Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the ...Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the normal energy exchange processes within the pump.Therefore,effective monitoring of cavitation in centrifugal pumps is crucial.This article presents a study that approaches the issue from an acoustic perspective,using experimental methods to gather and analyze acoustic data at the inlet and outlet of centrifugal pumps across various flow rates,with hydrophones as the primary measuring instruments.Results show that flow rate significantly affects noise levels in both non-cavitation and mild cavitation stages,with noise increasing as the flow rate rises.As the cavitation margin(NPSHa)decreases,inlet and outlet noise trends diverge:inlet noise drops sharply,while outlet noise initially increases before sharply decreasing.Both exhibit a distinct zone of abrupt change,where NPSHa values offer earlier cavitation detection than traditional methods.The noise at the pump’s inlet and outlet primarily consists of discrete and broadband noise,with most energy concentrated at discrete frequencies—shaft frequency(24 Hz),blade frequency(144 Hz),and their harmonics.As NPSHa decreases,the inlet’s discrete and broadband noise frequencies decline,while they increase at the outlet.Monitoring changes in these spectrum characteristics provides an additional means of predicting cavitation onset.展开更多
A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unch...A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.展开更多
This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were perfor...This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were performed on sand samples with various porosities at different temperatures and centrifugal accelerations.The objectives were to qualitatively and quantitatively investigate the effects of temperature,porosity,and centrifugal acceleration on the hydraulic conductivity of sand and to study the applicability of the Kozeny-Carman equation for the centrifugal environment.Test results showed that in a similar temperature range and under the same porosity,the hydraulic conductivity of the sand is linearly correlated with centrifugal acceleration.When subjected to the same centrifugal acceleration and in a similar temperature range,the hydraulic conductivity of the sand exhibits an almost linear increase in relation to its porosity function(s^(3)/(1−s)^(2));the functional relationships between the hydraulic conductivity of the sand and temperature,centrifugal acceleration level,and porosity were established using two pathways.When the centrifugal acceleration is less than 50g,the Kozeny-Carman equation is effectively accurate in predicting the hydraulic conductivity of sand;however,when the centrifugal acceleration exceeds 50g,it is important to consider a significant error.展开更多
Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces ...Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces a novel FD method to improve both the accuracy and reliability of detecting potential faults in such pumps.Theproposed method combinesWaveletCoherent Analysis(WCA)and Stockwell Transform(S-transform)scalograms with Sobel and non-local means filters,effectively capturing complex fault signatures from vibration signals.Using Convolutional Neural Network(CNN)for feature extraction,the method transforms these scalograms into image inputs,enabling the recognition of patterns that span both time and frequency domains.The CNN extracts essential discriminative features,which are then merged and passed into a Kolmogorov-Arnold Network(KAN)classifier,ensuring precise fault identification.The proposed approach was experimentally validated on diverse datasets collected under varying conditions,demonstrating its robustness and generalizability.Achieving classification accuracy of 100%,99.86%,and 99.92%across the datasets,this method significantly outperforms traditional fault detection approaches.These results underscore the potential to enhance CP FD,providing an effective solution for predictive maintenance and improving overall system reliability.展开更多
This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also pr...This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also predicts the transient characteristics of the pump under non-rated operating conditions to assess the accuracy of various machine learning methods in forecasting its instantaneous performance.Results indicate that the pump’s transient behavior in power-frequency mode markedly differs from that in frequency-conversion mode.Specifically,the power-frequency mode achieves steady-state values faster and exhibits smaller fluctuations before stabilization compared to the other mode.During the start-up phase,as the steady-state flow rate increases,inlet and outlet pressures and head also rise,while torque and shaft power decrease,with rotational speed remaining largely unchanged.Conversely,during the shutdown phase,no significant changes were observed in torque,shaft power,or rotational speed.Six machine learning models,including Gaussian Process Regression(GPR),Decision Tree Regression(DTR),and Deep Learning Networks(DLN),demonstrated high accuracy in predicting the hydraulic performance of the centrifugal pump during the start-up and shutdown phases in both power-frequency and frequency-conversion conditions.The findings provide a theoretical foundation for improved prediction of pump hydraulic performance.For instance,when predicting head and flow rate during power-frequency start-up,GPR achieved absolute and relative errors of 0.54 m(7.84%)and 0.21 m3/h(13.57%),respectively,while the Feedforward Neural Network(FNN)reported errors of 0.98 m(8.24%)and 0.10 m3/h(16.71%).By contrast,the Support Vector Machine Regression(SVMR)and Generalized Additive Model(GAM)generally yielded less satisfactory prediction accuracy compared to the other methods.展开更多
Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and se...Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and service life of the centrifugal pump.In this paper,a new method of bionic structure is proposed for the blade surface of a centrifugal pump,which is inspired by the fish scale and comprises a leading edge,a trailing edge,and two symmetrical side edges.This fish scale structure is applied to the blade pressure and suction surfaces,and an impeller with a fish scale structure is constructed.A test rig for a centrifugal pump is developed to determine the pressure fluctuation in the pump with a prototype impeller and fish scale structure impeller.Results reveal that the dominant frequency of pressure fluctuation in volute is the blade passing frequency(f_(bpf))of 193.33 Hz,which is triggered by the interaction between the tongue and the impeller.The bionic structure of the fish scale effectively suppresses the pressure fluctuation amplitude at f_(bpf).From flow rates of 0.6 Q_(d)to 1.2 Q_(d),the average suppressions in pressure fluctuation amplitudes at f_(bpf)are 20.98%,5.85%,19.20%,and 25.77%.展开更多
In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential f...In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.展开更多
This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compresso...This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.展开更多
The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centri...The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centrifugal casting technology was introduced.This research comprehensively examined the influence of pouring time on the microstructure and mechanical performance of the castings,employing both experimental approaches and ProCast simulation methodologies.The findings indicate that prolonging the pouring time facilitates a microstructural evolution from coarse columnar grains to refined equiaxed grains.Under the condition of pouring temperature of 1,600℃,rotation speed of 800 r·min^(-1) and pouring time of 6 s,the tensile strength of Ti-46Al alloy at room temperature reaches 650 MPa,and the tensile strength at 800℃ reaches 705 MPa,which is significantly higher than that of traditional as-cast Ti-Al alloy.展开更多
An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on ...An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on fracture behavior of the composite were investigated. The results show that the average fraction of primary Si and Mg2Si particles in the composites is as high as 38%, and ultimate tensile strengths （UTS） of the composites first increase then decrease with the increase of test temperature. Microstructures of broken specimens show that both the particle fracture and the interface debonding affect the fracture behavior of the composites, and the interface debonding becomes the dominant fracture mechanism with increasing test temperature. Comparative results indicate that rich particles in the composites and excellent interface strength play great roles in enhancing tensile property by preventing the movement of dislocations.展开更多
Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the tr...Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the traditional flow equations, the flow equation and the Bernoulli＇s equation for liquid metal flows in micro-scale space were derived, which provides a mathematical model for numerical simulation of micro-scale flow. In the meanwhile, according to the micro-flow equation and the similarity theory, the similarity criterion for the physical simulation of the mold filling behaviors was presented under centrifugal force field, so as to achieve the visual observation and quantitative analysis of micro-flow process.展开更多
The importance of studying the behavior of the soil at the sea bottom under the action of wave force has arisen with the development of offshore engineering.In this paper,the behavior of the soft clay under the action...The importance of studying the behavior of the soil at the sea bottom under the action of wave force has arisen with the development of offshore engineering.In this paper,the behavior of the soft clay under the action of wave forces is studied by performing centrifugal tests.The soil profile and the wave characters were simulated in the centrifugal model cell according to the typical environmental conditions of the oil fields in the Bohai gulf.Test results show that the soft clay layer will be seriously softened near the upper surface under the maximum wave height and slightly affected in the deeper layer,and that no liquefaction was recorded in the silty sand sublayer during the test.It is proven that the centrifugal test is a valid technique for simulating the interaction between soil and wave.展开更多
By means of similar physical simulation, liquid metal filling flow pattern in the microscale during the centrifugal casting process was studied. It was found that, in microscale, the flow channel with the maximum cros...By means of similar physical simulation, liquid metal filling flow pattern in the microscale during the centrifugal casting process was studied. It was found that, in microscale, the flow channel with the maximum cross-sectional area was filled first, and the micro flow channels with 0.1 mm in diameter were filled when the rotational speed was increased to 964 r/min. The total fluid energy remained constant during the mould filling, and the changes of cross-sectional area only occurred in the microflow channels with 0.3 mm in diameter. Filling velocity increased with processing time, and a peak value was achieved rapidly, followed by a gentle increase as the process proceeded further. The time required to achieve the peak filling rate decreased dramatically with increase of rotational speed.展开更多
In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were ca...In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were carried out using Computational Fluid Dynamics software. Three molten metals with different density, namely aluminum, iron and lead, and three angular frequencies, namely 50, 66 and 77 rad/s were considered. It is found that the density of the molten metal significantly affects the emergence, transient or permanent, of the rain phenomenon. However, the magnitude and duration of the rain phenomenon depend on the angular frequency of the rotating mold. Likewise, since gravitational forces affect the metal according to its density, the value of the critical rotation speed of the mold is also affected.展开更多
A centrifugal fan with the high speed and compact dimensions is studied numerically and experimentally. The centrifugal fan consists of a shrouded impeller rotating at 34 000 r/min with a small tip clearance 0.7 mm to...A centrifugal fan with the high speed and compact dimensions is studied numerically and experimentally. The centrifugal fan consists of a shrouded impeller rotating at 34 000 r/min with a small tip clearance 0.7 mm to the fixed outer casing. Computational models with/without the tip clearance are built and the κ-ω shear stress transport （SST） turbulence model and the unstructured mesh are applied to the numerical simulation for unsteady solutions. The overall performance is measured on a standard experimental bench and the major flow feature of each component inside the centrifugal fan is numerically investigated. In the presence of the tip clearance due to the difference of static pressure between leading and trailing edges of the clearance, i. e. , leading and trailing edges of the impeller, a strong return flow exists inside the clearance passage and re-circulates the main stream inside the impeller passage, and produces the strong flow interaction, thus changing the flow field and influencing the overall performance.展开更多
The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the ...The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the two-phase flow pumps, i.e., low overall efficiency and severe abrasion. In this study, the three-dimensional, steady, incompressible, and turbulent solid-liquid two-phase flows in a low-specific-speed centrifugal pump are numerically simulated and analyzed by using a computational fluid dynamics （CFD） code based on the mixture model of the two-phase flow and the RNG k-~ two-equation turbulence model, in which the influences of rotation and curvature are fully taken into account. The coupling between impeller and volute is implemented by means of the frozen rotor method. The simulation results predicted indicate that the solid phase properties in two-phase flow, especially the concentration, the particle diameter and the density, have strong effects on the hydraulic performance of the pump. Both the pump head and the efficiency are reduced with increasing particle diameter or concentration. However, the effect of particle density on the performance is relatively minor. An obvious jet-wake flow structure is presented near the volute tongue and becomes more remarkable with increasing solid phase concentration. The suction side of the blade is subject to much more severe abrasion than the pressure side. The obtained results preliminarily reveal the characteristics of solid-liquid two-phase flow in the centrifugal pump, and are helpful for improvement and empirical correction in the hydraulic design of centrifugal pumps.展开更多
The pressure fluctuation in the flow passage of both impeller and casing is addressed on design condition. The initial conditions for the unsteady turbulent simulation are resulted from the steady calculations, and th...The pressure fluctuation in the flow passage of both impeller and casing is addressed on design condition. The initial conditions for the unsteady turbulent simulation are resulted from the steady calculations, and the three dimensional unsteady turbulent simulation concerning the rotor-stator interaction is executed by a Navier-Stoke solver embedded with k -ε turbulence model and with appropriate moving interface boundary conditions. Detecting points are distributed in the flow passage in different radial and circumferential positions to capture the static pressure fluctuation character for one cycle of the impeller. The time-domain spectrums show that the static pressure curves are periodic and have five peaks and five valleys. With the radius increasing, the pressure fluctuation peak-to-peak values in the impeller are increasing, and reach the maximum value on the interface. In the casing flow passage, those values are about 7% of local static pressure except some ones near the tongue. The values become decreasingly in the diffuser pipe. The frequency spectrums transformed by fast Fourier transform （FFT） show that the dominant frequency is approximate with the blade passing frequency, and the pressure fluctuations in impeller passage have high frequency content while those in casing ones have no such information.展开更多
Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relativ...Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relative velocity distribution, pressure distribution and static pressure rise at the design point are obtained for the regular impeller with only long blades and three complex impellers with long, mid or short blades. It is found that the back flow region between long-blade pressure side and mid-blade suction side is diminished and is pushed to pressure side of short blades near the outlet of impeller at suction side by the introduction of mid, short blades, and the size of back flow becomes smaller in a multi-blade complex impeller. And the pressure rises uniformly from inlet to outlet in all the impellers. The simulated results show that the complex impeller with long, mid and short blades can improve the velocity distribution and reduce the back flow in the impeller channel. The experimental results show that the back flow in the impeller has an important influence on the performance of pump and a more-blade complex impeller with long, mid and short blades can effectively solve low flow rate instability of the low-specific-speed centrifugal pump.展开更多
The blade number of impeller is an important design parameter of pumps,which affects the characteristics of pump heavily.At present,the investigation focuses mostly on the performance characteristics of axis flow pump...The blade number of impeller is an important design parameter of pumps,which affects the characteristics of pump heavily.At present,the investigation focuses mostly on the performance characteristics of axis flow pumps,the influence of blade number on inner flow filed and characteristics of centrifugal pump has not been understood completely.Therefore,the methods of numerical simulation and experimental verification are used to investigate the effects of blade number on flow field and characteristics of a centrifugal pump.The model pump has a design specific speed of 92.7 and an impeller with 5 blades.The blade number is varied to 4,6,7 with the casing and other geometric parameters keep constant.The inner flow fields and characteristics of the centrifugal pumps with different blade number are simulated and predicted in non-cavitation and cavitation conditions by using commercial code FLUENT.The impellers with different blade number are made by using rapid prototyping,and their characteristics are tested in an open loop.The comparison between prediction values and experimental results indicates that the prediction results are satisfied.The maximum discrepancy of prediction results for head,efficiency and required net positive suction head are 4.83%,3.9%and 0.36 m,respectively.The flow analysis displays that blade number change has an important effect on the area of low pressure region behind the blade inlet and jet-wake structure in impellers.With the increase of blade number,the head of the model pumps increases too,the variable regulation of efficiency and cavitation characteristics are complicated,but there are optimum values of blade number for each one.The research results are helpful for hydraulic design of centrifugal pump.展开更多
A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-εturbulence model modified by rotation and curvature,SIMPLEC method and body-fitted coordinate.The velocity and pressure fiel...A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-εturbulence model modified by rotation and curvature,SIMPLEC method and body-fitted coordinate.The velocity and pressure fields are obtained for the pump under various working conditions,which is used to predict the head and hydraulic efficiency of the pump,and the results correspond well with the measured values.The calculation results indicate that the pressure is higher on the pressure side than that on the suction side of the blade;The relative velocity on the suction side gradually decreases from the impeller inlet to the outlet,while increases on the pressure side,it finally results in the lower relative velocity on the suction side and the higher one on the pressure side at the impeller outlet;The impeller flow field is asymmetric,i.e.the velocity and pressure fields arc totally different among all channels in the impeller;In the volute,the static pressure gradually increases with the flow route,and a large pressure gratitude occurs in the tongue;Secondary flow exists in the rear part of the spiral.展开更多
基金supported by the National Natural Science Foundation of China(Research Project No.52169018).
文摘Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the normal energy exchange processes within the pump.Therefore,effective monitoring of cavitation in centrifugal pumps is crucial.This article presents a study that approaches the issue from an acoustic perspective,using experimental methods to gather and analyze acoustic data at the inlet and outlet of centrifugal pumps across various flow rates,with hydrophones as the primary measuring instruments.Results show that flow rate significantly affects noise levels in both non-cavitation and mild cavitation stages,with noise increasing as the flow rate rises.As the cavitation margin(NPSHa)decreases,inlet and outlet noise trends diverge:inlet noise drops sharply,while outlet noise initially increases before sharply decreasing.Both exhibit a distinct zone of abrupt change,where NPSHa values offer earlier cavitation detection than traditional methods.The noise at the pump’s inlet and outlet primarily consists of discrete and broadband noise,with most energy concentrated at discrete frequencies—shaft frequency(24 Hz),blade frequency(144 Hz),and their harmonics.As NPSHa decreases,the inlet’s discrete and broadband noise frequencies decline,while they increase at the outlet.Monitoring changes in these spectrum characteristics provides an additional means of predicting cavitation onset.
文摘A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.
基金supported by the Basic Science Center Program for Multiphase Media Evolution in Hypergravity of the National Natural Science Foundation of China(No.51988101)。
文摘This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were performed on sand samples with various porosities at different temperatures and centrifugal accelerations.The objectives were to qualitatively and quantitatively investigate the effects of temperature,porosity,and centrifugal acceleration on the hydraulic conductivity of sand and to study the applicability of the Kozeny-Carman equation for the centrifugal environment.Test results showed that in a similar temperature range and under the same porosity,the hydraulic conductivity of the sand is linearly correlated with centrifugal acceleration.When subjected to the same centrifugal acceleration and in a similar temperature range,the hydraulic conductivity of the sand exhibits an almost linear increase in relation to its porosity function(s^(3)/(1−s)^(2));the functional relationships between the hydraulic conductivity of the sand and temperature,centrifugal acceleration level,and porosity were established using two pathways.When the centrifugal acceleration is less than 50g,the Kozeny-Carman equation is effectively accurate in predicting the hydraulic conductivity of sand;however,when the centrifugal acceleration exceeds 50g,it is important to consider a significant error.
基金supported by the Technology Innovation Program(20023566,‘Development and Demonstration of Industrial IoT and AI-Based Process Facility Intelligence Support System in Small and Medium Manufacturing Sites’)funded by the Ministry of Trade,Industry,&Energy(MOTIE,Republic of Korea).
文摘Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces a novel FD method to improve both the accuracy and reliability of detecting potential faults in such pumps.Theproposed method combinesWaveletCoherent Analysis(WCA)and Stockwell Transform(S-transform)scalograms with Sobel and non-local means filters,effectively capturing complex fault signatures from vibration signals.Using Convolutional Neural Network(CNN)for feature extraction,the method transforms these scalograms into image inputs,enabling the recognition of patterns that span both time and frequency domains.The CNN extracts essential discriminative features,which are then merged and passed into a Kolmogorov-Arnold Network(KAN)classifier,ensuring precise fault identification.The proposed approach was experimentally validated on diverse datasets collected under varying conditions,demonstrating its robustness and generalizability.Achieving classification accuracy of 100%,99.86%,and 99.92%across the datasets,this method significantly outperforms traditional fault detection approaches.These results underscore the potential to enhance CP FD,providing an effective solution for predictive maintenance and improving overall system reliability.
基金financially supported by Science and Technology Project of Quzhou(Grant Nos.2023K256,2023NC08)Research Grants Program of Department of Education of Zhejiang Province(No.Y202455709)+1 种基金Zhejiang Provincial Natural Science Foundation of China(Grant No.LZY21E050001)University-Enterprise Cooperation Program for Visiting Engineers in Higher Education Institutions in Zhejiang Province(No.FG2020215).
文摘This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also predicts the transient characteristics of the pump under non-rated operating conditions to assess the accuracy of various machine learning methods in forecasting its instantaneous performance.Results indicate that the pump’s transient behavior in power-frequency mode markedly differs from that in frequency-conversion mode.Specifically,the power-frequency mode achieves steady-state values faster and exhibits smaller fluctuations before stabilization compared to the other mode.During the start-up phase,as the steady-state flow rate increases,inlet and outlet pressures and head also rise,while torque and shaft power decrease,with rotational speed remaining largely unchanged.Conversely,during the shutdown phase,no significant changes were observed in torque,shaft power,or rotational speed.Six machine learning models,including Gaussian Process Regression(GPR),Decision Tree Regression(DTR),and Deep Learning Networks(DLN),demonstrated high accuracy in predicting the hydraulic performance of the centrifugal pump during the start-up and shutdown phases in both power-frequency and frequency-conversion conditions.The findings provide a theoretical foundation for improved prediction of pump hydraulic performance.For instance,when predicting head and flow rate during power-frequency start-up,GPR achieved absolute and relative errors of 0.54 m(7.84%)and 0.21 m3/h(13.57%),respectively,while the Feedforward Neural Network(FNN)reported errors of 0.98 m(8.24%)and 0.10 m3/h(16.71%).By contrast,the Support Vector Machine Regression(SVMR)and Generalized Additive Model(GAM)generally yielded less satisfactory prediction accuracy compared to the other methods.
基金supported by the Open Fund of Science and Technology on Thermal Energy and Power Laboratory[TPL2021A02]the State Key Laboratory of Hydroscience and Engineering[sklhse-2023-E-01].
文摘Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and service life of the centrifugal pump.In this paper,a new method of bionic structure is proposed for the blade surface of a centrifugal pump,which is inspired by the fish scale and comprises a leading edge,a trailing edge,and two symmetrical side edges.This fish scale structure is applied to the blade pressure and suction surfaces,and an impeller with a fish scale structure is constructed.A test rig for a centrifugal pump is developed to determine the pressure fluctuation in the pump with a prototype impeller and fish scale structure impeller.Results reveal that the dominant frequency of pressure fluctuation in volute is the blade passing frequency(f_(bpf))of 193.33 Hz,which is triggered by the interaction between the tongue and the impeller.The bionic structure of the fish scale effectively suppresses the pressure fluctuation amplitude at f_(bpf).From flow rates of 0.6 Q_(d)to 1.2 Q_(d),the average suppressions in pressure fluctuation amplitudes at f_(bpf)are 20.98%,5.85%,19.20%,and 25.77%.
基金supported by theDouble First-Class Key ProgramofGansu ProvincialDepartment of Education(grant number GCJ2022-38)Science and Technology Program of Gansu Province(grant number 22ZD6GA038)Key Research and Development Program of Gansu Province—Industrial Project(grant number 25YFGA021).
文摘In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.
基金National Science Foundation of China(grant numbers 52366009 and 52130607)Doble First-Class Key Programof Gansu Provincial Department of Education(grant number GCJ2022-38)+1 种基金2022 Gansu Provincial University Industry Support Plan Project(grant number 2022CYZC-21)KeyR&DProgramofGansu Province of China(grant number 22YF7GA163).
文摘This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.
基金financially supported by the Natural Science Foundation of China(52071065)the Fundamental Research Funds for the Central Universities(N2007007)the National Key R&D Program of China(2016YFB-0301201)。
文摘The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centrifugal casting technology was introduced.This research comprehensively examined the influence of pouring time on the microstructure and mechanical performance of the castings,employing both experimental approaches and ProCast simulation methodologies.The findings indicate that prolonging the pouring time facilitates a microstructural evolution from coarse columnar grains to refined equiaxed grains.Under the condition of pouring temperature of 1,600℃,rotation speed of 800 r·min^(-1) and pouring time of 6 s,the tensile strength of Ti-46Al alloy at room temperature reaches 650 MPa,and the tensile strength at 800℃ reaches 705 MPa,which is significantly higher than that of traditional as-cast Ti-Al alloy.
基金Project(51174244) supported by the National Natural Science Foundation of ChinaProject(CDJZR11130005) supported by the Fundamental Research Funds for the Central Universities,China
文摘An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on fracture behavior of the composite were investigated. The results show that the average fraction of primary Si and Mg2Si particles in the composites is as high as 38%, and ultimate tensile strengths （UTS） of the composites first increase then decrease with the increase of test temperature. Microstructures of broken specimens show that both the particle fracture and the interface debonding affect the fracture behavior of the composites, and the interface debonding becomes the dominant fracture mechanism with increasing test temperature. Comparative results indicate that rich particles in the composites and excellent interface strength play great roles in enhancing tensile property by preventing the movement of dislocations.
基金Project(51005053)supported by the National Science Foundation for Young Scientists of China
文摘Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the traditional flow equations, the flow equation and the Bernoulli＇s equation for liquid metal flows in micro-scale space were derived, which provides a mathematical model for numerical simulation of micro-scale flow. In the meanwhile, according to the micro-flow equation and the similarity theory, the similarity criterion for the physical simulation of the mold filling behaviors was presented under centrifugal force field, so as to achieve the visual observation and quantitative analysis of micro-flow process.
文摘The importance of studying the behavior of the soil at the sea bottom under the action of wave force has arisen with the development of offshore engineering.In this paper,the behavior of the soft clay under the action of wave forces is studied by performing centrifugal tests.The soil profile and the wave characters were simulated in the centrifugal model cell according to the typical environmental conditions of the oil fields in the Bohai gulf.Test results show that the soft clay layer will be seriously softened near the upper surface under the maximum wave height and slightly affected in the deeper layer,and that no liquefaction was recorded in the silty sand sublayer during the test.It is proven that the centrifugal test is a valid technique for simulating the interaction between soil and wave.
基金Project (51005053) supported by the National Science Foundation for Young Scientists of China
文摘By means of similar physical simulation, liquid metal filling flow pattern in the microscale during the centrifugal casting process was studied. It was found that, in microscale, the flow channel with the maximum cross-sectional area was filled first, and the micro flow channels with 0.1 mm in diameter were filled when the rotational speed was increased to 964 r/min. The total fluid energy remained constant during the mould filling, and the changes of cross-sectional area only occurred in the microflow channels with 0.3 mm in diameter. Filling velocity increased with processing time, and a peak value was achieved rapidly, followed by a gentle increase as the process proceeded further. The time required to achieve the peak filling rate decreased dramatically with increase of rotational speed.
文摘In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were carried out using Computational Fluid Dynamics software. Three molten metals with different density, namely aluminum, iron and lead, and three angular frequencies, namely 50, 66 and 77 rad/s were considered. It is found that the density of the molten metal significantly affects the emergence, transient or permanent, of the rain phenomenon. However, the magnitude and duration of the rain phenomenon depend on the angular frequency of the rotating mold. Likewise, since gravitational forces affect the metal according to its density, the value of the critical rotation speed of the mold is also affected.
文摘A centrifugal fan with the high speed and compact dimensions is studied numerically and experimentally. The centrifugal fan consists of a shrouded impeller rotating at 34 000 r/min with a small tip clearance 0.7 mm to the fixed outer casing. Computational models with/without the tip clearance are built and the κ-ω shear stress transport （SST） turbulence model and the unstructured mesh are applied to the numerical simulation for unsteady solutions. The overall performance is measured on a standard experimental bench and the major flow feature of each component inside the centrifugal fan is numerically investigated. In the presence of the tip clearance due to the difference of static pressure between leading and trailing edges of the clearance, i. e. , leading and trailing edges of the impeller, a strong return flow exists inside the clearance passage and re-circulates the main stream inside the impeller passage, and produces the strong flow interaction, thus changing the flow field and influencing the overall performance.
基金supported by National Natural Science Foundation of China (Grant No. 21076198)Zhejiang Provincial Natural Science Foundation of China (Granted No. R1100530)National Basic Research Program of China (973 Program,Grant No. 2009CB724303)
文摘The flow with solid-liquid two-phase media inside centrifugal pumps is very complicated and the relevant method for the hydraulic design is still immature so far. There exist two main problems in the operation of the two-phase flow pumps, i.e., low overall efficiency and severe abrasion. In this study, the three-dimensional, steady, incompressible, and turbulent solid-liquid two-phase flows in a low-specific-speed centrifugal pump are numerically simulated and analyzed by using a computational fluid dynamics （CFD） code based on the mixture model of the two-phase flow and the RNG k-~ two-equation turbulence model, in which the influences of rotation and curvature are fully taken into account. The coupling between impeller and volute is implemented by means of the frozen rotor method. The simulation results predicted indicate that the solid phase properties in two-phase flow, especially the concentration, the particle diameter and the density, have strong effects on the hydraulic performance of the pump. Both the pump head and the efficiency are reduced with increasing particle diameter or concentration. However, the effect of particle density on the performance is relatively minor. An obvious jet-wake flow structure is presented near the volute tongue and becomes more remarkable with increasing solid phase concentration. The suction side of the blade is subject to much more severe abrasion than the pressure side. The obtained results preliminarily reveal the characteristics of solid-liquid two-phase flow in the centrifugal pump, and are helpful for improvement and empirical correction in the hydraulic design of centrifugal pumps.
基金supported by National Outstanding Young Scientists Funds of China (Grand No.50825902)
文摘The pressure fluctuation in the flow passage of both impeller and casing is addressed on design condition. The initial conditions for the unsteady turbulent simulation are resulted from the steady calculations, and the three dimensional unsteady turbulent simulation concerning the rotor-stator interaction is executed by a Navier-Stoke solver embedded with k -ε turbulence model and with appropriate moving interface boundary conditions. Detecting points are distributed in the flow passage in different radial and circumferential positions to capture the static pressure fluctuation character for one cycle of the impeller. The time-domain spectrums show that the static pressure curves are periodic and have five peaks and five valleys. With the radius increasing, the pressure fluctuation peak-to-peak values in the impeller are increasing, and reach the maximum value on the interface. In the casing flow passage, those values are about 7% of local static pressure except some ones near the tongue. The values become decreasingly in the diffuser pipe. The frequency spectrums transformed by fast Fourier transform （FFT） show that the dominant frequency is approximate with the blade passing frequency, and the pressure fluctuations in impeller passage have high frequency content while those in casing ones have no such information.
基金the National Natural Science Foundation of China （No.50576088）, the Natural Science Foundation of Zhejiang Province （No.R503170） and the Doctoral Program Foundation of Ministry of Education （No.20030335009）.
文摘Based on the Navier-Stokes equations and the Spalart-Allmaras turbulence model, three-dimensional turbulent flow in four low-specific-speed centrifugal impellers are simulated numerically and analyzed. The relative velocity distribution, pressure distribution and static pressure rise at the design point are obtained for the regular impeller with only long blades and three complex impellers with long, mid or short blades. It is found that the back flow region between long-blade pressure side and mid-blade suction side is diminished and is pushed to pressure side of short blades near the outlet of impeller at suction side by the introduction of mid, short blades, and the size of back flow becomes smaller in a multi-blade complex impeller. And the pressure rises uniformly from inlet to outlet in all the impellers. The simulated results show that the complex impeller with long, mid and short blades can improve the velocity distribution and reduce the back flow in the impeller channel. The experimental results show that the back flow in the impeller has an important influence on the performance of pump and a more-blade complex impeller with long, mid and short blades can effectively solve low flow rate instability of the low-specific-speed centrifugal pump.
基金supported by National Outstanding Young Scientists Founds of China(Grant No.50825902)Top talent Foundation of Jiangsu University of China(Grant No.2007001)
文摘The blade number of impeller is an important design parameter of pumps,which affects the characteristics of pump heavily.At present,the investigation focuses mostly on the performance characteristics of axis flow pumps,the influence of blade number on inner flow filed and characteristics of centrifugal pump has not been understood completely.Therefore,the methods of numerical simulation and experimental verification are used to investigate the effects of blade number on flow field and characteristics of a centrifugal pump.The model pump has a design specific speed of 92.7 and an impeller with 5 blades.The blade number is varied to 4,6,7 with the casing and other geometric parameters keep constant.The inner flow fields and characteristics of the centrifugal pumps with different blade number are simulated and predicted in non-cavitation and cavitation conditions by using commercial code FLUENT.The impellers with different blade number are made by using rapid prototyping,and their characteristics are tested in an open loop.The comparison between prediction values and experimental results indicates that the prediction results are satisfied.The maximum discrepancy of prediction results for head,efficiency and required net positive suction head are 4.83%,3.9%and 0.36 m,respectively.The flow analysis displays that blade number change has an important effect on the area of low pressure region behind the blade inlet and jet-wake structure in impellers.With the increase of blade number,the head of the model pumps increases too,the variable regulation of efficiency and cavitation characteristics are complicated,but there are optimum values of blade number for each one.The research results are helpful for hydraulic design of centrifugal pump.
基金This project is supported by Provincial Natural Science Foundation of Jiangsu,China(No.BK2004406)Provincial Innovation Foundation for Graduate Students of Jiangsu,China(No.1223000053)
文摘A three-dimensional turbulent flow through an entire centrifugal pump is simulated using k-εturbulence model modified by rotation and curvature,SIMPLEC method and body-fitted coordinate.The velocity and pressure fields are obtained for the pump under various working conditions,which is used to predict the head and hydraulic efficiency of the pump,and the results correspond well with the measured values.The calculation results indicate that the pressure is higher on the pressure side than that on the suction side of the blade;The relative velocity on the suction side gradually decreases from the impeller inlet to the outlet,while increases on the pressure side,it finally results in the lower relative velocity on the suction side and the higher one on the pressure side at the impeller outlet;The impeller flow field is asymmetric,i.e.the velocity and pressure fields arc totally different among all channels in the impeller;In the volute,the static pressure gradually increases with the flow route,and a large pressure gratitude occurs in the tongue;Secondary flow exists in the rear part of the spiral.
