To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC syst...To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC system is divided into the task layer and the motion layer. A five-axis transformation unit is integrated into the motion layer. After classifying five-axis machines into different types and analyzing their geometry information, the five-axis kinematic library is designed according to the abstract factory pattern. Furthermore, by taking CA spindle- tilting machine as an example, the forward and the inverse kinematic transformations are deduced. Based on the new software architecture and the five-axis kinematic library, algorithms of RTCP （rotation tool center point control） and 3D radius compensation for end-milling are designed and realized. The milling results show that, with five-axis functions based on such software struc- ture, the instructions with respect to the cutter＇s position and orientation can be directly carried out in the CNC system.展开更多
Computer numerical control(CNC)system is the base of modern digital and intelligent manufacturing technolo-gy.And opened its architecture and constituted based on PC and Windows operating system(OS)is the main trend o...Computer numerical control(CNC)system is the base of modern digital and intelligent manufacturing technolo-gy.And opened its architecture and constituted based on PC and Windows operating system(OS)is the main trend of CNC sys-tem.However,even if the highest system priority is used in user mode,real-time capability of Windows(2000,NT,XP)for applications is not guaranteed.By using a device driver,which is running in kernel mode,the real time performance of Windows can be enhanced greatly.The acknowledgment performance of Windows to peripheral interrupts was evaluated.Harmonized with an intelligent real-time serial communication bus(RTSB),strict real-time performance can be achieved in Windows platform.An opened architecture software CNC system which is hardware independence is proposed based on PC and RTSB.A numerical control real time kernel(NCRTK),which is implemented as a device driver on Windows,is used to perform the NC tasks.Tasks are divided into real-time and non real-time.Real-time task is running in kernel mode and non real-time task is running in user mode.Data are exchanged between kernel and user mode by DMA and Windows Messages.展开更多
基金supported by the National Basic Research Program of China (No. 2011CB302400)the Important National Science & Technology Specific Projects (No. 2013ZX04007031).
文摘To implement five-axis functions in CNC system, based on domestic system Lan Tian series, an improved design method for the system software structure is proposed in this paper. The numerical control kernel of CNC system is divided into the task layer and the motion layer. A five-axis transformation unit is integrated into the motion layer. After classifying five-axis machines into different types and analyzing their geometry information, the five-axis kinematic library is designed according to the abstract factory pattern. Furthermore, by taking CA spindle- tilting machine as an example, the forward and the inverse kinematic transformations are deduced. Based on the new software architecture and the five-axis kinematic library, algorithms of RTCP （rotation tool center point control） and 3D radius compensation for end-milling are designed and realized. The milling results show that, with five-axis functions based on such software struc- ture, the instructions with respect to the cutter＇s position and orientation can be directly carried out in the CNC system.
基金Supported by the National Natural Science Foundation of China(No.50445004).
文摘Computer numerical control(CNC)system is the base of modern digital and intelligent manufacturing technolo-gy.And opened its architecture and constituted based on PC and Windows operating system(OS)is the main trend of CNC sys-tem.However,even if the highest system priority is used in user mode,real-time capability of Windows(2000,NT,XP)for applications is not guaranteed.By using a device driver,which is running in kernel mode,the real time performance of Windows can be enhanced greatly.The acknowledgment performance of Windows to peripheral interrupts was evaluated.Harmonized with an intelligent real-time serial communication bus(RTSB),strict real-time performance can be achieved in Windows platform.An opened architecture software CNC system which is hardware independence is proposed based on PC and RTSB.A numerical control real time kernel(NCRTK),which is implemented as a device driver on Windows,is used to perform the NC tasks.Tasks are divided into real-time and non real-time.Real-time task is running in kernel mode and non real-time task is running in user mode.Data are exchanged between kernel and user mode by DMA and Windows Messages.
