The automatic loading systems of artillery are critical for the accurate,efficient,and reliable delivery of pro-jectiles and propellants into the gun chamber.In modern artillery,the ammunition conveyor serves as the e...The automatic loading systems of artillery are critical for the accurate,efficient,and reliable delivery of pro-jectiles and propellants into the gun chamber.In modern artillery,the ammunition conveyor serves as the end effector of the automatic loading system,and its motion state significantly impacts the accuracy of projectiles.Therefore,it is of immense importance to precisely and effectively evaluate the reliability of the motion accuracy of the ammunition conveyor.This paper aims to propose a practical and efficient analysis method for evaluating the reliability of the motion accuracy of the ammunition conveyor.The proposed approach involves the use of a deep learning network to approximate the physical model and the extremum method to obtain a single cycle sequence decoupling strategy for solving the time-varying reliability issue of complex systems.Employing this strategy,the time-varying reliability of the ammunition conveyor is transformed into a static reliability problem.The proposed method includes the use of a deep feedforward neural network,second-order saddle point ap-proximation(SPA)method,extremum method,and efficient global optimization(EGO)technology.The results reveal that the reliability of the motion accuracy of the ammunition conveyor is 93.42%,with the maximum failure probability occurring at 0.21 s.These results serve as an important reference for the structural optimi-zation design of the ammunition conveyor based on reliability and the maintenance of the operational process.展开更多
The roller is one of the fundamental elements of ore belt conveyor systems since it supports,guides,and directs material on the belt.This component comprises a body(the external tube)that rotates around a fixed shaft ...The roller is one of the fundamental elements of ore belt conveyor systems since it supports,guides,and directs material on the belt.This component comprises a body(the external tube)that rotates around a fixed shaft supported by easels.The external tube and shaft of rollers used in ore conveyor belts are mostly made of steel,resulting in high mass,hindering maintenance and replacement.Aiming to achieve mass reduction,we conducted a structural optimization of a roller with a polymeric external tube(hereafter referred to as a polymeric roller),seeking the optimal values for two design parameters:the inner diameter of the external tube and the shaft diameter.The optimization was constrained by admissible values for maximum stress,maximum deflection and misalignment angle between the shaft and bearings.A finite element model was built in Ansys Workbench to obtain the structural response of the system.The roller considered is composed of an external tube made of high-density polyethylene(HDPE),bearing seats of polyamide 6(PA6),and a steel shaft.To characterize the polymeric materials(HDPE and PA6),stress relaxation tests were conducted,and the data on shear modulus variation over time were inserted into the model to calculate Prony series terms to account for viscoelastic effects.The roller optimization was performed using surrogate modeling based on radial basis functions,with the Globalized Bounded Nelder-Mead(GBNM)algorithm as the optimizer.Two optimization cases were conducted.In the first case,concerning the roller’s initial material settings,the designs found violated the constraints and could not reduce mass.In the second case,by using PA6 in both bearing seats and the tube,a design configuration was found that respected all constraints and reduced the roller mass by 15.5%,equivalent to 5.15 kg.This study is among the first to integrate experimentally obtained viscoelastic data into the surrogate-based optimization of polymeric rollers,combining methodological innovation with industrial relevance.展开更多
Foreign body classification on coal conveyor belts is a critical component of intelligent coal mining systems.Previous approaches have primarily utilized convolutional neural networks(CNNs)to effectively integrate spa...Foreign body classification on coal conveyor belts is a critical component of intelligent coal mining systems.Previous approaches have primarily utilized convolutional neural networks(CNNs)to effectively integrate spatial and semantic information.However,the performance of CNN-based methods remains limited in classification accuracy,primarily due to insufficient exploration of local image characteristics.Unlike CNNs,Vision Transformer(ViT)captures discriminative features by modeling relationships between local image patches.However,such methods typically require a large number of training samples to perform effectively.In the context of foreign body classification on coal conveyor belts,the limited availability of training samples hinders the full exploitation of Vision Transformer’s(ViT)capabilities.To address this issue,we propose an efficient approach,termed Key Part-level Attention Vision Transformer(KPA-ViT),which incorporates key local information into the transformer architecture to enrich the training information.It comprises three main components:a key-point detection module,a key local mining module,and an attention module.To extract key local regions,a key-point detection strategy is first employed to identify the positions of key points.Subsequently,the key local mining module extracts the relevant local features based on these detected points.Finally,an attention module composed of self-attention and cross-attention blocks is introduced to integrate global and key part-level information,thereby enhancing the model’s ability to learn discriminative features.Compared to recent transformer-based frameworks—such as ViT,Swin-Transformer,and EfficientViT—the proposed KPA-ViT achieves performance improvements of 9.3%,6.6%,and 2.8%,respectively,on the CUMT-BelT dataset,demonstrating its effectiveness.展开更多
Belt conveyors are extensively utilized in mining and power industries.In a typical coal mine conveyor system,coal is transported over distances exceeding 2 km,involving more than 20000 idlers,which far exceeds a reas...Belt conveyors are extensively utilized in mining and power industries.In a typical coal mine conveyor system,coal is transported over distances exceeding 2 km,involving more than 20000 idlers,which far exceeds a reasonable manual inspection capacity.Given that idlers typically have a lifespan of 1-2 years,there is an urgent need for a rapid,cost-effective,and intelligent safety monitoring system.However,current embedded systems face prohibitive replacement costs,while conventional monitoring technologies suffer from inefficiency at low rotational speeds and lack systematic structural optimization frameworks for diverse idler types and parameters.To address these challenges,this paper introduces an integrated,on-site detachable self-powered idler condition monitoring system(ICMS).This system combines energy harvesting based on the magnetic modulation technology with wireless condition monitoring capabilities.Specifically,it develops a data-driven model integrating convolutional neural networks(CNNs) with genetic algorithms(GAs).The conventional testing results show that the data-driven model not only significantly accelerates the parameter response time,but also achieves a prediction accuracy of 92.95%.The in-situ experiments conducted in coal mines demonstrate the system's reliability and monitoring functionality under both no-load and fullload conditions.This research provides an innovative self-powered condition monitoring solution and develops an efficient data-driven model,offering feasible online monitoring approaches for smart mine construction.展开更多
Belt conveyors are prone to problems suchas conveyor belt deviation during operation.The main correction method is to adjust the angle of the roller frame,but the current adjustment is mostly manual.In order to solve ...Belt conveyors are prone to problems suchas conveyor belt deviation during operation.The main correction method is to adjust the angle of the roller frame,but the current adjustment is mostly manual.In order to solve the problem of low equipment transportation efficiency and low safety causedby conveyor belt deviation,a detection mechanism that can effectively detect conveyor belt deviation parameters is designed,and the working condition information is accurately transmitted to the PLC controller.If an abnormality is found,the designed correction device will correct the deviation,effectively ensuring the reliable and stable operation of the belt conveyor.展开更多
This review paper presents an in-depth investigation of the modeling techniques used to study conveyor belt dryers.These techniques are classified into four categories:theoretical modeling,computational fluid dynamics...This review paper presents an in-depth investigation of the modeling techniques used to study conveyor belt dryers.These techniques are classified into four categories:theoretical modeling,computational fluid dynamics(CFD),empirical,and performance under different control strategies.Within the theoretical and CFD categories,the models are further classified as transient and steady state,as well as one-dimensional,two-dimensional,and three-dimensional.The empirical approach involves conducting experimental studies to collect moisture ratio data during the drying process and comparing it with empirical models.The methods of control are divided into classical and advanced controllers,with classical controllers including proportional-integral(PI),proportional-integral-derivative(PID),and quantitative feedback theory(QFT)controllers.Advanced controllers consist of artificial intelligence-based controllers,such as artificial neural networks(ANN),adaptive neuro-fuzzy inference systems(ANFIS),nonlinear autoregressive exogenous(NARX)models,model predictive control(MPC),and soft sensors.This review elucidated the methodologies and software employed for each modeling technique,as well as their prospective utility in industrial contexts.The utilization of theoretical and CFD methodologies is advantageous in forecasting the dynamics of complex systems.Conversely,empirical techniques serve the purpose of validating theoretical models and procuring data to facilitate model refinement.Controllers play a crucial role in the optimization of the drying process and the attainment of desired outputs.展开更多
Aqueous ion storage systems have motivated great interest by virtue of low reduction,high eco-sustainability and safety.Among various cathode candidates,transition metal compounds are featured with easy dissolution in...Aqueous ion storage systems have motivated great interest by virtue of low reduction,high eco-sustainability and safety.Among various cathode candidates,transition metal compounds are featured with easy dissolution in aqueous solutions and inferior conductivity,which severely hinder their application.Herein,advantages are taken of the“conveyor effect”of conjugated polyaniline to prepare an oxygen defective tungstate-linked polyaniline(O_(d)-WOP)material with chrysanthemum-like microstructure.By virtue of the high electronic conductivity derived from conductive conjugated polyaniline skeleton,unbalanced charge distribution triggered by the defective structure,and reversibly rapid ion(de)intercalation benefited from the open framework with porous chrysanthemum-like microstructure,it delivers outstanding rate capability with a maximum specific capacity of 162.2 mAh g^(-1)and great cycle stability for storing NH_(4)^(+).Additionally,it also adopts a high reversible capacity of 140.4 mAh g^(-1)and outstanding cycling performance to store Ca^(2+).Consequently,the assembled O_(d)-WOP//PTCDI flexible aqueous ammonium ion batteries and calcium ion batteries exhibit superior capacities,energy densities and flexibilities.O_(d)-WOP achieves the NH_(4)^(+) and Ca^(2+)storage capability by interacting with them through hydrogen and ionic bonds,respectively.The deep insight from this work sheds light upon a novel strategy to excavate greater potential of transition metal compounds for aqueous ion batteries.展开更多
The oil film clutch, which is superior in speed adjustment, is capable of being used in the belt conveyor to carry out soft start operation. According to running properties of both belt conveyor and oil film clutch...The oil film clutch, which is superior in speed adjustment, is capable of being used in the belt conveyor to carry out soft start operation. According to running properties of both belt conveyor and oil film clutch, equations that are used to decide the lubricating oil flow and the number of oil films (i.e. the number of rotating and stationary plates) are deduced theoretically. Also key parameters are provided for the design of the hydraulic system. All these together provide the theoretical basis for the soft start design of the belt conveyor and references for the application of the oil film clutch in similar fields.展开更多
The key technology of semi-continuous conveyor system decides the successful using of this system. The key technology includes optimal initial building depth of this system,the crusher moving step and the layout of co...The key technology of semi-continuous conveyor system decides the successful using of this system. The key technology includes optimal initial building depth of this system,the crusher moving step and the layout of conveyor system are studied, and their calculating models are built up.展开更多
The article Provides a dynamic model for belt conveyor. Based on the drive-force of conveyor, take-up tension of take-up assembly, gravity of conveyor belt and material, and friction between belt and idlers, it gives ...The article Provides a dynamic model for belt conveyor. Based on the drive-force of conveyor, take-up tension of take-up assembly, gravity of conveyor belt and material, and friction between belt and idlers, it gives a viscoelastic dynamic equation for conveyor belt. It presents a calculation method of analytic solution to both viscoelastic dynamic equation and geometric dynamic equation when automatic take-up assembly is applied to belt conveyor. The article also makes a study of design method of limiting and eliminating the conveyor belt's elastic vibration.展开更多
High speed and large capacity belt conveyor is the main development trend. In the design, calculated and used of belt conveyor must be considered the high speed, large capacity, dynamic load. This paper starts from th...High speed and large capacity belt conveyor is the main development trend. In the design, calculated and used of belt conveyor must be considered the high speed, large capacity, dynamic load. This paper starts from the analysis of conveyor belt transverse vibration. Through calculate transverse vibration natural frequency of conveyor belt, and analyze the lateral stability of belt conveyor.展开更多
Considering the control difficulties of a hydro-viscous trol algorithm was derived. A fuzzy-immune PID controller was soft start (HVSS) device of a belt conveyor, a fuzzy-immune con- designed based on immune feedbac...Considering the control difficulties of a hydro-viscous trol algorithm was derived. A fuzzy-immune PID controller was soft start (HVSS) device of a belt conveyor, a fuzzy-immune con- designed based on immune feedback regulations and adaptability of the fuzzy logic inference. Using MATLAB software, we simulated the controller and compared the HVSS device with a conven- tional PID controller and a fuzzy PID controller. The simulation results show that the controller is not only very reliable as a PID controller, robust and requires only a short adjustment time of fuzzy control, but possesses also capacity of global optimization of the immune algorithm. To verify our theoretical analysis and simulation, a HVSS test-bed was developed. The experimental results demonstrate that the fuzzy-immune PID controller managed to start the belt conveyor softly and to follow an S-shaped curve while the output speed correctly followed the preset speed with only small fluctuations in speed.展开更多
The mechanism of a hydro-viscous soft start is of great importance in the design of a hydro-viscous clutch and its control system. To explain the mechanism of a hydro-viscous soft start, the startup process of a belt ...The mechanism of a hydro-viscous soft start is of great importance in the design of a hydro-viscous clutch and its control system. To explain the mechanism of a hydro-viscous soft start, the startup process of a belt conveyor was numerically analyzed with the modified Reynolds equation, an energy equation and a temperature-viscosity equation. The effect of temperature and grooves of the friction disk surface on torque transfer and load capacity of the oil film have also been analyzed. The results show that 1) the grooves are the basis of forming dynamic pressure but they may reduce the capacity of torque transfer to a certain extent, 2) during the startup process, temperature has little effect on torque transfer and load capacity and the variation in load capacity of the oil film is very small, indicating that it is preferable to use the flow rate as a control object than the pressure of the feed cylinder. The results have been verified by an experiment.展开更多
The movement of the floating connecting mechanism between a hydraulic support and scraper conveyor is space movement;thus,when the hydraulic support pushes the scraper conveyor,there is an error between the actual dis...The movement of the floating connecting mechanism between a hydraulic support and scraper conveyor is space movement;thus,when the hydraulic support pushes the scraper conveyor,there is an error between the actual distance of the scraper conveyor and the theoretical moving distance.As a result,the scraper conveyor cannot obtain the straightness requirement.Therefore,the movement law of the floating connecting mechanism between the hydraulic support and scraper conveyor is analyzed and programmed into the Unity3D to realize accurate pushing of the scraper conveyor via hydraulic support.The Coal Seam?Equipment Joint Virtual Straightening System is established,and a straightening method based on the motion law of a floating connection is proposed as the default method of the system.In addition,a straightening simulation of the scraper conveyor was performed on a complex coal seam floor,the results demonstrate that the average straightening error of the scraper conveyor is within 2-8 mm,and is in direct proportion to the fluctuation of the coal seam floor in the strike of the seam with high accuracy,the straightness of scraper conveyor is more affected by the subsidence terrain during straightening than by the bulge terrain.And some conclusions are verified by experiment.Based on the verification of the relevant conclusions,a comparison and analysis of Longwall Automation Steering Committee(LASC)straightening technology and default straightening method in the simulation system shows that the straightness accuracy of LASC straightening technology under complex floor conditions is slightly less than that of the default straightening method in the proposed system.展开更多
The dynamic characteristics of a belt conveyor are determined to a large extent by the properties of the belt. This paper describes experiments designed to establish the dynamic properties of belting material. The dyn...The dynamic characteristics of a belt conveyor are determined to a large extent by the properties of the belt. This paper describes experiments designed to establish the dynamic properties of belting material. The dynamic elastic modulus, viscous damping and rheologicat constants of the belt were measured. Several properties were studied as a function of the tensile loading on the belt. These included longitudinal vibration, the natural vibration frequency in the transverse direction and the response to an impulse excitation. Vibration response was observed under several different excitation frequencies. Most of these properties have not been tested previously under conditions appropriate for the ISO/DP9856 standard. Two types of belt were tested, a steel reinforced belt and a fabric reinforced belt. The test equipment was built to provide data appropriate for designing belt conveyors. It was observed that the stress wave propagation speed increased with tensile load and that tensile load was the main factor influencing longitudinal vibrations.展开更多
Through research on the application of hydroviscous speed-adjusting clutch in belt conveyor, this paper concluded that hydroviscous speed-adjusting clutch has many advantages such as controllable start and stop, overl...Through research on the application of hydroviscous speed-adjusting clutch in belt conveyor, this paper concluded that hydroviscous speed-adjusting clutch has many advantages such as controllable start and stop, overload protection and multi-motor power equilibrium. But its theory when used in large power fan and pump could not meet the needs of belt conveyor soft-start operation. Focusing on the theo- retical analysis of the lubrication oil flow needed by the transmission procedure to form the oil-film. Put forward concrete calculation methods of lubrication flow and how to de- cide number of oil-films used in belt conveyor.展开更多
In this paper, we present a new voltage-mode biquad filter that uses a six-terminal CMOS fully differential current conveyor(FDCCII). The FDCCII with only 23 transistors in its structure and operating at ± 1.5 V,...In this paper, we present a new voltage-mode biquad filter that uses a six-terminal CMOS fully differential current conveyor(FDCCII). The FDCCII with only 23 transistors in its structure and operating at ± 1.5 V, is based on a class AB fully differential buffer. The proposed filter has the facility to tune gain, ωo and Q. A circuit division circuit(CDC) is employed to digitally control the FDCCII block. This digitally controlled FDCCII is used to realize a new reconfigurable fully-differential integrator and differentiator. We performed SPICE simulations to determine the performance of all circuits using CMOS 0.25 μm technology.展开更多
This paper studied a snow event over North China on 21 February 2017,using aircraft in-situ data,a Lagrangian analysis tool,and WRF simulations with different microphysical schemes to investigate the supercooled layer...This paper studied a snow event over North China on 21 February 2017,using aircraft in-situ data,a Lagrangian analysis tool,and WRF simulations with different microphysical schemes to investigate the supercooled layer of warm conveyor belts(WCBs).Based on the aircraft data,we found a fine vertical structure within clouds in the WCB and highlighted a 1-2 km thin supercooled liquid water layer with a maximum Liquid Water Content(LWC) exceeding0.5 g kg^(-1) during the vertical aircraft observation.Although the main features of thermodynamic profiles were essentially captured by both modeling schemes,the microphysical quantities exhibited large diversity with different microphysics schemes.The conventional Morrison two-moment scheme showed remarkable agreement with in-situ observations,both in terms of the thermodynamic structure and the supercooled liquid water layer.However,the microphysical structure of the WCB clouds,in terms of LWC and IWC,was not apparent in HUJI fast bin scheme.To reduce such uncertainty,future work may focus on improving the representation of microphysics in bin schemes with in-situ data and using similar assumptions for all schemes to isolate the impact of physics.展开更多
A heavy rainstorm named Beijing "7.21"heavy rainstorm hit Beijing on 21 to 22 July 2012, which is recorded as the most severe rainstorm since 1951. The daily precipitation amount in many stations in Beijing ...A heavy rainstorm named Beijing "7.21"heavy rainstorm hit Beijing on 21 to 22 July 2012, which is recorded as the most severe rainstorm since 1951. The daily precipitation amount in many stations in Beijing has broken the history record. Based on the NCAR/NCEP reanalysis data and precipitation observation,the large-scale conditions which caused the "7.21"heavy rainstorm are investigated, with the emphasis on the relationship between it and an equatorial convergence zone, Asian summer monsoon as well as the tropical cyclone over the ocean from the Philippines to the South China Sea(SCS). The results indicated that a great deal of southerly warm and wet moisture carried by northward migrating Asian summer monsoon provided plenty of moisture supplying for the "7.21"heavy rainstorm. When the warm and wet moisture met with the strong cold temperature advection induced by cold troughs or vortexes, an obviously unstable stratification formed, thus leading to the occurrence of heavy precipitation. Without this kind of intense moisture transport, the rainstorm only relying on the role of the cold air from mid-and higher-latitudes could not reach the record-breaking intensity. Further research suggested that the northward movement of an Asian monsoonal warm and wet moisture transport conveyor(MWWTC) was closely related with the active phase of a 30-60 day intra-seasonal oscillation of the Asian summer monsoon. During this time, the monsoon surge triggered and maintained the northward movement of the MWWTC. In addition, compared with another heavy rainstorm named"63.8"heavy rainstorm, which occurred over the Huaihe River Basin in the mid-August 1963 and seriously affected North China, a similar MWWTC was also observed. It was just the intense interaction of the MWWTC with strong cold air from the north that caused this severe rainstorm.展开更多
In underground mining,the belt is a critical component,as its state directly affects the safe and stable operation of the conveyor.Most of the existing non-contact detection methods based on machine vision can only de...In underground mining,the belt is a critical component,as its state directly affects the safe and stable operation of the conveyor.Most of the existing non-contact detection methods based on machine vision can only detect a single type of damage and they require pre-processing operations.This tends to cause a large amount of calculation and low detection precision.To solve these problems,in the work described in this paper a belt tear detection method based on a multi-class conditional deep convolutional generative adversarial network(CDCGAN)was designed.In the traditional DCGAN,the image generated by the generator has a certain degree of randomness.Here,a small number of labeled belt images are taken as conditions and added them to the generator and discriminator,so the generator can generate images with the characteristics of belt damage under the aforementioned conditions.Moreover,because the discriminator cannot identify multiple types of damage,the multi-class softmax function is used as the output function of the discriminator to output a vector of class probabilities,and it can accurately classify cracks,scratches,and tears.To avoid the features learned incompletely,skiplayer connection is adopted in the generator and discriminator.This not only can minimize the loss of features,but also improves the convergence speed.Compared with other algorithms,experimental results show that the loss value of the generator and discriminator is the least.Moreover,its convergence speed is faster,and the mean average precision of the proposed algorithm is up to 96.2%,which is at least 6%higher than that of other algorithms.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.U2141246)Key Laboratory of Artillery Launch and Control Technology of China(Grant No.2021-001)Basic Research of State Administration of Science Technology and Industry for National Defense of China(Grant No.JXJL202208A001).
文摘The automatic loading systems of artillery are critical for the accurate,efficient,and reliable delivery of pro-jectiles and propellants into the gun chamber.In modern artillery,the ammunition conveyor serves as the end effector of the automatic loading system,and its motion state significantly impacts the accuracy of projectiles.Therefore,it is of immense importance to precisely and effectively evaluate the reliability of the motion accuracy of the ammunition conveyor.This paper aims to propose a practical and efficient analysis method for evaluating the reliability of the motion accuracy of the ammunition conveyor.The proposed approach involves the use of a deep learning network to approximate the physical model and the extremum method to obtain a single cycle sequence decoupling strategy for solving the time-varying reliability issue of complex systems.Employing this strategy,the time-varying reliability of the ammunition conveyor is transformed into a static reliability problem.The proposed method includes the use of a deep feedforward neural network,second-order saddle point ap-proximation(SPA)method,extremum method,and efficient global optimization(EGO)technology.The results reveal that the reliability of the motion accuracy of the ammunition conveyor is 93.42%,with the maximum failure probability occurring at 0.21 s.These results serve as an important reference for the structural optimi-zation design of the ammunition conveyor based on reliability and the maintenance of the operational process.
基金funded by Vale S.A.company(www.vale.com)and the Institute of Technology Vale(ITV—www.itv.org),grant number SAP 4600048682.
文摘The roller is one of the fundamental elements of ore belt conveyor systems since it supports,guides,and directs material on the belt.This component comprises a body(the external tube)that rotates around a fixed shaft supported by easels.The external tube and shaft of rollers used in ore conveyor belts are mostly made of steel,resulting in high mass,hindering maintenance and replacement.Aiming to achieve mass reduction,we conducted a structural optimization of a roller with a polymeric external tube(hereafter referred to as a polymeric roller),seeking the optimal values for two design parameters:the inner diameter of the external tube and the shaft diameter.The optimization was constrained by admissible values for maximum stress,maximum deflection and misalignment angle between the shaft and bearings.A finite element model was built in Ansys Workbench to obtain the structural response of the system.The roller considered is composed of an external tube made of high-density polyethylene(HDPE),bearing seats of polyamide 6(PA6),and a steel shaft.To characterize the polymeric materials(HDPE and PA6),stress relaxation tests were conducted,and the data on shear modulus variation over time were inserted into the model to calculate Prony series terms to account for viscoelastic effects.The roller optimization was performed using surrogate modeling based on radial basis functions,with the Globalized Bounded Nelder-Mead(GBNM)algorithm as the optimizer.Two optimization cases were conducted.In the first case,concerning the roller’s initial material settings,the designs found violated the constraints and could not reduce mass.In the second case,by using PA6 in both bearing seats and the tube,a design configuration was found that respected all constraints and reduced the roller mass by 15.5%,equivalent to 5.15 kg.This study is among the first to integrate experimentally obtained viscoelastic data into the surrogate-based optimization of polymeric rollers,combining methodological innovation with industrial relevance.
基金funded by the National Key Research and Development Program of China(grant number 2023YFC2907600)the National Natural Science Foundation of China(grant number 52504132)Tiandi Science and Technology Co.,Ltd.Science and Technology Innovation Venture Capital Special Project(grant number 2023-TD-ZD011-004).
文摘Foreign body classification on coal conveyor belts is a critical component of intelligent coal mining systems.Previous approaches have primarily utilized convolutional neural networks(CNNs)to effectively integrate spatial and semantic information.However,the performance of CNN-based methods remains limited in classification accuracy,primarily due to insufficient exploration of local image characteristics.Unlike CNNs,Vision Transformer(ViT)captures discriminative features by modeling relationships between local image patches.However,such methods typically require a large number of training samples to perform effectively.In the context of foreign body classification on coal conveyor belts,the limited availability of training samples hinders the full exploitation of Vision Transformer’s(ViT)capabilities.To address this issue,we propose an efficient approach,termed Key Part-level Attention Vision Transformer(KPA-ViT),which incorporates key local information into the transformer architecture to enrich the training information.It comprises three main components:a key-point detection module,a key local mining module,and an attention module.To extract key local regions,a key-point detection strategy is first employed to identify the positions of key points.Subsequently,the key local mining module extracts the relevant local features based on these detected points.Finally,an attention module composed of self-attention and cross-attention blocks is introduced to integrate global and key part-level information,thereby enhancing the model’s ability to learn discriminative features.Compared to recent transformer-based frameworks—such as ViT,Swin-Transformer,and EfficientViT—the proposed KPA-ViT achieves performance improvements of 9.3%,6.6%,and 2.8%,respectively,on the CUMT-BelT dataset,demonstrating its effectiveness.
基金supported by the National Natural Science Foundation of China(Nos.12172248,12302022,12021002,and 12132010)the Tianjin Research Program of Application Foundation and Advanced Technology of China(No.23JCZDJC00950)。
文摘Belt conveyors are extensively utilized in mining and power industries.In a typical coal mine conveyor system,coal is transported over distances exceeding 2 km,involving more than 20000 idlers,which far exceeds a reasonable manual inspection capacity.Given that idlers typically have a lifespan of 1-2 years,there is an urgent need for a rapid,cost-effective,and intelligent safety monitoring system.However,current embedded systems face prohibitive replacement costs,while conventional monitoring technologies suffer from inefficiency at low rotational speeds and lack systematic structural optimization frameworks for diverse idler types and parameters.To address these challenges,this paper introduces an integrated,on-site detachable self-powered idler condition monitoring system(ICMS).This system combines energy harvesting based on the magnetic modulation technology with wireless condition monitoring capabilities.Specifically,it develops a data-driven model integrating convolutional neural networks(CNNs) with genetic algorithms(GAs).The conventional testing results show that the data-driven model not only significantly accelerates the parameter response time,but also achieves a prediction accuracy of 92.95%.The in-situ experiments conducted in coal mines demonstrate the system's reliability and monitoring functionality under both no-load and fullload conditions.This research provides an innovative self-powered condition monitoring solution and develops an efficient data-driven model,offering feasible online monitoring approaches for smart mine construction.
基金Yingkou Institute of Technology school-level scientificresearch project(Grant:ZDIL202302).
文摘Belt conveyors are prone to problems suchas conveyor belt deviation during operation.The main correction method is to adjust the angle of the roller frame,but the current adjustment is mostly manual.In order to solve the problem of low equipment transportation efficiency and low safety causedby conveyor belt deviation,a detection mechanism that can effectively detect conveyor belt deviation parameters is designed,and the working condition information is accurately transmitted to the PLC controller.If an abnormality is found,the designed correction device will correct the deviation,effectively ensuring the reliable and stable operation of the belt conveyor.
基金supported by the AmericanUniversity in Cairo,Egypt.
文摘This review paper presents an in-depth investigation of the modeling techniques used to study conveyor belt dryers.These techniques are classified into four categories:theoretical modeling,computational fluid dynamics(CFD),empirical,and performance under different control strategies.Within the theoretical and CFD categories,the models are further classified as transient and steady state,as well as one-dimensional,two-dimensional,and three-dimensional.The empirical approach involves conducting experimental studies to collect moisture ratio data during the drying process and comparing it with empirical models.The methods of control are divided into classical and advanced controllers,with classical controllers including proportional-integral(PI),proportional-integral-derivative(PID),and quantitative feedback theory(QFT)controllers.Advanced controllers consist of artificial intelligence-based controllers,such as artificial neural networks(ANN),adaptive neuro-fuzzy inference systems(ANFIS),nonlinear autoregressive exogenous(NARX)models,model predictive control(MPC),and soft sensors.This review elucidated the methodologies and software employed for each modeling technique,as well as their prospective utility in industrial contexts.The utilization of theoretical and CFD methodologies is advantageous in forecasting the dynamics of complex systems.Conversely,empirical techniques serve the purpose of validating theoretical models and procuring data to facilitate model refinement.Controllers play a crucial role in the optimization of the drying process and the attainment of desired outputs.
基金supported by the Natural Science Foundation of Liaoning Province(2023-MS-115).
文摘Aqueous ion storage systems have motivated great interest by virtue of low reduction,high eco-sustainability and safety.Among various cathode candidates,transition metal compounds are featured with easy dissolution in aqueous solutions and inferior conductivity,which severely hinder their application.Herein,advantages are taken of the“conveyor effect”of conjugated polyaniline to prepare an oxygen defective tungstate-linked polyaniline(O_(d)-WOP)material with chrysanthemum-like microstructure.By virtue of the high electronic conductivity derived from conductive conjugated polyaniline skeleton,unbalanced charge distribution triggered by the defective structure,and reversibly rapid ion(de)intercalation benefited from the open framework with porous chrysanthemum-like microstructure,it delivers outstanding rate capability with a maximum specific capacity of 162.2 mAh g^(-1)and great cycle stability for storing NH_(4)^(+).Additionally,it also adopts a high reversible capacity of 140.4 mAh g^(-1)and outstanding cycling performance to store Ca^(2+).Consequently,the assembled O_(d)-WOP//PTCDI flexible aqueous ammonium ion batteries and calcium ion batteries exhibit superior capacities,energy densities and flexibilities.O_(d)-WOP achieves the NH_(4)^(+) and Ca^(2+)storage capability by interacting with them through hydrogen and ionic bonds,respectively.The deep insight from this work sheds light upon a novel strategy to excavate greater potential of transition metal compounds for aqueous ion batteries.
文摘The oil film clutch, which is superior in speed adjustment, is capable of being used in the belt conveyor to carry out soft start operation. According to running properties of both belt conveyor and oil film clutch, equations that are used to decide the lubricating oil flow and the number of oil films (i.e. the number of rotating and stationary plates) are deduced theoretically. Also key parameters are provided for the design of the hydraulic system. All these together provide the theoretical basis for the soft start design of the belt conveyor and references for the application of the oil film clutch in similar fields.
文摘The key technology of semi-continuous conveyor system decides the successful using of this system. The key technology includes optimal initial building depth of this system,the crusher moving step and the layout of conveyor system are studied, and their calculating models are built up.
文摘The article Provides a dynamic model for belt conveyor. Based on the drive-force of conveyor, take-up tension of take-up assembly, gravity of conveyor belt and material, and friction between belt and idlers, it gives a viscoelastic dynamic equation for conveyor belt. It presents a calculation method of analytic solution to both viscoelastic dynamic equation and geometric dynamic equation when automatic take-up assembly is applied to belt conveyor. The article also makes a study of design method of limiting and eliminating the conveyor belt's elastic vibration.
文摘High speed and large capacity belt conveyor is the main development trend. In the design, calculated and used of belt conveyor must be considered the high speed, large capacity, dynamic load. This paper starts from the analysis of conveyor belt transverse vibration. Through calculate transverse vibration natural frequency of conveyor belt, and analyze the lateral stability of belt conveyor.
文摘Considering the control difficulties of a hydro-viscous trol algorithm was derived. A fuzzy-immune PID controller was soft start (HVSS) device of a belt conveyor, a fuzzy-immune con- designed based on immune feedback regulations and adaptability of the fuzzy logic inference. Using MATLAB software, we simulated the controller and compared the HVSS device with a conven- tional PID controller and a fuzzy PID controller. The simulation results show that the controller is not only very reliable as a PID controller, robust and requires only a short adjustment time of fuzzy control, but possesses also capacity of global optimization of the immune algorithm. To verify our theoretical analysis and simulation, a HVSS test-bed was developed. The experimental results demonstrate that the fuzzy-immune PID controller managed to start the belt conveyor softly and to follow an S-shaped curve while the output speed correctly followed the preset speed with only small fluctuations in speed.
文摘The mechanism of a hydro-viscous soft start is of great importance in the design of a hydro-viscous clutch and its control system. To explain the mechanism of a hydro-viscous soft start, the startup process of a belt conveyor was numerically analyzed with the modified Reynolds equation, an energy equation and a temperature-viscosity equation. The effect of temperature and grooves of the friction disk surface on torque transfer and load capacity of the oil film have also been analyzed. The results show that 1) the grooves are the basis of forming dynamic pressure but they may reduce the capacity of torque transfer to a certain extent, 2) during the startup process, temperature has little effect on torque transfer and load capacity and the variation in load capacity of the oil film is very small, indicating that it is preferable to use the flow rate as a control object than the pressure of the feed cylinder. The results have been verified by an experiment.
基金This research was supported by the Project funded by National Natural Science Foundation of China(Grant No.52004174)China Postdoctoral Science Foundation(No.2019M651081)+2 种基金the Key Research and Development Program of Shanxi(201903D121141)the Natural Science Foundation of Shanxi Province(201901D211022)the Scientific and Technological Innovation Programs of Higher Education Institutions in Shan Xi(No.2019L0305).
文摘The movement of the floating connecting mechanism between a hydraulic support and scraper conveyor is space movement;thus,when the hydraulic support pushes the scraper conveyor,there is an error between the actual distance of the scraper conveyor and the theoretical moving distance.As a result,the scraper conveyor cannot obtain the straightness requirement.Therefore,the movement law of the floating connecting mechanism between the hydraulic support and scraper conveyor is analyzed and programmed into the Unity3D to realize accurate pushing of the scraper conveyor via hydraulic support.The Coal Seam?Equipment Joint Virtual Straightening System is established,and a straightening method based on the motion law of a floating connection is proposed as the default method of the system.In addition,a straightening simulation of the scraper conveyor was performed on a complex coal seam floor,the results demonstrate that the average straightening error of the scraper conveyor is within 2-8 mm,and is in direct proportion to the fluctuation of the coal seam floor in the strike of the seam with high accuracy,the straightness of scraper conveyor is more affected by the subsidence terrain during straightening than by the bulge terrain.And some conclusions are verified by experiment.Based on the verification of the relevant conclusions,a comparison and analysis of Longwall Automation Steering Committee(LASC)straightening technology and default straightening method in the simulation system shows that the straightness accuracy of LASC straightening technology under complex floor conditions is slightly less than that of the default straightening method in the proposed system.
文摘The dynamic characteristics of a belt conveyor are determined to a large extent by the properties of the belt. This paper describes experiments designed to establish the dynamic properties of belting material. The dynamic elastic modulus, viscous damping and rheologicat constants of the belt were measured. Several properties were studied as a function of the tensile loading on the belt. These included longitudinal vibration, the natural vibration frequency in the transverse direction and the response to an impulse excitation. Vibration response was observed under several different excitation frequencies. Most of these properties have not been tested previously under conditions appropriate for the ISO/DP9856 standard. Two types of belt were tested, a steel reinforced belt and a fabric reinforced belt. The test equipment was built to provide data appropriate for designing belt conveyors. It was observed that the stress wave propagation speed increased with tensile load and that tensile load was the main factor influencing longitudinal vibrations.
文摘Through research on the application of hydroviscous speed-adjusting clutch in belt conveyor, this paper concluded that hydroviscous speed-adjusting clutch has many advantages such as controllable start and stop, overload protection and multi-motor power equilibrium. But its theory when used in large power fan and pump could not meet the needs of belt conveyor soft-start operation. Focusing on the theo- retical analysis of the lubrication oil flow needed by the transmission procedure to form the oil-film. Put forward concrete calculation methods of lubrication flow and how to de- cide number of oil-films used in belt conveyor.
基金UGC for providing valuable support in form of the NET-JRF grant
文摘In this paper, we present a new voltage-mode biquad filter that uses a six-terminal CMOS fully differential current conveyor(FDCCII). The FDCCII with only 23 transistors in its structure and operating at ± 1.5 V, is based on a class AB fully differential buffer. The proposed filter has the facility to tune gain, ωo and Q. A circuit division circuit(CDC) is employed to digitally control the FDCCII block. This digitally controlled FDCCII is used to realize a new reconfigurable fully-differential integrator and differentiator. We performed SPICE simulations to determine the performance of all circuits using CMOS 0.25 μm technology.
基金jointly supported by the China National Science Foundation under Grant Nos.41875172 and 42075192。
文摘This paper studied a snow event over North China on 21 February 2017,using aircraft in-situ data,a Lagrangian analysis tool,and WRF simulations with different microphysical schemes to investigate the supercooled layer of warm conveyor belts(WCBs).Based on the aircraft data,we found a fine vertical structure within clouds in the WCB and highlighted a 1-2 km thin supercooled liquid water layer with a maximum Liquid Water Content(LWC) exceeding0.5 g kg^(-1) during the vertical aircraft observation.Although the main features of thermodynamic profiles were essentially captured by both modeling schemes,the microphysical quantities exhibited large diversity with different microphysics schemes.The conventional Morrison two-moment scheme showed remarkable agreement with in-situ observations,both in terms of the thermodynamic structure and the supercooled liquid water layer.However,the microphysical structure of the WCB clouds,in terms of LWC and IWC,was not apparent in HUJI fast bin scheme.To reduce such uncertainty,future work may focus on improving the representation of microphysics in bin schemes with in-situ data and using similar assumptions for all schemes to isolate the impact of physics.
基金National(Key)Basic Research,Development(973)Program of China(2013CB430202)National Natural Science Foundation of China(41130960)Special Project in Climate Change of China Meteorological Administration(CCSF201701)
文摘A heavy rainstorm named Beijing "7.21"heavy rainstorm hit Beijing on 21 to 22 July 2012, which is recorded as the most severe rainstorm since 1951. The daily precipitation amount in many stations in Beijing has broken the history record. Based on the NCAR/NCEP reanalysis data and precipitation observation,the large-scale conditions which caused the "7.21"heavy rainstorm are investigated, with the emphasis on the relationship between it and an equatorial convergence zone, Asian summer monsoon as well as the tropical cyclone over the ocean from the Philippines to the South China Sea(SCS). The results indicated that a great deal of southerly warm and wet moisture carried by northward migrating Asian summer monsoon provided plenty of moisture supplying for the "7.21"heavy rainstorm. When the warm and wet moisture met with the strong cold temperature advection induced by cold troughs or vortexes, an obviously unstable stratification formed, thus leading to the occurrence of heavy precipitation. Without this kind of intense moisture transport, the rainstorm only relying on the role of the cold air from mid-and higher-latitudes could not reach the record-breaking intensity. Further research suggested that the northward movement of an Asian monsoonal warm and wet moisture transport conveyor(MWWTC) was closely related with the active phase of a 30-60 day intra-seasonal oscillation of the Asian summer monsoon. During this time, the monsoon surge triggered and maintained the northward movement of the MWWTC. In addition, compared with another heavy rainstorm named"63.8"heavy rainstorm, which occurred over the Huaihe River Basin in the mid-August 1963 and seriously affected North China, a similar MWWTC was also observed. It was just the intense interaction of the MWWTC with strong cold air from the north that caused this severe rainstorm.
基金This work was supported by the Shanxi Province Applied Basic Research Project,China(Grant No.201901D111100).Xiaoli Hao received the grant,and the URL of the sponsors’website is http://kjt.shanxi.gov.cn/.
文摘In underground mining,the belt is a critical component,as its state directly affects the safe and stable operation of the conveyor.Most of the existing non-contact detection methods based on machine vision can only detect a single type of damage and they require pre-processing operations.This tends to cause a large amount of calculation and low detection precision.To solve these problems,in the work described in this paper a belt tear detection method based on a multi-class conditional deep convolutional generative adversarial network(CDCGAN)was designed.In the traditional DCGAN,the image generated by the generator has a certain degree of randomness.Here,a small number of labeled belt images are taken as conditions and added them to the generator and discriminator,so the generator can generate images with the characteristics of belt damage under the aforementioned conditions.Moreover,because the discriminator cannot identify multiple types of damage,the multi-class softmax function is used as the output function of the discriminator to output a vector of class probabilities,and it can accurately classify cracks,scratches,and tears.To avoid the features learned incompletely,skiplayer connection is adopted in the generator and discriminator.This not only can minimize the loss of features,but also improves the convergence speed.Compared with other algorithms,experimental results show that the loss value of the generator and discriminator is the least.Moreover,its convergence speed is faster,and the mean average precision of the proposed algorithm is up to 96.2%,which is at least 6%higher than that of other algorithms.