The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger ...The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger vertical electrical soundings (VES) were carried using a maximum current electrode separation ranging between 24 - 100 m at 2.0 km interval. The data was interpreted using a 1D inversion technique software (1X1D, Interpex, USA). Model resistivity values were classified in terms of the degree of corrosivity. Generally, the sub-soil condition along the pipeline route is non-aggressive but being slightly or moderately aggressive in certain areas due to local conditions prevailing at the measuring stations. Based on the corrosivity along the pipeline route, appropriate cathodic protection methods are prescribed.展开更多
This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conduc...This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conducted by using SAS300c resistivity meter. This involves applying a voltage into the soil through metal electrode and measuring the resistance to the flow of electric current. An AC-power supplies current flow （I） between two outer electrodes and the resultant voltage different （V） between two inner electrodes is measured using the Wenner Arrangement. The soil resistance given by R = V/I. This needs to be standardized over a unit length, the resistivity p which measured in ohm-m the equation is, ρ= 2ДdR. There are many factors control the ground resistivity such as soil composition, moisture content, pore water chemistry and pH. The results of the survey show inverse proportion between corrosivity and electrical resistivity, therefore resistivity method is very useful to incipient the corrosion as well as effective, quick, reliable and economic method. Structures such as natural gas, crude oil pipelines and steel constructions were reported to have been affected by soil corrosion all around the world, it can be concluded that sub soil corrosivity around the study area increases southwestern ward with depth.展开更多
The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments....The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments.The results indicated that the corrosivity of these constituents to pure Mg decreased in the following order:(NH_(4))_(2)SO_(4)>Haze-contaminated-solution>NH_(4)NO_(3)>NH_(4)Cl>NaCl≈KCl≈Na_(2)SO_(4)≈MgCl_(2)≈CaSO_(4)>Mg(OH)_(2)(basic solution)>Ca(NO_(3))_(2).Possible mechanisms behind the different corrosion behaviors of Mg in response to these constituents were also briefly discussed in this paper.展开更多
In this study,FeCr_(x)MnAlCu(x=0,0.5,1.0,1.5,2.0)high-entropy alloys were fabricated using vacuum arc melting,and the corrosion behavior of these alloys in 3.5wt%NaCl solution at room temperature was investigated by e...In this study,FeCr_(x)MnAlCu(x=0,0.5,1.0,1.5,2.0)high-entropy alloys were fabricated using vacuum arc melting,and the corrosion behavior of these alloys in 3.5wt%NaCl solution at room temperature was investigated by electrochemical dynamic potential polarization curves and immersion experiments.The microstructure results show that the high-entropy alloy with x=0 has a body-centered cubic phase structure,whereas the high-entropy alloys with x=0.5–2.0 have a mixed face-centered cubic+body-centered cubic dual-phase structure.The corrosion results show that the corrosion resistance of the high-entropy alloy is increased with the increase in Cr content.Among them,the high-entropy alloy with x=2.0 exhibits the optimal corrosion resistance:the highest self-corrosion potential(E_(corr)=−0.354 V vs.Ag/AgCl),the smallest self-corrosion current density(I_(corr)=1.991×10^(−6)A·cm^(−2)),and the smallest corrosion rate(0.0292 mm/a).The composite passivation film of oxides and hydroxides is formed on the surface of the corroded high-entropy alloys,and the Cr_(2)O_(3)content is increased with the increase in Cr content,which effectively improves the stability and protective properties of the passivation film.展开更多
High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a cont...High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a continuous and dense TaC coating was fabricated on the surface of graphite using CVD method.The corrosion resistance and mechanism of the coating were investigated in a high-temperature steam environment.This environment involved temperatures exceeding 2200 K and the erosion of the coating by Si-containing mixed steam flows.The results indicated that the corrosion in the affected areas was primarily due to chemical reactions,characterized by the formation of pores and micro-cracks,whereas failure areas were dominated by mechanical delamination,which led to macroscopic defects.Moreover,the mixed high-temperature steam corrosion of the TaC coating showed preferential selectivity,resulting in a stepped corrosion morphology at the crystalline level.The surface roughness of the samples significantly increased after corrosion,from 0.36 to 5.28μm,although the surface composition remained largely unchanged.The TaC coating provides a certain level of protection to the graphite substrate,enhancing the service life of graphite components and demonstrating promising application potential.展开更多
The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commer...The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.展开更多
The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solutio...The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.展开更多
The J55 tubing thread fastener in an electric pump well experienced corrosion failure.The causes of the failure were investigated through physical and chemical property tests,corrosion product analysis,and microbial a...The J55 tubing thread fastener in an electric pump well experienced corrosion failure.The causes of the failure were investigated through physical and chemical property tests,corrosion product analysis,and microbial analysis.The results show that the metallographic structure and composition of the J55 tubing were normal.CO 2 corrosion was not the main cause of the thread fastener failure.The actual cause of the corrosion failure was microbiological corrosion,such as sulfate-reducing bacteria,thiosulfate-reducing bacteria,and iron-oxidizing bacteria.展开更多
Seawater electrolysis has been explored as a viable and sustainable method for green hydrogen production in regions characterized by freshwater scarcity but abundant renewable energy resources.However,the high concent...Seawater electrolysis has been explored as a viable and sustainable method for green hydrogen production in regions characterized by freshwater scarcity but abundant renewable energy resources.However,the high concentration of chlorine ions(Cl^(-))in seawater leads to severe corrosion of metallic electrodes,which significantly challenges the stability of electrode catalysts in seawater electrolysis.Owing to the Cl^(-)corrosion and the competitive oxygen/chlorine evolution reactions,the design of durable and active anode catalysts is key to achieving practical seawater electrolysis.To address this challenge,this review systematically analyzes the chlorine-induced corrosion mechanisms of anode catalysts,evaluates various anticorrosion strategies,and explores future prospects for enhancing anode durability.Three mainstream anticorrosion strategies are summarized and assessed for their effectiveness in mitigating the chlorineinduced damage to anode catalysts:the physical surface coatings,electrostatic repulsion,and Cl^(-)adsorption regulation.In addition,some emerging strategies are further introduced to highlight the future trends of state-of-the-art techniques for seawater electrolysis.This review aims to provide novel insights and practical guidance for developing more stable and efficient anode catalysts for hydrogen production via seawater electrolvsis.展开更多
Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosi...Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosion resistance and the role of the oxide scale in corrosion environments.The corrosion resistance of CF-PHS with and without oxide scale was comprehensively evaluated by analyzing electrochemical processes and corrosion products,as well as characterizing the corroded oxide scale features,while comparing it with commercial 22MnB5 steel.The results indicate that CF-PHS exhibits superior corrosion resistance compared to 22MnB5 steel and the presence of oxide scale may have a negative influence on short-time corrosion resistance.The ultra-thin oxide scale is unable to effectively and timely mitigate pit propagation during the rapid electrochemical tests.Conversely,during the prolonged corrosion process,the oxide scale can still function as the physical barrier to provide protective effects,making the corrosion process develop more slowly and evenly.展开更多
This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low...This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.展开更多
The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemica...The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.展开更多
Hangers play a crucial role in transferring loads in suspension bridges,yet their condition often deteriorates faster than expected due to corrosion and fatigue effects.Premature hanger failure poses serious risks to ...Hangers play a crucial role in transferring loads in suspension bridges,yet their condition often deteriorates faster than expected due to corrosion and fatigue effects.Premature hanger failure poses serious risks to bridge safety and results in significant economic loss due to frequent replacement and traffic interruption.To address these challenges,this study proposes an integrated framework to evaluate the life-cycle safety and operational cost of bridge hangers.Traffic data obtained from Weigh-in-Motion(WIM)systems are used to simulate dynamic hanger responses.A wire-to-hanger deterioration model is then employed to capture the time-dependent interaction between corrosion and fatigue under varying environmental conditions.The failure probability of hangers is incorporated into a cost model that accounts for inspection,maintenance,replacement,and traffic disruptions associated with failure.A case study of the Jiangyin Yangtze River Bridge is conducted based on its WIM data and inspection records.The simulation results showthat corrosion-fatigue interaction significantly accelerates hanger degradation.However,timely and effective maintenance measures including anchorage dehumidification can extend service life and reduce total operational costs.The proposed framework provides a practical tool for designing cost-effectivemaintenance strategies and improving the long-term performance of suspension bridge hangers.展开更多
The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and mode...The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.展开更多
A calcium zirconate crucible material with excellent performance was prepared by fixing the particle size proportion and exploring the addition of Y_(2)O_(3).The results show that Y^(3+)solid-dissolves into c-ZrO_(2)t...A calcium zirconate crucible material with excellent performance was prepared by fixing the particle size proportion and exploring the addition of Y_(2)O_(3).The results show that Y^(3+)solid-dissolves into c-ZrO_(2)to occupy the Zr^(4+)positions,leading to structural defects and promoting the sintering of calcium zirconate.Adding 0.5 wt.%Y_(2)O_(3)into calcium zirconate can enhance the modulus of rupture,reduce the thermal expansion coefficient,and improve the thermal shock resistance.Through high-temperature test,it is found that adding 0.5 wt.%Y_(2)O_(3)significantly improves the corrosion resistance of the sample.展开更多
Rapid corrosion of magnesium alloys in the physiological environment limits their use as orthopedic implant materials.Therefore,the silane film modified with nano-hydroxyapatite(n HA)was prepared on the surface of AZ3...Rapid corrosion of magnesium alloys in the physiological environment limits their use as orthopedic implant materials.Therefore,the silane film modified with nano-hydroxyapatite(n HA)was prepared on the surface of AZ31 magnesium alloy to improve its corrosion resistance.The silane films are continuous,uniform,and adherent well to the Mg substrate,and the modification of the film by n HA increased the thickness from~1.92 to~3.25μm.Compared to the bare substrate,the corrosion current density of the sample with the silane film modified with n HA decreases by three orders of magnitude from 9.23×10^(-5)to 2.779×10^(-8)A/cm~2.According to the immersion tests,it is found that the synergistic effect of sub-film corrosion and blistering is the dominant mode of film failure.During the immersion of less than 72 h,the modification by n HA improves the corrosion resistance by delaying the sub-film corrosion and blistering of the film.展开更多
The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in ...The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.展开更多
In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawate...In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawater,and NS4 using electrochemical impedance spectroscopy(EIS)to monitor the evolution of the substrate surface,which affects the current required to reach the protection potential(Eprot).Experimental data were collected as training datasets and analyzed using statistical methods,including box plots and correlation matrices.Subsequently,ANNs were applied to predict the current demand at different exposure times,enabling the estimation of electrochemical parameters(limiting voltage values)that can be used to optimize a self-regulating ICCP system.The obtained electrochemical parameters were then used,through Particle Swarm Optimization(PSO),to fine-tune an ANN-based proportional-integral-derivative(PID)controller for the ICCP system.展开更多
Hydrochloric acid(HCl)extensively exists in deep underground projects,arising from the transportation of industrial raw materials or fracturing fluids of petroleum engineering.It results in corrosion,which can signifi...Hydrochloric acid(HCl)extensively exists in deep underground projects,arising from the transportation of industrial raw materials or fracturing fluids of petroleum engineering.It results in corrosion,which can significantly impact the stability of surrounding rock structures.Therefore,in-depth analysis of the degradation of rock corroded by the HCl solution is an essential task for underground engineering.In this study,the granite specimens are initially treated with the HCl solution with various concentrations.Then,the tests and analyses,such as electrical conductivity(EC)measurements,mineral composition assays,and Brazilian splitting tests,are employed to investigate the corrosion mechanism of the HCl solution.Our results and findings are generally as follows:(1)As the immersion time increases,the EC exhibits a relatively high level at pH value of 1,a decreasing trend at pH value of 3,and an increasing trend at pH value of 5 and 7.(2)The HCl solutions with various concentration have different effect on mineral composition,characterized by an increase in proportion of SiO_(2) and a reduction in proportion of Na_(2)O,Al_(2)O_(3),K_(2)O,MgO,and CaO,as the solution pH value decreases.(3)After immersion in the solutions with pH values of 1,3,and 5,the tensile strength of the granite decreases by 23.85%,20.84%,and 20.24%;the average stiffness of the specimen decreases by 29.29%,23.43%,and 11.97%;the proportion of releasable energy increases by 6%,4%,and -2%;the releasable energy decreases by 54.96%,26.09%,and 14.52%;and the dissipated energy decreases by approximately 68.85%,41.39%,and 5.41%,respectively.(4)The evolution of physical and mechanical properties of the immersed granite specimen can be analyzed from a chemical aspect.The corrosive action of HCl cleaves Si–O and Al–O chemical bonds within the granite,particularly altering the tetrahedral structures of its silicate components.This process involves breaking existing chemical bonds and the formation of new ones,ultimately destroying the silicate molecular structures.As the concentration of HCl increases,the rate of these reactions accelerates,progressively weakening the chemical bonds and consequently deteriorating the mechanical characteristics of the granite.These findings can deepen our knowledge about the corrosion effect of HCI solutions on natural surrounding rocks and serve as references for further research on rock corrosion mechanisms in underground engineering.展开更多
The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coat...The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.展开更多
文摘The corrosivity of the top three metres of the soil along a pipeline route was determined using soil electrical resistivity for the emplacement of a conduit intended to serve as a gas pipeline. Fifty-six Schlumberger vertical electrical soundings (VES) were carried using a maximum current electrode separation ranging between 24 - 100 m at 2.0 km interval. The data was interpreted using a 1D inversion technique software (1X1D, Interpex, USA). Model resistivity values were classified in terms of the degree of corrosivity. Generally, the sub-soil condition along the pipeline route is non-aggressive but being slightly or moderately aggressive in certain areas due to local conditions prevailing at the measuring stations. Based on the corrosivity along the pipeline route, appropriate cathodic protection methods are prescribed.
文摘This paper evaluate subsoil corrosivity using the electrical resistivity method which was carried out to determine the subsoil resistivity and estimate the degree of corrosion, the resistivity measurements were conducted by using SAS300c resistivity meter. This involves applying a voltage into the soil through metal electrode and measuring the resistance to the flow of electric current. An AC-power supplies current flow （I） between two outer electrodes and the resultant voltage different （V） between two inner electrodes is measured using the Wenner Arrangement. The soil resistance given by R = V/I. This needs to be standardized over a unit length, the resistivity p which measured in ohm-m the equation is, ρ= 2ДdR. There are many factors control the ground resistivity such as soil composition, moisture content, pore water chemistry and pH. The results of the survey show inverse proportion between corrosivity and electrical resistivity, therefore resistivity method is very useful to incipient the corrosion as well as effective, quick, reliable and economic method. Structures such as natural gas, crude oil pipelines and steel constructions were reported to have been affected by soil corrosion all around the world, it can be concluded that sub soil corrosivity around the study area increases southwestern ward with depth.
基金supported by National Natural Science Foundation of China(No.51731008)National Environment Corrosion Platform of China.
文摘The corrosion behavior of pure Magnesium(Mg)in a Mg(OH)2-saturated solution containing different individual constituents of PM2.5 in haze were studied by hydrogen evolution,weight loss and electrochemical experiments.The results indicated that the corrosivity of these constituents to pure Mg decreased in the following order:(NH_(4))_(2)SO_(4)>Haze-contaminated-solution>NH_(4)NO_(3)>NH_(4)Cl>NaCl≈KCl≈Na_(2)SO_(4)≈MgCl_(2)≈CaSO_(4)>Mg(OH)_(2)(basic solution)>Ca(NO_(3))_(2).Possible mechanisms behind the different corrosion behaviors of Mg in response to these constituents were also briefly discussed in this paper.
基金Gansu Provincial Science and Technology Major Special Program(24ZDWA008)Fourth Batch of Top Leading Talents Fund Projects in Gansu Province(ZZ2023G50100013)。
文摘In this study,FeCr_(x)MnAlCu(x=0,0.5,1.0,1.5,2.0)high-entropy alloys were fabricated using vacuum arc melting,and the corrosion behavior of these alloys in 3.5wt%NaCl solution at room temperature was investigated by electrochemical dynamic potential polarization curves and immersion experiments.The microstructure results show that the high-entropy alloy with x=0 has a body-centered cubic phase structure,whereas the high-entropy alloys with x=0.5–2.0 have a mixed face-centered cubic+body-centered cubic dual-phase structure.The corrosion results show that the corrosion resistance of the high-entropy alloy is increased with the increase in Cr content.Among them,the high-entropy alloy with x=2.0 exhibits the optimal corrosion resistance:the highest self-corrosion potential(E_(corr)=−0.354 V vs.Ag/AgCl),the smallest self-corrosion current density(I_(corr)=1.991×10^(−6)A·cm^(−2)),and the smallest corrosion rate(0.0292 mm/a).The composite passivation film of oxides and hydroxides is formed on the surface of the corroded high-entropy alloys,and the Cr_(2)O_(3)content is increased with the increase in Cr content,which effectively improves the stability and protective properties of the passivation film.
文摘High-purity graphite is extensively utilized in the semiconductor industry.Enhancing its corrosion resistance is crucial for reducing the manufacturing costs of the third-generation semiconductors.In this study,a continuous and dense TaC coating was fabricated on the surface of graphite using CVD method.The corrosion resistance and mechanism of the coating were investigated in a high-temperature steam environment.This environment involved temperatures exceeding 2200 K and the erosion of the coating by Si-containing mixed steam flows.The results indicated that the corrosion in the affected areas was primarily due to chemical reactions,characterized by the formation of pores and micro-cracks,whereas failure areas were dominated by mechanical delamination,which led to macroscopic defects.Moreover,the mixed high-temperature steam corrosion of the TaC coating showed preferential selectivity,resulting in a stepped corrosion morphology at the crystalline level.The surface roughness of the samples significantly increased after corrosion,from 0.36 to 5.28μm,although the surface composition remained largely unchanged.The TaC coating provides a certain level of protection to the graphite substrate,enhancing the service life of graphite components and demonstrating promising application potential.
基金Supported by Carbon Neutrality and Energy System Transformation (CNEST) ProgramScience and Technology Innovation Project of CHN Energy (GJNY-24-26)。
文摘The service life of refractory brick in the slag tapping hole of gasifiers is a significant concern for long-term and stable operation.This study examined the damage mechanism of high chromia refractory of four commercial coal-water slurry gasifiers with their corresponding gasification coal samples and the corroded refractory bricks in the slag tapping hole of the gasifier.The slag characteristic,including crystallization and viscosity-temperature of four gasification coal samples were analyzed.The results revealed that the low viscosity slag could lead to more severe damage to refractory bricks.Given the risk of slag crystallization,it is recommended to establish a safe slag tapping temperature range should be set as tICT(initial crystallization temperature)−t_(2.5) when tICT is higher than t_(25).Upon examining interior morphology of these corroded refractory bricks,some cracks were observed within them.The chemical composition of molten slag was analyzed using SEM-EDS.However,XRD results found no spinel containing zirconium in these cracks.This suggests that the emergence of these cracks are mainly attributed to the molten slag penetration and the subsequent reaction with the refractory material.The difference in thermal expansion between the newly formed substances and refractory material is critical in forming these cracks.Furthermore,SEM-EDS analysis was also conducted on the slag-aggregate and the slag-matrix interface.The results reveal that the reduction in Cr_(2)O_(3) content is the earliest characteristic of damage in high chromia refractories.A proposed damage mechanism of refractory brick suggests that the matrix and aggregate of high chromia refractory are initially compromised because of the reduced Cr_(2)O_(3) content.Subsequently,the molten slag penetrates the interior of the refractory brick,forming new substances,leading to damage caused by the difference in thermal expansion between the new substances and the refractory brick.Understanding and preventing the reduction of Cr_(2)O_(3) content is vital to prolonging the service life of refractory brick in the slag tapping hole of the gasifier based on this damage mechanism.
基金Tianjin Municipal Natural Science Foundation(23JCYBJC00040)National Natural Science Foundation of China(52175369)。
文摘The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.
文摘The J55 tubing thread fastener in an electric pump well experienced corrosion failure.The causes of the failure were investigated through physical and chemical property tests,corrosion product analysis,and microbial analysis.The results show that the metallographic structure and composition of the J55 tubing were normal.CO 2 corrosion was not the main cause of the thread fastener failure.The actual cause of the corrosion failure was microbiological corrosion,such as sulfate-reducing bacteria,thiosulfate-reducing bacteria,and iron-oxidizing bacteria.
基金sponsored by the National Natural Science Foundation of China(52302039,52301043)the Guangdong Basic and Applied Basic Research Foundation(2024A1515240056)+3 种基金the Shenzhen Science and Technology Program(GXWD20231129113217001)the Shenzhen Key Laboratory of New Materials Technology(SYSPG20241211173609003)the Postdoctoral Research Startup Expenses of Shenzhen(NA25501001)Shenzhen Introduce High-level Talents and Scientific Research Start-up Funds(NA11409005)。
文摘Seawater electrolysis has been explored as a viable and sustainable method for green hydrogen production in regions characterized by freshwater scarcity but abundant renewable energy resources.However,the high concentration of chlorine ions(Cl^(-))in seawater leads to severe corrosion of metallic electrodes,which significantly challenges the stability of electrode catalysts in seawater electrolysis.Owing to the Cl^(-)corrosion and the competitive oxygen/chlorine evolution reactions,the design of durable and active anode catalysts is key to achieving practical seawater electrolysis.To address this challenge,this review systematically analyzes the chlorine-induced corrosion mechanisms of anode catalysts,evaluates various anticorrosion strategies,and explores future prospects for enhancing anode durability.Three mainstream anticorrosion strategies are summarized and assessed for their effectiveness in mitigating the chlorineinduced damage to anode catalysts:the physical surface coatings,electrostatic repulsion,and Cl^(-)adsorption regulation.In addition,some emerging strategies are further introduced to highlight the future trends of state-of-the-art techniques for seawater electrolysis.This review aims to provide novel insights and practical guidance for developing more stable and efficient anode catalysts for hydrogen production via seawater electrolvsis.
基金supported by the National Natural Science Foundation of China(Grant Nos.U22A20106,52201112,and U22A20173)Fundamental Research Funds for the Central Universities(N25LJ002).
文摘Coating-free press-hardened steel(CF-PHS)had effectively tackled the challenge of high-temperature oxidation during processing through Cr-Si alloying strategy.However,it is equally essential to investigate its corrosion resistance and the role of the oxide scale in corrosion environments.The corrosion resistance of CF-PHS with and without oxide scale was comprehensively evaluated by analyzing electrochemical processes and corrosion products,as well as characterizing the corroded oxide scale features,while comparing it with commercial 22MnB5 steel.The results indicate that CF-PHS exhibits superior corrosion resistance compared to 22MnB5 steel and the presence of oxide scale may have a negative influence on short-time corrosion resistance.The ultra-thin oxide scale is unable to effectively and timely mitigate pit propagation during the rapid electrochemical tests.Conversely,during the prolonged corrosion process,the oxide scale can still function as the physical barrier to provide protective effects,making the corrosion process develop more slowly and evenly.
基金financially supported by the National Natural Science Foundation of China(Nos.52104319 and 52374323)。
文摘This study utilizes wet/dry cyclic corrosion testing combined with corrosion big data technology to investigate the mechanism by which chloride ions(Cl^(-))influence the corrosion behavior of 650 MPa high-strength low-alloy(HSLA)steel in industrially polluted environments.The corrosion process of 650 MPa HSLA steel occurred in two distinct stages:an initial corrosion stage and a stable corrosion stage.During the initial phase,the weight loss rate increased rapidly owing to the instability of the rust layer.Notably,this study demonstrated that 650 MPa HSLA steel exhibited superior corrosion resistance in Cl-containing environments.The formation of a corrosion-product film eventually reduced the weight-loss rate.However,the intrusion of Cl^(-)at increasing concentrations gradually destabilized theα/γ^(*)phases of the rust layer,leading to a looser structure and lower polarization resistance(R_(p)).The application of corrosion big data technology in this study facilitated the validation and analysis of the experimental results,offering new insights into the corrosion mechanisms of HSLA steel in chloride-rich environments.
基金supported by Research Center for Industries of the Future(No.WU2022C034)at Westlake University,China。
文摘The molten CaCl_(2)−CaMoO_(4) system was investigated,and the electrodeposition of protective Mo coatings on Ni plates was demonstrated.The results confirm the high solubility of solid CaMoO_(4) and the electrochemical reactivity of MoO_(4)^(2-)ions in molten CaCl_(2).The eutectic temperature and composition of the system are identified as 1021 K and 4.74 wt.%CaMoO_(4),respectively.Under constant-current electrolysis conditions of−10 mA/cm^(2) at 1123 K,uniform and dense Mo coatings are obtained on Ni plates with up to 90.31%efficiency.Increasing the current density raises the overpotential,leading to refined grains and decreased roughness.The Mo-coated Ni plate exhibits a significant improvement in hardness and corrosion resistance.Microhardness increases from HV 46.00 to HV 215.10 after coating,and the corrosion rate in a 20 wt.%NaCl solution at room temperature decreases to 0.1%that of the bare plate.These findings enhance our understanding of the molten CaCl_(2)–CaMoO_(4) system and emphasize the potential of innovative Mo coating technologies.
基金supported by the Academician Project Foundation of CCCC(YSZX-01-2022-01-B,YSZX-03-2025-02-B).
文摘Hangers play a crucial role in transferring loads in suspension bridges,yet their condition often deteriorates faster than expected due to corrosion and fatigue effects.Premature hanger failure poses serious risks to bridge safety and results in significant economic loss due to frequent replacement and traffic interruption.To address these challenges,this study proposes an integrated framework to evaluate the life-cycle safety and operational cost of bridge hangers.Traffic data obtained from Weigh-in-Motion(WIM)systems are used to simulate dynamic hanger responses.A wire-to-hanger deterioration model is then employed to capture the time-dependent interaction between corrosion and fatigue under varying environmental conditions.The failure probability of hangers is incorporated into a cost model that accounts for inspection,maintenance,replacement,and traffic disruptions associated with failure.A case study of the Jiangyin Yangtze River Bridge is conducted based on its WIM data and inspection records.The simulation results showthat corrosion-fatigue interaction significantly accelerates hanger degradation.However,timely and effective maintenance measures including anchorage dehumidification can extend service life and reduce total operational costs.The proposed framework provides a practical tool for designing cost-effectivemaintenance strategies and improving the long-term performance of suspension bridge hangers.
基金supported by the National Natural Science Foundation of China(12522203,12532003 and U2267252)National Technological Basic Research Program of China,the Development and Application Project of Ship CAE Softwarethe Science and Technology Innovation 2035 Major Project of Yongjiang under Grant(2025Z009).
文摘The synergistic effects of corrosion and impact loading on the microstructure evolution and dynamic mechanical properties of ultrahigh-strength AerMet 100 steel are investigated.Through integrated experiments and modeling,the result reveals that the corrosion leads to grain refinement and a reduction in the proportion of low-angle grain boundaries.Notably,corrosion promotes austenite enrichment(increasing from 1.8%to 13.9%)through selective dissolution of the martensitic matrix,while repetitive impacts reverse this trend(reducing to 0.1%)through stress-induced martensitic transformation.Fracture analysis demonstrates corrosion-induced ductile-to-brittle transition,with quasi-cleavage features dominating after prolonged corrosion.A physics-based dynamic yield strength model with<3%prediction error relative to impact tests is developed.These findings establish microstructure-property relationships of AerMet 100 steel under multi-field coupling,providing critical guidance for designing corrosion-resistant ultrahigh-strength steels in marine-impact environments.
基金provided by the National Natural Science Foundation of China(NSFC)through the Joint Fund Project(No.U24A202815)the Youth Science Fund Project(No.52302031).
文摘A calcium zirconate crucible material with excellent performance was prepared by fixing the particle size proportion and exploring the addition of Y_(2)O_(3).The results show that Y^(3+)solid-dissolves into c-ZrO_(2)to occupy the Zr^(4+)positions,leading to structural defects and promoting the sintering of calcium zirconate.Adding 0.5 wt.%Y_(2)O_(3)into calcium zirconate can enhance the modulus of rupture,reduce the thermal expansion coefficient,and improve the thermal shock resistance.Through high-temperature test,it is found that adding 0.5 wt.%Y_(2)O_(3)significantly improves the corrosion resistance of the sample.
基金supported by the Key Research and Development Program of Shandong Province(No.2021ZLGX01)Shanghai Kindly Medical Instrument Co.,Ltd。
文摘Rapid corrosion of magnesium alloys in the physiological environment limits their use as orthopedic implant materials.Therefore,the silane film modified with nano-hydroxyapatite(n HA)was prepared on the surface of AZ31 magnesium alloy to improve its corrosion resistance.The silane films are continuous,uniform,and adherent well to the Mg substrate,and the modification of the film by n HA increased the thickness from~1.92 to~3.25μm.Compared to the bare substrate,the corrosion current density of the sample with the silane film modified with n HA decreases by three orders of magnitude from 9.23×10^(-5)to 2.779×10^(-8)A/cm~2.According to the immersion tests,it is found that the synergistic effect of sub-film corrosion and blistering is the dominant mode of film failure.During the immersion of less than 72 h,the modification by n HA improves the corrosion resistance by delaying the sub-film corrosion and blistering of the film.
基金supported by the National Natural Science Foundation of China(Nos.52201119,52371108)Frontier Exploration Project of Longmen Laboratory,China(No.LMQYTSKT014)The Joint Fund of Henan Science and Technology R&D Plan of China(No.242103810056).
文摘The strength-ductility trade-off in magnesium alloys remains a critical challenge urgently requiring resolution in their engineering applications.In this study,both mechanical and corrosion properties are enhanced in extruded Mg-Y-Nd-Zr alloys by Sm addition.Sm promotes dynamic recrystallization,activates non-basal slip systems and weakens basal texture intensity,leading to the sub-grain lamellar structure and rare earth texture.The EWS2 alloy exhibits an outstanding combination of high yield strength(328 MPa)and ductility(15.1%).Furthermore,the fragmented second phases in the Sm-containing alloy are uniformly distributed,reducing the subsequent corrosion driving force after micro-galvanic corrosion and facilitating the growth of a more passivating and compact corrosion film.These combined effects contribute to the lowest degradation rate in the EWS2 alloy.This study demonstrates the correlation between microstructure and properties in Sm-containing WE series alloys,providing insights for the design of other high performance magnesium alloys.
文摘In this study,artificial neural networks(ANNs)were implemented to determine design parameters for an impressed current cathodic protection(ICCP)prototype.An ASTM A36 steel plate was tested in 3.5%NaCl solution,seawater,and NS4 using electrochemical impedance spectroscopy(EIS)to monitor the evolution of the substrate surface,which affects the current required to reach the protection potential(Eprot).Experimental data were collected as training datasets and analyzed using statistical methods,including box plots and correlation matrices.Subsequently,ANNs were applied to predict the current demand at different exposure times,enabling the estimation of electrochemical parameters(limiting voltage values)that can be used to optimize a self-regulating ICCP system.The obtained electrochemical parameters were then used,through Particle Swarm Optimization(PSO),to fine-tune an ANN-based proportional-integral-derivative(PID)controller for the ICCP system.
基金National Science Fund for Distinguished Young Scholars,Grant/Award Number:52225403State Key Laboratory of Intelligent Construction and Healthy Operation and Maintenance of Deep Underground Engineering,Grant/Award Number:SDGZK2404Fundamental Research Funds for the Central Universities,Grant/Award Number:2023KYJD1006。
文摘Hydrochloric acid(HCl)extensively exists in deep underground projects,arising from the transportation of industrial raw materials or fracturing fluids of petroleum engineering.It results in corrosion,which can significantly impact the stability of surrounding rock structures.Therefore,in-depth analysis of the degradation of rock corroded by the HCl solution is an essential task for underground engineering.In this study,the granite specimens are initially treated with the HCl solution with various concentrations.Then,the tests and analyses,such as electrical conductivity(EC)measurements,mineral composition assays,and Brazilian splitting tests,are employed to investigate the corrosion mechanism of the HCl solution.Our results and findings are generally as follows:(1)As the immersion time increases,the EC exhibits a relatively high level at pH value of 1,a decreasing trend at pH value of 3,and an increasing trend at pH value of 5 and 7.(2)The HCl solutions with various concentration have different effect on mineral composition,characterized by an increase in proportion of SiO_(2) and a reduction in proportion of Na_(2)O,Al_(2)O_(3),K_(2)O,MgO,and CaO,as the solution pH value decreases.(3)After immersion in the solutions with pH values of 1,3,and 5,the tensile strength of the granite decreases by 23.85%,20.84%,and 20.24%;the average stiffness of the specimen decreases by 29.29%,23.43%,and 11.97%;the proportion of releasable energy increases by 6%,4%,and -2%;the releasable energy decreases by 54.96%,26.09%,and 14.52%;and the dissipated energy decreases by approximately 68.85%,41.39%,and 5.41%,respectively.(4)The evolution of physical and mechanical properties of the immersed granite specimen can be analyzed from a chemical aspect.The corrosive action of HCl cleaves Si–O and Al–O chemical bonds within the granite,particularly altering the tetrahedral structures of its silicate components.This process involves breaking existing chemical bonds and the formation of new ones,ultimately destroying the silicate molecular structures.As the concentration of HCl increases,the rate of these reactions accelerates,progressively weakening the chemical bonds and consequently deteriorating the mechanical characteristics of the granite.These findings can deepen our knowledge about the corrosion effect of HCI solutions on natural surrounding rocks and serve as references for further research on rock corrosion mechanisms in underground engineering.
基金supported by the National Science and Technology Major Project of China(No.2017-VI-0020-0093).
文摘The high-temperature interaction of nanostructured Lu_(2)Si_(2)O_(7) environmental barrier coatings(EBCs)with calcium-magnesium-aluminosilicate(CMAS)was investigated at 1400℃ for 1,10,25,and 50 h to evaluate the coating’s resistance to CMAS corrosion.The results indicate a phase transformation over time,transitioning from Ca_(2)Lu_(8)(SiO_(4))6O_(2) apatite and Lu_(2)Si_(2)O_(7) to solely Lu_(2)Si_(2)O_(7).The interaction of the Lu_(2)Si_(2)O_(7) coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior.The delamination cracks were distributed throughout the interface between the Si bond layer and Lu_(2)Si_(2)O_(7) layer after corroded at 1400℃ for 50 h,signifying coating failure.In addition,the influence of monosilicates,disilicates,and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE_(2)SiO_(5)/RE_(2)Si_(2)O_(7) coatings(RE=Gd,Yb,Lu,Er).Furthermore,the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu_(2)Si_(2)O_(7) coatings was systematically investigated.
