Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the ...Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the normal energy exchange processes within the pump.Therefore,effective monitoring of cavitation in centrifugal pumps is crucial.This article presents a study that approaches the issue from an acoustic perspective,using experimental methods to gather and analyze acoustic data at the inlet and outlet of centrifugal pumps across various flow rates,with hydrophones as the primary measuring instruments.Results show that flow rate significantly affects noise levels in both non-cavitation and mild cavitation stages,with noise increasing as the flow rate rises.As the cavitation margin(NPSHa)decreases,inlet and outlet noise trends diverge:inlet noise drops sharply,while outlet noise initially increases before sharply decreasing.Both exhibit a distinct zone of abrupt change,where NPSHa values offer earlier cavitation detection than traditional methods.The noise at the pump’s inlet and outlet primarily consists of discrete and broadband noise,with most energy concentrated at discrete frequencies—shaft frequency(24 Hz),blade frequency(144 Hz),and their harmonics.As NPSHa decreases,the inlet’s discrete and broadband noise frequencies decline,while they increase at the outlet.Monitoring changes in these spectrum characteristics provides an additional means of predicting cavitation onset.展开更多
A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unch...A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.展开更多
This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also pr...This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also predicts the transient characteristics of the pump under non-rated operating conditions to assess the accuracy of various machine learning methods in forecasting its instantaneous performance.Results indicate that the pump’s transient behavior in power-frequency mode markedly differs from that in frequency-conversion mode.Specifically,the power-frequency mode achieves steady-state values faster and exhibits smaller fluctuations before stabilization compared to the other mode.During the start-up phase,as the steady-state flow rate increases,inlet and outlet pressures and head also rise,while torque and shaft power decrease,with rotational speed remaining largely unchanged.Conversely,during the shutdown phase,no significant changes were observed in torque,shaft power,or rotational speed.Six machine learning models,including Gaussian Process Regression(GPR),Decision Tree Regression(DTR),and Deep Learning Networks(DLN),demonstrated high accuracy in predicting the hydraulic performance of the centrifugal pump during the start-up and shutdown phases in both power-frequency and frequency-conversion conditions.The findings provide a theoretical foundation for improved prediction of pump hydraulic performance.For instance,when predicting head and flow rate during power-frequency start-up,GPR achieved absolute and relative errors of 0.54 m(7.84%)and 0.21 m3/h(13.57%),respectively,while the Feedforward Neural Network(FNN)reported errors of 0.98 m(8.24%)and 0.10 m3/h(16.71%).By contrast,the Support Vector Machine Regression(SVMR)and Generalized Additive Model(GAM)generally yielded less satisfactory prediction accuracy compared to the other methods.展开更多
This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were perfor...This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were performed on sand samples with various porosities at different temperatures and centrifugal accelerations.The objectives were to qualitatively and quantitatively investigate the effects of temperature,porosity,and centrifugal acceleration on the hydraulic conductivity of sand and to study the applicability of the Kozeny-Carman equation for the centrifugal environment.Test results showed that in a similar temperature range and under the same porosity,the hydraulic conductivity of the sand is linearly correlated with centrifugal acceleration.When subjected to the same centrifugal acceleration and in a similar temperature range,the hydraulic conductivity of the sand exhibits an almost linear increase in relation to its porosity function(s^(3)/(1−s)^(2));the functional relationships between the hydraulic conductivity of the sand and temperature,centrifugal acceleration level,and porosity were established using two pathways.When the centrifugal acceleration is less than 50g,the Kozeny-Carman equation is effectively accurate in predicting the hydraulic conductivity of sand;however,when the centrifugal acceleration exceeds 50g,it is important to consider a significant error.展开更多
Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces ...Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces a novel FD method to improve both the accuracy and reliability of detecting potential faults in such pumps.Theproposed method combinesWaveletCoherent Analysis(WCA)and Stockwell Transform(S-transform)scalograms with Sobel and non-local means filters,effectively capturing complex fault signatures from vibration signals.Using Convolutional Neural Network(CNN)for feature extraction,the method transforms these scalograms into image inputs,enabling the recognition of patterns that span both time and frequency domains.The CNN extracts essential discriminative features,which are then merged and passed into a Kolmogorov-Arnold Network(KAN)classifier,ensuring precise fault identification.The proposed approach was experimentally validated on diverse datasets collected under varying conditions,demonstrating its robustness and generalizability.Achieving classification accuracy of 100%,99.86%,and 99.92%across the datasets,this method significantly outperforms traditional fault detection approaches.These results underscore the potential to enhance CP FD,providing an effective solution for predictive maintenance and improving overall system reliability.展开更多
Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and se...Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and service life of the centrifugal pump.In this paper,a new method of bionic structure is proposed for the blade surface of a centrifugal pump,which is inspired by the fish scale and comprises a leading edge,a trailing edge,and two symmetrical side edges.This fish scale structure is applied to the blade pressure and suction surfaces,and an impeller with a fish scale structure is constructed.A test rig for a centrifugal pump is developed to determine the pressure fluctuation in the pump with a prototype impeller and fish scale structure impeller.Results reveal that the dominant frequency of pressure fluctuation in volute is the blade passing frequency(f_(bpf))of 193.33 Hz,which is triggered by the interaction between the tongue and the impeller.The bionic structure of the fish scale effectively suppresses the pressure fluctuation amplitude at f_(bpf).From flow rates of 0.6 Q_(d)to 1.2 Q_(d),the average suppressions in pressure fluctuation amplitudes at f_(bpf)are 20.98%,5.85%,19.20%,and 25.77%.展开更多
In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential f...In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.展开更多
This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compresso...This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.展开更多
The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centri...The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centrifugal casting technology was introduced.This research comprehensively examined the influence of pouring time on the microstructure and mechanical performance of the castings,employing both experimental approaches and ProCast simulation methodologies.The findings indicate that prolonging the pouring time facilitates a microstructural evolution from coarse columnar grains to refined equiaxed grains.Under the condition of pouring temperature of 1,600℃,rotation speed of 800 r·min^(-1) and pouring time of 6 s,the tensile strength of Ti-46Al alloy at room temperature reaches 650 MPa,and the tensile strength at 800℃ reaches 705 MPa,which is significantly higher than that of traditional as-cast Ti-Al alloy.展开更多
In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were ca...In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were carried out using Computational Fluid Dynamics software. Three molten metals with different density, namely aluminum, iron and lead, and three angular frequencies, namely 50, 66 and 77 rad/s were considered. It is found that the density of the molten metal significantly affects the emergence, transient or permanent, of the rain phenomenon. However, the magnitude and duration of the rain phenomenon depend on the angular frequency of the rotating mold. Likewise, since gravitational forces affect the metal according to its density, the value of the critical rotation speed of the mold is also affected.展开更多
This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used i...This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used in the phase-change control equation for unstructured-grid multiphase flow,and due to the limitation of flow time-step in whole flow regimes,the control equation of vapor–liquid two-phase flow considering cavitation mass transport is established firstly,modifying the momentum equation by introducing the surface tension,and adding the artificial convective flow to the phase equation to solve the numerical dissipation problem.Secondly,in consideration of the local time step principle and based on the multi-dimensional general limiter algorithm with explicit solutions under the OpenFOAM platform,a solution method of steady-state VOF (Volume of Fluid) model considering cavitation two-phase change is constructed,and the feasibility of this method is verified by NACA hydrofoil and NASA flat plate inducer.Finally,based on the platform developed,the cavitation performance of an aviation centrifugal pump inducer is analyzed.The research results show that the error of the calculated cavitation pressure distribution for NACA hydrofoil between the simulation test and the experimental-test is less than 5%,and the maximum error of calculated cavitation number at pump head dropping for NASA high-speed flat plate inducer between the simulation test and the experimental-test is 2.1%.The cavitation area observed in the simulation test is the same as that obtained in the high-speed photography test.Based on the OpenFOAM simulation method,the position of pump head dropping of the fuel centrifugal pump can be accurately captured.The error of the calculated cavitation number at pump head dropping between the simulation test and the experimental test is about 3.7%,showing high calculation accuracy.展开更多
Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combin...Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combinations of loss models, varies significantly depending on the compressor's geometry and operational range. This variance necessitates substantial experimental or Computational Fluid Dynamics(CFD) data for coefficient calibration. To address this challenge, this study presents an axisymmetric characteristic model for compressor performance assessment. This model incorporates the factors of blade angle, meridional passage area, and the radial deflection angle of meridional streamlines of the compressor. These factors are derived from fundamental aerodynamic equations encompassing mass, momentum, and energy conservation of the compressor. In contrast to conventional one-dimensional approaches, the proposed method reduces the number of loss coefficients and more effectively accounts for the impact of geometric alterations on centrifugal compressor properties. Furthermore, the model reduces dependence on experimental and CFD data. Efficacy of the model is validated using experimental data from four distinct types of centrifugal compressors. Correlation analysis reveals that the model's coefficients can be expressed as functions of the ratio of the Reynolds number to the impeller tip speed. This ratio serves as a characteristic parameter for the design and optimization of centrifugal compressors. Consequently, the proposed method offers an efficient and accurate means for the quick computation of centrifugal compressor characteristics. This is of great significance for improving the efficiency of centrifugal compressors and reducing energy consumption.展开更多
Four typical theories on the formation of thermal tears:strength,liquid film,intergranular bridging,and solidifica-tion shrinkage compensation theories.From these theories,a number of criteria have been derived for pr...Four typical theories on the formation of thermal tears:strength,liquid film,intergranular bridging,and solidifica-tion shrinkage compensation theories.From these theories,a number of criteria have been derived for predicting the formation of thermal cracks,such as the stress-based Niyama,Clyne,and RDG(Rapaz-Dreiser-Grimaud)criteria.In this paper,a mathematical model of horizontal centrifugal casting was established,and numerical simulation analysis was conducted for the centrifugal casting process of cylindrical Al-Cu alloy castings to investigate the effect of the centrifugal casting process conditions on the microstructure and hot tearing sensitivity of alloy castings by using the modified RDG hot tearing criterion.Results show that increasing the centrifugal rotation and pouring speeds can refine the microstructure of the alloy but increasing the pouring and mold preheating temperatures can lead to an increase in grain size.The grain size gradually transitions from fine grain on the outer layer to coarse grain on the inner layer.Meanwhile,combined with the modified RDG hot tearing criterion,the overall distribution of the castings’hot tearing sensitivity was analyzed.The analysis results indicate that the porosity in the middle region of the casting was large,and hot tearing defects were prone to occur.The hot tearing tendency on the inner side of the casting was greater than that on the outer side.The effects of centrifugal rotation speed,pouring temperature,and preheating temperature on the thermal sensitivity of Al-Cu alloy castings are summarized in this paper.This study revealed that the tendency of alloy hot cracking decreases with the increase of the centrifugal speed,and the maximum porosity of castings decreases first and then increases with the pouring temperature.As the preheating temperature increases,the overall maximum porosity of castings shows a decreasing trend.展开更多
The fluid’s viscosity significantly affects the performance of a centrifugal pump.The entropy production method and leakage are employed to analyze the performance changes under various viscosities by numerical simul...The fluid’s viscosity significantly affects the performance of a centrifugal pump.The entropy production method and leakage are employed to analyze the performance changes under various viscosities by numerical simulation and validated by experiments.The results showed that increasing viscosity reduces both the pump head and efficiency.In addition,the optimal operating point shifts to the left.Leakage is influenced by vortex distribution in the front chamber and boundary layer thickness in wear-ring clearance,leading to an initial increase and subsequent decrease in leakage with increasing viscosity.The total entropy production Spro,Total inside the pump rises with increasing viscosity.The different mechanisms dominate under varying conditions:Turbulent dissipation dominates at low viscosity.Under high-viscosity conditions,energy loss is primarily caused by direct dissipation Spro,D and wall entropy production Spro,W.This study provides a deeper and more objective understanding of the energy characteristics of centrifugal pumps handling fluids of various viscosity,potentially aiding in optimizing pump design and improving energy conversion efficiency.展开更多
The centrifugal pump is a prevalent power equipment widely used in different engineering patterns,and the impeller blade wrap angle significantly impacts its performance.A numerical investigation was conducted to anal...The centrifugal pump is a prevalent power equipment widely used in different engineering patterns,and the impeller blade wrap angle significantly impacts its performance.A numerical investigation was conducted to analyze the influence of the blade wrap angle on flow characteristics and energy distribution of a centrifugal pump evaluated as a low specific speed with a value of 69.This study investigates six impellermodels that possess varying blade wrap angles(95°,105°,115°,125°,135°,and 145°)that were created while maintaining the same volute and other geometrical characteristics.The investigation of energy loss was conducted to evaluate the values of total and entropy generation rates(TEG,EGR).The fluid-structure interaction was considered numerically using the software tools ANSYS Fluent and ANSYSWorkbench.The elastic structural dynamic equation was used to estimate the structural response,while the shear stress transport k–ωturbulence model was utilized for the fluid domain modeling.The findings suggest that the blade wrap angle has a significant influence on the efficiency of the pump.The impeller featuring a blade wrap angle of 145°exhibits higher efficiency,with a notable increase of 3.76%relative to the original model.Variations in the blade wrap angle impact the energy loss,shaft power,and pump head.The model with a 145°angle exhibited a maximum equivalent stress of 14.8MPa and a total deformation of 0.084 mm.The results provide valuable insights into the intricate flow mechanism of the centrifugal pump,particularly when considering various blade wrap angles.展开更多
The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experime...The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experimental results demonstrated that compared with the gravity casting technique,the water-cooling centrifugal casting technique significantly reduces porosity,refinesα(Al)grains and secondary phases,modifies the morphology of secondary phases,and mitigates both macro-and micro-segregation.These improvements arise from the synergistic effects of the vigorous backflow,centrifugal field,vibration and rapid solidification.Porosity and coarse plate-like Al13Fe4/Al7Cu2Fe phase result in the fracture before the gravity-cast alloy reaches the yield point.The centrifugal-cast alloy,however,exhibits an ultra-high yield strength of 292.0 MPa and a moderate elongation of 6.1%.This high yield strength is attributed to solid solution strengthening(SSS)of 225.3 MPa,and grain boundary strengthening(GBS)of 35.7 MPa.Li contributes the most to SSS with a scaling factor of 7.9 MPa·wt.%^(-1).The elongation of the centrifugal-cast alloy can be effectively enhanced by reducing the porosity and segregation behavior,refining the microstructure and changing the morphology of secondary phases.展开更多
Centrifugal pumps are widely used in the metallurgy,coal,and building sectors.In order to study the hydraulic characteristics of a closed impeller centrifugal pump during its shutdown in the so-called power frequency ...Centrifugal pumps are widely used in the metallurgy,coal,and building sectors.In order to study the hydraulic characteristics of a closed impeller centrifugal pump during its shutdown in the so-called power frequency and frequency conversion modes,experiments were carried to determine the characteristic evolution of parameters such as speed,inlet and outlet pressure,head,flow rate and shaft power.A quasi-steady-state method was also used to further investigate these transient behaviors.The results show that,compared to the power frequency input,the performance parameter curves for the frequency conversion input are less volatile and smoother.The characteristic time is longer and the response to shutdown is slower.The quasi-steady-state theoretical head-flow curves match the experimental head-flow curves more closely at low flow rates when the frequency conversion input is considered.Moreover,in this case,the similarity law predicts the hydraulic performance more accurately.展开更多
The appearance of flow instabilities like the blockage severity,impeller cut flaws,pitted cover plate flaws can cause to diminish the efficiency of centrifugal pump(CP),and may result in excessive vibration and noise,...The appearance of flow instabilities like the blockage severity,impeller cut flaws,pitted cover plate flaws can cause to diminish the efficiency of centrifugal pump(CP),and may result in excessive vibration and noise,and their failure may lead to the system imploding.To bridge the gap of downfall in the efficiency of CP,it is crucial that a system can be created to monitor the condition of the CP and must be maintained.The present work proposes at identifying and determining the severity of various blockage levels in the inlet pipe with three different kinds of pumps using three distinct sensors.One pump works faultlessly(healthy pump),another has cuts artificially made on the impeller blade,and the third has pits artificially created on the cover plate.The inlet pipe blockage mimics pump blockage which is made more severe step by step.As the blockage gets worse and the flow slows down,recirculation starts,causing vapor bubbles to form.Utilizing a mechanical modulating valve,the inlet flow area of the pipe is partitioned into six intervals(0%,16.7%,33.3%,50%,66.6%,and 83.33%)to replicate pump blockage.This obstruction directly influences vibrations,current line signals,and fluid dynamic pressure.To gather data across a spectrum of blockage levels and operational frequencies(30 Hz,35 Hz,40 Hz,45 Hz,50 Hz,55 Hz,and 60 Hz),a combination of a pressure transducer,accelerometer,and current probes were strategically employed in this investigation.Multiple sets of statistical features were extracted from the data,and through various algorithms,the most effective combined statistical feature set was determined.In this domain,the combination of standard deviation,mean,and entropy demonstrates superior performance compared to other features.This feature set was input into an ANN model,which is developed by optimizing parameters like hidden layer count,neurons,epochs and then the results of this investigation are then compared with existing literature.It has been noted that employing combinations of multiple sets of statistical features significantly improves the accuracy in identifying obstruction levels,often achieving near-perfect accuracy for various feature sets(nearly 100%across various combinations).In comparison to other SOTA methods,this approach achieves higher accuracy,ranging from 2.41%to 15.69%across different metrics.This study presents a method to classify inlet pipe blockages into various levels,enhancing maintenance prioritization and reducing downtime and repair costs,ensuring long-term equipment health and operational efficiency.The fault prediction methodology proves highly robust across various CP operating conditions.展开更多
An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on ...An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on fracture behavior of the composite were investigated. The results show that the average fraction of primary Si and Mg2Si particles in the composites is as high as 38%, and ultimate tensile strengths （UTS） of the composites first increase then decrease with the increase of test temperature. Microstructures of broken specimens show that both the particle fracture and the interface debonding affect the fracture behavior of the composites, and the interface debonding becomes the dominant fracture mechanism with increasing test temperature. Comparative results indicate that rich particles in the composites and excellent interface strength play great roles in enhancing tensile property by preventing the movement of dislocations.展开更多
Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the tr...Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the traditional flow equations, the flow equation and the Bernoulli＇s equation for liquid metal flows in micro-scale space were derived, which provides a mathematical model for numerical simulation of micro-scale flow. In the meanwhile, according to the micro-flow equation and the similarity theory, the similarity criterion for the physical simulation of the mold filling behaviors was presented under centrifugal force field, so as to achieve the visual observation and quantitative analysis of micro-flow process.展开更多
基金supported by the National Natural Science Foundation of China(Research Project No.52169018).
文摘Cavitation is an unavoidable phenomenon in the operation of centrifugal pumps.Prolonged cavitation can cause significant damage to the components of the flow channel,and in severe cases,it may even interfere with the normal energy exchange processes within the pump.Therefore,effective monitoring of cavitation in centrifugal pumps is crucial.This article presents a study that approaches the issue from an acoustic perspective,using experimental methods to gather and analyze acoustic data at the inlet and outlet of centrifugal pumps across various flow rates,with hydrophones as the primary measuring instruments.Results show that flow rate significantly affects noise levels in both non-cavitation and mild cavitation stages,with noise increasing as the flow rate rises.As the cavitation margin(NPSHa)decreases,inlet and outlet noise trends diverge:inlet noise drops sharply,while outlet noise initially increases before sharply decreasing.Both exhibit a distinct zone of abrupt change,where NPSHa values offer earlier cavitation detection than traditional methods.The noise at the pump’s inlet and outlet primarily consists of discrete and broadband noise,with most energy concentrated at discrete frequencies—shaft frequency(24 Hz),blade frequency(144 Hz),and their harmonics.As NPSHa decreases,the inlet’s discrete and broadband noise frequencies decline,while they increase at the outlet.Monitoring changes in these spectrum characteristics provides an additional means of predicting cavitation onset.
文摘A centrifugal pump with a specific speed ns=67 is considered in this study to investigate the impact of blade cutting(at the outlet edge)on the fluid-induced noise,while keeping all the other geometric parameters unchanged.The required unsteady numerical calculations are conducted by applying the RNG k-εturbulence model with the volute dipole being used as the sound source.The results indicate that the internal pressure energy of the centrifugal pump essentially depends on the blade passing frequency and its low-frequency harmonic frequency.Moreover,the pressure pulsation distribution directly affects the noise caused by the centrifugal pump.The sound pressure inside and outside the centrifugal pump and the sound power at the blade passing frequency gradually decrease increasing cutting distance of the impeller blades.When the cutting percentage is 1.21%,that is,the clearance ratio between impeller blade and tongue is 8.57%,the comprehensive performance of the centrifugal pump is the best.
基金financially supported by Science and Technology Project of Quzhou(Grant Nos.2023K256,2023NC08)Research Grants Program of Department of Education of Zhejiang Province(No.Y202455709)+1 种基金Zhejiang Provincial Natural Science Foundation of China(Grant No.LZY21E050001)University-Enterprise Cooperation Program for Visiting Engineers in Higher Education Institutions in Zhejiang Province(No.FG2020215).
文摘This paper investigates the start-up and shutdown phases of a five-bladed closed-impeller centrifugal pump through experimental analysis,capturing the temporal evolution of its hydraulic performances.The study also predicts the transient characteristics of the pump under non-rated operating conditions to assess the accuracy of various machine learning methods in forecasting its instantaneous performance.Results indicate that the pump’s transient behavior in power-frequency mode markedly differs from that in frequency-conversion mode.Specifically,the power-frequency mode achieves steady-state values faster and exhibits smaller fluctuations before stabilization compared to the other mode.During the start-up phase,as the steady-state flow rate increases,inlet and outlet pressures and head also rise,while torque and shaft power decrease,with rotational speed remaining largely unchanged.Conversely,during the shutdown phase,no significant changes were observed in torque,shaft power,or rotational speed.Six machine learning models,including Gaussian Process Regression(GPR),Decision Tree Regression(DTR),and Deep Learning Networks(DLN),demonstrated high accuracy in predicting the hydraulic performance of the centrifugal pump during the start-up and shutdown phases in both power-frequency and frequency-conversion conditions.The findings provide a theoretical foundation for improved prediction of pump hydraulic performance.For instance,when predicting head and flow rate during power-frequency start-up,GPR achieved absolute and relative errors of 0.54 m(7.84%)and 0.21 m3/h(13.57%),respectively,while the Feedforward Neural Network(FNN)reported errors of 0.98 m(8.24%)and 0.10 m3/h(16.71%).By contrast,the Support Vector Machine Regression(SVMR)and Generalized Additive Model(GAM)generally yielded less satisfactory prediction accuracy compared to the other methods.
基金supported by the Basic Science Center Program for Multiphase Media Evolution in Hypergravity of the National Natural Science Foundation of China(No.51988101)。
文摘This study focused on the hydraulic conductivity of sand in centrifuge modeling.A self-designed temperature-controlled falling-head permeameter apparatus was used,and a series of falling-head seepage tests were performed on sand samples with various porosities at different temperatures and centrifugal accelerations.The objectives were to qualitatively and quantitatively investigate the effects of temperature,porosity,and centrifugal acceleration on the hydraulic conductivity of sand and to study the applicability of the Kozeny-Carman equation for the centrifugal environment.Test results showed that in a similar temperature range and under the same porosity,the hydraulic conductivity of the sand is linearly correlated with centrifugal acceleration.When subjected to the same centrifugal acceleration and in a similar temperature range,the hydraulic conductivity of the sand exhibits an almost linear increase in relation to its porosity function(s^(3)/(1−s)^(2));the functional relationships between the hydraulic conductivity of the sand and temperature,centrifugal acceleration level,and porosity were established using two pathways.When the centrifugal acceleration is less than 50g,the Kozeny-Carman equation is effectively accurate in predicting the hydraulic conductivity of sand;however,when the centrifugal acceleration exceeds 50g,it is important to consider a significant error.
基金supported by the Technology Innovation Program(20023566,‘Development and Demonstration of Industrial IoT and AI-Based Process Facility Intelligence Support System in Small and Medium Manufacturing Sites’)funded by the Ministry of Trade,Industry,&Energy(MOTIE,Republic of Korea).
文摘Centrifugal Pumps(CPs)are critical machine components in many industries,and their efficient operation and reliable Fault Diagnosis(FD)are essential for minimizing downtime and maintenance costs.This paper introduces a novel FD method to improve both the accuracy and reliability of detecting potential faults in such pumps.Theproposed method combinesWaveletCoherent Analysis(WCA)and Stockwell Transform(S-transform)scalograms with Sobel and non-local means filters,effectively capturing complex fault signatures from vibration signals.Using Convolutional Neural Network(CNN)for feature extraction,the method transforms these scalograms into image inputs,enabling the recognition of patterns that span both time and frequency domains.The CNN extracts essential discriminative features,which are then merged and passed into a Kolmogorov-Arnold Network(KAN)classifier,ensuring precise fault identification.The proposed approach was experimentally validated on diverse datasets collected under varying conditions,demonstrating its robustness and generalizability.Achieving classification accuracy of 100%,99.86%,and 99.92%across the datasets,this method significantly outperforms traditional fault detection approaches.These results underscore the potential to enhance CP FD,providing an effective solution for predictive maintenance and improving overall system reliability.
基金supported by the Open Fund of Science and Technology on Thermal Energy and Power Laboratory[TPL2021A02]the State Key Laboratory of Hydroscience and Engineering[sklhse-2023-E-01].
文摘Centrifugal pumps are extensively employed in ocean engineering,such as ship power systems,water transportation,and mineral exploitation.Pressure fluctuation suppression is essential for the operation stability and service life of the centrifugal pump.In this paper,a new method of bionic structure is proposed for the blade surface of a centrifugal pump,which is inspired by the fish scale and comprises a leading edge,a trailing edge,and two symmetrical side edges.This fish scale structure is applied to the blade pressure and suction surfaces,and an impeller with a fish scale structure is constructed.A test rig for a centrifugal pump is developed to determine the pressure fluctuation in the pump with a prototype impeller and fish scale structure impeller.Results reveal that the dominant frequency of pressure fluctuation in volute is the blade passing frequency(f_(bpf))of 193.33 Hz,which is triggered by the interaction between the tongue and the impeller.The bionic structure of the fish scale effectively suppresses the pressure fluctuation amplitude at f_(bpf).From flow rates of 0.6 Q_(d)to 1.2 Q_(d),the average suppressions in pressure fluctuation amplitudes at f_(bpf)are 20.98%,5.85%,19.20%,and 25.77%.
基金supported by theDouble First-Class Key ProgramofGansu ProvincialDepartment of Education(grant number GCJ2022-38)Science and Technology Program of Gansu Province(grant number 22ZD6GA038)Key Research and Development Program of Gansu Province—Industrial Project(grant number 25YFGA021).
文摘In Brayton cycle energy storage systems powered by supercritical carbon dioxide(sCO_(2)),compressors are among themost critical components.Understanding their internal flowloss characteristics is,therefore,essential for enhancing the performance of such systems.This study examines the main sCO_(2) compressor from Sandia Laboratory,utilizing entropy production theory to elucidate the sources and distribution of energy losses both across the entire machine and within its key flow components.The findings reveal that turbulent viscous dissipation is the predominant contributor to total entropy production.Interestingly,while the relative importance of the entropy produced by various sources as the mass flow rate rises remains essentially unchanged,the total entropy production exhibits a nonmonotonic trend,first decreasing and then increasing with the mass flow rate.High entropy production in the impeller is primarily concentrated in the clearance region and along the rear cover of the impeller tip.In the diffuser,it is most pronounced on the front and rear plates and within the central flow path.Meanwhile,in the volute,the highest entropy production occurs around the diffuser outlet and along the outer region of the volute’s centerline.
基金National Science Foundation of China(grant numbers 52366009 and 52130607)Doble First-Class Key Programof Gansu Provincial Department of Education(grant number GCJ2022-38)+1 种基金2022 Gansu Provincial University Industry Support Plan Project(grant number 2022CYZC-21)KeyR&DProgramofGansu Province of China(grant number 22YF7GA163).
文摘This study explores the aerodynamic performance and flow field characteristics of supercritical carbon dioxide(sCO_(2))centrifugal compressors under varying operating conditions.In particular,the Sandia main compressor impeller model is used as a reference system.Through three-dimensional numerical simulations,we examine the Mach number distribution,temperature field,blade pressure pulsation spectra,and velocity field evolution,and identify accordingly the operating boundaries ensuring stability and the mechanisms responsible for performance degradation.Findings indicate a stable operating range for mass flow rate between 0.74 and 3.74 kg/s.At the lower limit(0.74 kg/s),the maximum Mach number within the compressor decreases by 28%,while the temperature gradient sharpens,entropy rises notably,and fluid density varies significantly.The maximum pressure near the blades increases by 6%,yet flow velocity near the blades and outlet declines,with a 19%reduction in peak speed.Consequently,isentropic efficiency falls by 13%.Conversely,at 3.74 kg/s,the maximum Mach number increases by 23.7%,with diminished temperature gradients and minor fluid density variations.However,insufficient enthalpy gain and intensified pressure pulsations near the blades result in a 12%pressure drop.Peak velocity within the impeller channel surges by 23%,amplifying velocity gradients,inducing flow separation,and ultimately reducing the pressure ratio from 1.47 to 1.34.
基金financially supported by the Natural Science Foundation of China(52071065)the Fundamental Research Funds for the Central Universities(N2007007)the National Key R&D Program of China(2016YFB-0301201)。
文摘The grain size of TiAl alloy castings prepared by traditional casting process is coarse,thus showing poor mechanical properties.In this study,a new type of high performance Ti-46Al alloy tube prepared by vacuum centrifugal casting technology was introduced.This research comprehensively examined the influence of pouring time on the microstructure and mechanical performance of the castings,employing both experimental approaches and ProCast simulation methodologies.The findings indicate that prolonging the pouring time facilitates a microstructural evolution from coarse columnar grains to refined equiaxed grains.Under the condition of pouring temperature of 1,600℃,rotation speed of 800 r·min^(-1) and pouring time of 6 s,the tensile strength of Ti-46Al alloy at room temperature reaches 650 MPa,and the tensile strength at 800℃ reaches 705 MPa,which is significantly higher than that of traditional as-cast Ti-Al alloy.
文摘In this work the influence of the density of the molten metal on the emergence of the raining phenomenon in the horizontal centrifugal casting process is numerically studied. Transient 2D numerical simulations were carried out using Computational Fluid Dynamics software. Three molten metals with different density, namely aluminum, iron and lead, and three angular frequencies, namely 50, 66 and 77 rad/s were considered. It is found that the density of the molten metal significantly affects the emergence, transient or permanent, of the rain phenomenon. However, the magnitude and duration of the rain phenomenon depend on the angular frequency of the rotating mold. Likewise, since gravitational forces affect the metal according to its density, the value of the critical rotation speed of the mold is also affected.
基金supported by the National Science and Technology Major Project, China (No. J2019-V-0016-0111)the Aviation Engine and Gas Turbine Basic Science Center Project, China (No. P2022-B-V-003-001)+3 种基金the Defense Industrial Technology Development Program, China (No. JCKY2022607C002)the AECC Industry University Cooperation Project, China (No. HFZL2022CXY013)the National Natural Science Foundation of China (No. 52372396)the Key R&D Project in Shaanxi Province, China (No. 2021GXLH-01-16)。
文摘This paper aims to tackle the calculation efficiency problem raised in the cavitation-flow simulation of the aviation centrifugal pump due to the fading-away interface resulting from the dissipation of numerics used in the phase-change control equation for unstructured-grid multiphase flow,and due to the limitation of flow time-step in whole flow regimes,the control equation of vapor–liquid two-phase flow considering cavitation mass transport is established firstly,modifying the momentum equation by introducing the surface tension,and adding the artificial convective flow to the phase equation to solve the numerical dissipation problem.Secondly,in consideration of the local time step principle and based on the multi-dimensional general limiter algorithm with explicit solutions under the OpenFOAM platform,a solution method of steady-state VOF (Volume of Fluid) model considering cavitation two-phase change is constructed,and the feasibility of this method is verified by NACA hydrofoil and NASA flat plate inducer.Finally,based on the platform developed,the cavitation performance of an aviation centrifugal pump inducer is analyzed.The research results show that the error of the calculated cavitation pressure distribution for NACA hydrofoil between the simulation test and the experimental-test is less than 5%,and the maximum error of calculated cavitation number at pump head dropping for NASA high-speed flat plate inducer between the simulation test and the experimental-test is 2.1%.The cavitation area observed in the simulation test is the same as that obtained in the high-speed photography test.Based on the OpenFOAM simulation method,the position of pump head dropping of the fuel centrifugal pump can be accurately captured.The error of the calculated cavitation number at pump head dropping between the simulation test and the experimental test is about 3.7%,showing high calculation accuracy.
基金supported by the Guangdong Basic and Applied Basic Research Foundation,China(No. 2022A1515110007)the Natural Science Foundation of Guangdong Province, China (No. 2023A1515012869)the GDAS’ Project of Science and Technology Development, China (No. 2021GDASYL-20210103090)。
文摘Rapid and accurate determination of compressor characteristic maps is essential for the initial design of centrifugal compressors in aircraft power systems. The accuracy of existing methodologies, which rely on combinations of loss models, varies significantly depending on the compressor's geometry and operational range. This variance necessitates substantial experimental or Computational Fluid Dynamics(CFD) data for coefficient calibration. To address this challenge, this study presents an axisymmetric characteristic model for compressor performance assessment. This model incorporates the factors of blade angle, meridional passage area, and the radial deflection angle of meridional streamlines of the compressor. These factors are derived from fundamental aerodynamic equations encompassing mass, momentum, and energy conservation of the compressor. In contrast to conventional one-dimensional approaches, the proposed method reduces the number of loss coefficients and more effectively accounts for the impact of geometric alterations on centrifugal compressor properties. Furthermore, the model reduces dependence on experimental and CFD data. Efficacy of the model is validated using experimental data from four distinct types of centrifugal compressors. Correlation analysis reveals that the model's coefficients can be expressed as functions of the ratio of the Reynolds number to the impeller tip speed. This ratio serves as a characteristic parameter for the design and optimization of centrifugal compressors. Consequently, the proposed method offers an efficient and accurate means for the quick computation of centrifugal compressor characteristics. This is of great significance for improving the efficiency of centrifugal compressors and reducing energy consumption.
文摘Four typical theories on the formation of thermal tears:strength,liquid film,intergranular bridging,and solidifica-tion shrinkage compensation theories.From these theories,a number of criteria have been derived for predicting the formation of thermal cracks,such as the stress-based Niyama,Clyne,and RDG(Rapaz-Dreiser-Grimaud)criteria.In this paper,a mathematical model of horizontal centrifugal casting was established,and numerical simulation analysis was conducted for the centrifugal casting process of cylindrical Al-Cu alloy castings to investigate the effect of the centrifugal casting process conditions on the microstructure and hot tearing sensitivity of alloy castings by using the modified RDG hot tearing criterion.Results show that increasing the centrifugal rotation and pouring speeds can refine the microstructure of the alloy but increasing the pouring and mold preheating temperatures can lead to an increase in grain size.The grain size gradually transitions from fine grain on the outer layer to coarse grain on the inner layer.Meanwhile,combined with the modified RDG hot tearing criterion,the overall distribution of the castings’hot tearing sensitivity was analyzed.The analysis results indicate that the porosity in the middle region of the casting was large,and hot tearing defects were prone to occur.The hot tearing tendency on the inner side of the casting was greater than that on the outer side.The effects of centrifugal rotation speed,pouring temperature,and preheating temperature on the thermal sensitivity of Al-Cu alloy castings are summarized in this paper.This study revealed that the tendency of alloy hot cracking decreases with the increase of the centrifugal speed,and the maximum porosity of castings decreases first and then increases with the pouring temperature.As the preheating temperature increases,the overall maximum porosity of castings shows a decreasing trend.
基金supported by the National Natural Science Foundation of China(Grant Nos.52079058 and 52209113)the Natural Science Foundation of Jiangsu Province(Grant Nos.BK20230011 and BK20220544)+1 种基金China Postdoctoral Science Foundation(Grant No.2023M731367)Postgraduate Research&Practice Innovation Program of Jiangsu Province(Grant No.KYCX23_3698).
文摘The fluid’s viscosity significantly affects the performance of a centrifugal pump.The entropy production method and leakage are employed to analyze the performance changes under various viscosities by numerical simulation and validated by experiments.The results showed that increasing viscosity reduces both the pump head and efficiency.In addition,the optimal operating point shifts to the left.Leakage is influenced by vortex distribution in the front chamber and boundary layer thickness in wear-ring clearance,leading to an initial increase and subsequent decrease in leakage with increasing viscosity.The total entropy production Spro,Total inside the pump rises with increasing viscosity.The different mechanisms dominate under varying conditions:Turbulent dissipation dominates at low viscosity.Under high-viscosity conditions,energy loss is primarily caused by direct dissipation Spro,D and wall entropy production Spro,W.This study provides a deeper and more objective understanding of the energy characteristics of centrifugal pumps handling fluids of various viscosity,potentially aiding in optimizing pump design and improving energy conversion efficiency.
文摘The centrifugal pump is a prevalent power equipment widely used in different engineering patterns,and the impeller blade wrap angle significantly impacts its performance.A numerical investigation was conducted to analyze the influence of the blade wrap angle on flow characteristics and energy distribution of a centrifugal pump evaluated as a low specific speed with a value of 69.This study investigates six impellermodels that possess varying blade wrap angles(95°,105°,115°,125°,135°,and 145°)that were created while maintaining the same volute and other geometrical characteristics.The investigation of energy loss was conducted to evaluate the values of total and entropy generation rates(TEG,EGR).The fluid-structure interaction was considered numerically using the software tools ANSYS Fluent and ANSYSWorkbench.The elastic structural dynamic equation was used to estimate the structural response,while the shear stress transport k–ωturbulence model was utilized for the fluid domain modeling.The findings suggest that the blade wrap angle has a significant influence on the efficiency of the pump.The impeller featuring a blade wrap angle of 145°exhibits higher efficiency,with a notable increase of 3.76%relative to the original model.Variations in the blade wrap angle impact the energy loss,shaft power,and pump head.The model with a 145°angle exhibited a maximum equivalent stress of 14.8MPa and a total deformation of 0.084 mm.The results provide valuable insights into the intricate flow mechanism of the centrifugal pump,particularly when considering various blade wrap angles.
基金financially supported by the Natural Science Foundation of Ningbo,China (No.2023J053)。
文摘The microstructure and mechanical properties of as-cast Al−Cu−Li−Mg−Zn alloys fabricated by conventional gravity casting and centrifugal casting techniques combined with rapid solidification were investigated.Experimental results demonstrated that compared with the gravity casting technique,the water-cooling centrifugal casting technique significantly reduces porosity,refinesα(Al)grains and secondary phases,modifies the morphology of secondary phases,and mitigates both macro-and micro-segregation.These improvements arise from the synergistic effects of the vigorous backflow,centrifugal field,vibration and rapid solidification.Porosity and coarse plate-like Al13Fe4/Al7Cu2Fe phase result in the fracture before the gravity-cast alloy reaches the yield point.The centrifugal-cast alloy,however,exhibits an ultra-high yield strength of 292.0 MPa and a moderate elongation of 6.1%.This high yield strength is attributed to solid solution strengthening(SSS)of 225.3 MPa,and grain boundary strengthening(GBS)of 35.7 MPa.Li contributes the most to SSS with a scaling factor of 7.9 MPa·wt.%^(-1).The elongation of the centrifugal-cast alloy can be effectively enhanced by reducing the porosity and segregation behavior,refining the microstructure and changing the morphology of secondary phases.
基金supported by the“Pioneer”and“Leading Goose”R&D Program of Zhejiang(Grant No.2022C03170)Science and Technology Project of Quzhou(Grant No.2022K98)Hunan Province Key Field R&D Plan Project(Grant No.2022GK2068).
文摘Centrifugal pumps are widely used in the metallurgy,coal,and building sectors.In order to study the hydraulic characteristics of a closed impeller centrifugal pump during its shutdown in the so-called power frequency and frequency conversion modes,experiments were carried to determine the characteristic evolution of parameters such as speed,inlet and outlet pressure,head,flow rate and shaft power.A quasi-steady-state method was also used to further investigate these transient behaviors.The results show that,compared to the power frequency input,the performance parameter curves for the frequency conversion input are less volatile and smoother.The characteristic time is longer and the response to shutdown is slower.The quasi-steady-state theoretical head-flow curves match the experimental head-flow curves more closely at low flow rates when the frequency conversion input is considered.Moreover,in this case,the similarity law predicts the hydraulic performance more accurately.
文摘The appearance of flow instabilities like the blockage severity,impeller cut flaws,pitted cover plate flaws can cause to diminish the efficiency of centrifugal pump(CP),and may result in excessive vibration and noise,and their failure may lead to the system imploding.To bridge the gap of downfall in the efficiency of CP,it is crucial that a system can be created to monitor the condition of the CP and must be maintained.The present work proposes at identifying and determining the severity of various blockage levels in the inlet pipe with three different kinds of pumps using three distinct sensors.One pump works faultlessly(healthy pump),another has cuts artificially made on the impeller blade,and the third has pits artificially created on the cover plate.The inlet pipe blockage mimics pump blockage which is made more severe step by step.As the blockage gets worse and the flow slows down,recirculation starts,causing vapor bubbles to form.Utilizing a mechanical modulating valve,the inlet flow area of the pipe is partitioned into six intervals(0%,16.7%,33.3%,50%,66.6%,and 83.33%)to replicate pump blockage.This obstruction directly influences vibrations,current line signals,and fluid dynamic pressure.To gather data across a spectrum of blockage levels and operational frequencies(30 Hz,35 Hz,40 Hz,45 Hz,50 Hz,55 Hz,and 60 Hz),a combination of a pressure transducer,accelerometer,and current probes were strategically employed in this investigation.Multiple sets of statistical features were extracted from the data,and through various algorithms,the most effective combined statistical feature set was determined.In this domain,the combination of standard deviation,mean,and entropy demonstrates superior performance compared to other features.This feature set was input into an ANN model,which is developed by optimizing parameters like hidden layer count,neurons,epochs and then the results of this investigation are then compared with existing literature.It has been noted that employing combinations of multiple sets of statistical features significantly improves the accuracy in identifying obstruction levels,often achieving near-perfect accuracy for various feature sets(nearly 100%across various combinations).In comparison to other SOTA methods,this approach achieves higher accuracy,ranging from 2.41%to 15.69%across different metrics.This study presents a method to classify inlet pipe blockages into various levels,enhancing maintenance prioritization and reducing downtime and repair costs,ensuring long-term equipment health and operational efficiency.The fault prediction methodology proves highly robust across various CP operating conditions.
基金Project(51174244) supported by the National Natural Science Foundation of ChinaProject(CDJZR11130005) supported by the Fundamental Research Funds for the Central Universities,China
文摘An aluminum-based in-situ composites reinforced with Mg2Si and Si particles were produced by centrifugal casting A1-20Si-5Mg alloy. The microstructure of the composites was examined, and the effects of temperature on fracture behavior of the composite were investigated. The results show that the average fraction of primary Si and Mg2Si particles in the composites is as high as 38%, and ultimate tensile strengths （UTS） of the composites first increase then decrease with the increase of test temperature. Microstructures of broken specimens show that both the particle fracture and the interface debonding affect the fracture behavior of the composites, and the interface debonding becomes the dominant fracture mechanism with increasing test temperature. Comparative results indicate that rich particles in the composites and excellent interface strength play great roles in enhancing tensile property by preventing the movement of dislocations.
基金Project(51005053)supported by the National Science Foundation for Young Scientists of China
文摘Liquid metal filling flow process in the microscale during the centrifugal casting process was studied by means of similar physical simulation. The research was focused on derived similarity criterion. Based on the traditional flow equations, the flow equation and the Bernoulli＇s equation for liquid metal flows in micro-scale space were derived, which provides a mathematical model for numerical simulation of micro-scale flow. In the meanwhile, according to the micro-flow equation and the similarity theory, the similarity criterion for the physical simulation of the mold filling behaviors was presented under centrifugal force field, so as to achieve the visual observation and quantitative analysis of micro-flow process.
