeycomb, the alternative square has better specific energy absorption than hexagonal honeycomb. Using response surface method, the mathematical formulas of honeycomb crashworthiness properties are obtained and optimization is done to get the maximum specific energy absorption property honeycomb. Optimal results demonstrate that to absorb same energy, alternative square honeycomb can save 10% volume of buffer structure than hexagonal honeycomb can do. This research is significant in providing technical support in the extended application of different honeycomb used as crashworthiness structures, and is absolutely essential in low volume and low mass energy absorber design.
基金This work was supported by the National Natural Science Foundation of China(Grant No.12122211).
文摘A new type of thin-walled circular tubes(CTs),which is inspired by the bamboo with highly-efficient energy absorption(EA)capability,was proposed and designed for the potential application of the energy absorber of rail vehicles in this study.And then,the axial crushing behavior and crashworthiness of the bamboo-inspired bionic tube(BT)were experimentally and numerically investigated,compared with the single CT and foam-filled tube(FT).The typical crushing responses(e.g.,deformation mode,load-displacement response,energy absorption,and strain distribution)and quantitative crashworthiness indicators(EA,SEA,FP,Fm,and CFE)of these three types of CTs were presented and discussed.Effects of impact velocity and foam relative density on the crashworthiness of tested tubes were also explored.The experimental and simulation results show that the BT specimen exhibits the best capability of load-carrying,energy absorption,and crashworthiness among three types of tubes.Compared with the CT specimen,the EA value of BT specimens increased by 93.1%,while the corresponding Fm value raised from 74.2 kN to 143.4 kN.
基金The authors are grateful to the National Natural Science Foundation of China(Grant No.11902183)the Doctoral Research Foundation of Shandong University of Technology(Grant No.4041/418017).
文摘Thin-walled structures have been used in many fields due to their superior mechanical properties.In this paper,two types of hierarchical multi-cell tubes,inspired by the self-similarity of Pinus sylvestris,are proposed to enhance structural energy absorption performance.The finite element models of the hierarchical structures are established to validate the crashworthiness performance under axial dynamic load.The theoreticalmodel of themean crushing force is also derived based on the simplified super folded element theory.The finite element results demonstrate that the energy absorption characteristics and deformation mode of the bionic hierarchical thin-walled tubes are further improved with the increase of hierarchical sub-structures.It can be also obtained that the energy absorption performance of corner self-similar tubes is better than edge self-similar tubes.Furthermore,multiobjective optimization of the hierarchical tubes is constructed by employing the response surface method and genetic algorithm,and the corresponding Pareto front diagram is obtained.This research provides a new idea for the crashworthiness design of thin-walled structures.
基金Project(07018) supported by the College Discipline Innovation Wisdom Plan in China
文摘To provide theoretical basis for square honeycombs used as crashworthy structures, energy-absorption properties of metal square honeycombs and the size optimization were performed. Specific energy absorption(SEA) was defined as the energy absorbed by the honeycomb structure per unit volume. This parameter was often used for determining the crashworthiness of thin-walled structures. In order to find the most optimized metal square honeycomb structure with the maximum SEA and the lowest peak stress, the cell length and the foil thickness of the metal honeycombs were optimized, with a low peak stress and a high SEA set as the two primary objectives. The pre-processing software Patran was used to build FE models, and the explicit solver LS-DYNA was employed to perform the crashworthiness analyses. The results show that the square honeycomb exhibits good energy absorption performance in some cases. The geometry is effective using 16.8% less buffer structure volume than the hexagonal honeycombs with a peak stress limitation of 1.21 MPa.
基金supported by the Special Research on Civil Aircraft(No.MJ-2017-F15)
文摘In order to study the crash resistance of the civil aircraft structure in different crash environments,two environmental models of soft soil and water are established to analyze the dynamic response of the fuselage section subjected to the vertical at the impact velocity of 7 m/s.Simulation results show that the soft crash environment can have a certain cushioning effect on the structure crash,but it will prolong the crash time and change the energy absorption mode.This work suggests that soft environment may not be suitable for forced landing.
基金supported by the Postdoctoral Science Foundation of China (Nos. 2012M510306, 2013T60054)
文摘The crashworthiness is an important design factor of civil aircraft related with the safety of occupant during impact accident. It is a highly nonlinear transient dynamic problem and may be greatly influenced by the uncertainty factors. Crashworthiness uncertainty analysis is conducted to investigate the effects of initial conditions, structural dimensions and material properties. Simplified finite element model is built based on the geometrical model and basic physics phenomenon. Box-Behnken sampling and response surface methods are adopted to obtain gradient information. Results show that the proposed methods are effective for crashworthiness uncertainty analysis. Yield stress, frame thickness, impact velocity and angle have great influence on the failure behavior, and yield stress and frame thickness dominate the uncertainty of internal energy. Failure strain and tangent modulus have the smallest influence on the initial peak acceleration, and gradients of mean acceleration increase because the appearance of material plastic deformation and element failure.
基金Project(2016YFB1200505-016)supported by the National Key Research and Development Program of ChinaProject(51675537)supported by the National Natural Science Foundation of ChinaProject(2018zzts161)supported by the Independent Exploration and Innovation Project of Central South University,China。
文摘This paper proposes a novel collision post structure designed to improve the crashworthiness of subway cab cars.The structure provides two innovative features:1)a simpler connection between the post and the car roof,which gives a more reasonable load transfer path to reduce the stress concentration at the joint;and 2)a stiffness induction design that provides an ideal deformation model to protect the safe space of the cab cars.The novel collision post structure was evaluated with finite element analysis,and a prototype cab car was mechanically tested.The results demonstrate that the deformation response was stable and agreed well with the expected ideal mode.The maximum load was 874.17 kN and the responses remained well above the elastic design load of 334 kN as required by the design specification.In addition,there was no significant tearing failure during the whole test process.Therefore,the novel collision post structure proposed has met the requirements specified in new standard to improve the crashworthiness of subway cab cars.Finally,the energy absorption efficiency and light weight design highlights were also summarized and discussed.
基金supported by the National Basic Research Programof China(2011CB610304)the National Natural Science Foundation of China(11172052)the National S&T Major Project(2012ZX04010-0114)
文摘In this paper, the S-frames, the front side rail structures of automobile, were investigated for crashworthihess. Various cross-sections including regular polygon, nonconvex polygon and multi-cell with inner stiffener sections were investigated in terms of energy absorption of S-frames. It was determined through extensive numerical simulation that a multi-celI S-frame with double vertical internal stiffeners can absorb more energy than the other configurations. Shape optimization was also carried out to improve energy absorption of the S-frame with a rectangular section. The center composite design of experiment and the sequential response surface method （SRSM） were adopted to construct the approximate design sub-problem, which was then solved by the feasible direction method. An innovative double S- frame was obtained from the optimal result. The optimum configuration of the S-frame was crushed numerically and more plastic hinges as well as shear zones were observed during the crush process. The energy absorption efficiency of the structure with the optimal configuration was improved compared to the initial configuration.
基金the National Natural Science Foundation of China (No. 50875164)
文摘Surrogate models are commonly used for approximation of large computationally expensive vehicle crash simulation to facilitate rapid design space exploration and optimization. Unfortunately, the optimum design based on surrogates may turn out to be infeasible after running finite element crash simulation due to the surrogate errors. To meet this challenge, conservative strategy of surrogate modeling through compensating fitting errors was used for reliability based design optimization of vehicle structures for crashworthiness and weight reduction. The critical crash responses were constructed by unbiased kriging models, and conservative surrogates were obtained via adding safety margin to estimate the crash responses conservatively. The benefits of using conservative surrogates for reliability based design optimization were investigated in the context of constraint feasibility of the optimum designs through a mathematical example and a case study on vehicle crashworthiness design. The results demonstrate that optimization based on conservative surrogate helps to achieve the feasible optimum design, showing more attractive for reliability based design optimization in engineering applications.
文摘This study addresses the issue of ship accidental grounding as an impact phenomenon,with the assumption that an interaction of its structure with the oceanic seabed(obstruction),idealized as rock topology,is capable of initiating a so-called hard ground scenario.This occurrence variation was considered by performing two main instances,encompassing raking and stranding,often experienced by oil/chemical tankers as thin-walled structures.In addition,a failure criterion was implemented on the structural geometry,in order to define its ultimate limit and possible damage,during interaction with the obstructions.Subsequently,the analysis results were compiled to assess structural crashworthiness as well as progressive failure of the double bottom part of the tanker,where energy criterion indicated the raking to be more destructive.Meanwhile,detailed observation of the failure sequence indicated the stranding to have successfully breached the inner bottom shell.
基金co-supported by the National Natural Science Foundation of China(No.11402011)the Fundamental Research Funds for the Central Universities
文摘An integrated design concept for crashworthy fuselage using sine-wave beam and strut is proposed and investigated. The finite element model of aircraft fuselage is built first. The structures above cabin floor, occupant and seat are simplified as two rigid blocks. The fuselage frame is rede- signed, and the sine-wave beam is arranged under the frame. The impact dynamic performance of the aircraft with bottom sine-wave beam structure is studied and compared with that of conven- tional type. To obtain better crashworthiness performance, different rigidity of strut is combined with the sine-wave beam bottom structure. Numerical simulation result shows that the proposed sine-wave beam bottom structure could not only dissipate more proportion of impact kinetic energy but also reduce the initial peak acceleration. The structure and rigidity of strut have great influence on the crashworthiness performance. To give a better fuselage structure, both of the strut and bottom structure should be properly integrated and designed.
基金Project(2017JBM041)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51505024)supported by the National Natural Science Foundation of ChinaProject supported by the Foundation of Zhejiang Key Laboratory of Automobile Safety Technology of China
文摘Axial compression tests were conducted on AZ31 B magnesium and A6063 aluminum thin-walled square tubes with varied lengths and induced features at different compression rates. In compression, the magnesium tubes exhibited a "local buckling and fracture" mode, with three fracture patterns, i.e."horizontal","double-oblique", and "spiral" fractures. In general, the magnesium tube showed an inferior crashworthiness to the aluminum square tube. In addition, the effects of L/W ratio, strain rate and induced features on the crashworthiness of thin-walled square tubes were investigated. With an increase in the L/W ratio(L and W represent the tube length and width, respectively) from 1 to 4, the maximal force and global specific energy absorption decreased in a power-law trend for the magnesium tubes,while they remained approximately constant for the aluminum tubes. Furthermore, as the compression rate increased from 5×10-5 to 10 m/s, the primary crashworthiness parameters of the magnesium tubes increased in an approximately exponential manner,while for the aluminum tubes,they changed slightly. Finally,the involved induced features were proven to be not an effective method to improve the specific energy absorption of magnesium tubes, thus, more trigger types,locations,and sizes will be evaluated in future to improve the energy-absorption ability.
基金Project(660)supported by University of Mohaghegh Ardabili,Iran
文摘Thin-walled tubes are increasingly used in automobile industries to improve structural safety.The present work deals with the collapse behavior of double-cell conical tubes subjected to dynamic axial and oblique loads.Crashworthiness of these tubes having different sections(e.g.,circular,square,hexagonal,octagonal,decagonal)was numerically investigated by using an experimentally validated finite element model generated in LS-DYNA.Geometry of these tubes was then optimized by decreasing the cross section dimensions at the distal end while the weight remained unchanged.Octagonal conical tube was finally found to be more preferable to the others as a collision energy absorber.In addition,square and circular tubes showed diamond deformation mode,while the other tubes collapsed in concertina mode.A decision making method called TOPSIS was finally implemented on the numerical results to select the most efficient energy absorber.
文摘Vehicle crashworthiness simulation is the main component of the virtual auto-body design. One developing commercial vehicle was simulated on crashworthiness by the non-linear finite element method. The bumper crashworthiness at the speed of 8 km/h was analyzed and valuated. On the other hand, the deformation of the auto-body, the movement of the steering wheel and the dynamic responses of the occupant at the initial velocity of 50 km/h were studied. The results appear that the design of the vehicle could be improved on structure and material. Finally, the frontal longitudinal beam, the main energy-absorbing part of the auto-body, was optimized on structure. Simulation results also show that applying new material, such as high strength steel, and new manufacture techniques, such as tailor-welded blanks could improve the crashworthiness of the vehicle greatly.
