This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The finding...This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The findings revealed that the addition of 5wt%CRCF yields optimal performance,with compressive strengths reaching approximately 1.83,12.59,and 42.81 MPa at 1,3,and 28 d,respectively.These values represented significant increases of 408.3%,10.0%,and 14.3%compared to the reference sample.The improvement was attributed to the synergistic effects of ultrafine CRCF particles acting as fillers and nucleation sites,as well as the high reactivity of silica gels,which promoted the formation of additional hydration gels.Microstructural analysis confirmed that CRCF addition refined pore structure,and enhanced the stiffness of C-S-H gels.Furthermore,CRCF served as a net CO_(2) sink,sequestering 0.268 kg CO_(2) per kilogram of CRCF and thereby reducing the carbon footprint of SSC.In addition,the feasibility of applying CRCF-modified SSC in cemented paste backfill(CPB)is highlighted,given the high cement-related carbon footprint of conventional CPB.When 5wt%CRCFmodified SSC was employed in CPB,its 3-d compressive strength attained over 70%of that of ordinary Portland cement(OPC),while the 28-d strength was comparable to that of OPC.The proposed binder thus provides a sustainable pathway for BW valorization,combining waste utilization,carbon sequestration,and improved engineering performance.展开更多
The development of metallic mineral resources generates a significant amount of solid waste,such as tailings and waste rock.Cemented tailings and waste-rock backfill(CTWB)is an effective method for managing and dispos...The development of metallic mineral resources generates a significant amount of solid waste,such as tailings and waste rock.Cemented tailings and waste-rock backfill(CTWB)is an effective method for managing and disposing of this mining waste.This study employs a macro-meso-micro testing method to investigate the effects of the waste rock grading index(WGI)and loading rate(LR)on the uniaxial compressive strength(UCS),pore structure,and micromorphology of CTWB materials.Pore structures were analyzed using scanning electron microscopy(SEM)and mercury intrusion porosimetry(MIP).The particles(pores)and cracks analysis system(PCAS)software was used to quantitatively characterize the multi-scale micropores in the SEM images.The key findings indicate that the macroscopic results(UCS)of CTWB materials correspond to the microscopic results(pore structure and micromorphology).Changes in porosity largely depend on the conditions of waste rock grading index and loading rate.The inclusion of waste rock initially increases and then decreases the UCS,while porosity first decreases and then increases,with a critical waste rock grading index of 0.6.As the loading rate increases,UCS initially rises and then falls,while porosity gradually increases.Based on MIP and SEM results,at waste rock grading index 0.6,the most probable pore diameters,total pore area(TPA),pore number(PN),maximum pore area(MPA),and area probability distribution index(APDI)are minimized,while average pore form factor(APF)and fractal dimension of pore porosity distribution(FDPD)are maximized,indicating the most compact pore structure.At a loading rate of 12.0 mm/min,the most probable pore diameters,TPA,PN,MPA,APF,and APDI reach their maximum values,while FDPD reaches its minimum value.Finally,the mechanism of CTWB materials during compression is analyzed,based on the quantitative results of UCS and porosity.The research findings play a crucial role in ensuring the successful application of CTWB materials in deep metal mines.展开更多
As underground mining advances to greater depths,cemented paste backfill(CPB)is increasingly subjected to complex thermo-mechanical loading conditions,including multiaxial stress states and elevated temperatures.This ...As underground mining advances to greater depths,cemented paste backfill(CPB)is increasingly subjected to complex thermo-mechanical loading conditions,including multiaxial stress states and elevated temperatures.This study investigates the coupled effects of field-representative vertical self-weight and horizontal rockwall closure stresses,along with in-situ temperatures,on the mechanical behavior and pore water pressure(PWP)evolution of CPB.Experiments were conducted using a novel apparatus capable of controlling multiaxial stress and temperature during curing,replicating in-situ stress paths and thermal profiles typical of deep mine environments.Results show that multiaxial stress enhances CPB strength and stiffness by promoting denser particle packing,reducing porosity,and increasing frictional resistance.Elevated temperatures independently accelerate early-age cement hydration,further improving bond strength and stiffness.When combined,multiaxial stress and elevated temperature produce a synergistic enhancement in unconfined compressive strength(UCS)and elastic modulus,as confirmed by two-way ANOVA and synergy index analysis.PWP responses were also highly sensitive to thermo-mechanical conditions.The evolution of positive and negative PWP was governed by the interplay of thermal expansion,hydration-induced desaturation,and mechanical compaction.Multiaxial stress amplified early positive PWP and delayed its dissipation,whereas elevated temperature accelerated hydration and reduced pore pressure,leading to enhanced suction at later ages.A transient“stress-induced resaturation”effect was observed under late-stage excessive horizontal stress but was mitigated by elevated temperatures.These findings provide critical insights into the coupled mechanical and hydraulic behavior of CPB under realistic field conditions and offer guidance for optimizing backfill design,binder content,and barricade stability in deep mining applications.展开更多
Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipmen...Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.展开更多
Cemented paste backfill(CPB)is a technology that achieves safe mining by filling the goaf with waste rocks,tailings,and other materials.It is an inevitable choice to deal with the development of deep and highly diffic...Cemented paste backfill(CPB)is a technology that achieves safe mining by filling the goaf with waste rocks,tailings,and other materials.It is an inevitable choice to deal with the development of deep and highly difficult mines and meet the requirements of environmental protection and safety regulations.It promotes the development of a circular economy in mines through the development of lowgrade resources and the resource utilization of waste,and extends the service life of mines.The mass concentration of solid content(abbreviated as“concentration”)is a critical parameter for CPB.However,discrepancies often arise between the on-site measurements and the pre-designed values due to factors such as groundwater inflow and segregation within the goaf,which cannot be evaluated after the solidification of CPB.This paper innovatively provides an in-situ non-destructive approach to identify the real concentration of CPB after curing for certain days using hyperspectral imaging(HSI)technology.Initially,the spectral variation patterns under different concentration conditions were investigated through hyperspectral scanning experiments on CPB samples.The results demonstrate that as the CPB concentration increases from 61wt%to 73wt%,the overall spectral reflectance gradually increases,with two distinct absorption peaks observed at 1407 and 1917 nm.Notably,the reflectance at 1407 nm exhibited a strong linear relationship with the concentration.Subsequently,the K-nearest neighbors(KNN)and support vector machine(SVM)algorithms were employed to classify and identify different concentrations.The study revealed that,with the KNN algorithm,the highest accuracy was achieved when K(number of nearest neighbors)was 1,although this resulted in overfitting.When K=3,the model displayed the optimal balance between accuracy and stability,with an accuracy of 95.03%.In the SVM algorithm,the highest accuracy of 98.24%was attained with parameters C(regularization parameter)=200 and Gamma(kernel coefficient)=10.A comparative analysis of precision,accuracy,and recall further highlighted that the SVM provided superior stability and precision for identifying CPB concentration.Thus,HSI technology offers an effective solution for the in-situ,non-destructive monitoring of CPB concentration,presenting a promising approach for optimizing and controlling CPB characteristic parameters.展开更多
High ground temperature and unloading disturbance have emerged as critical factors impacting the property of cemented gauge-fly ash backfill(CGFB).The characteristics of energy and damage in CGFB were analyzed under c...High ground temperature and unloading disturbance have emerged as critical factors impacting the property of cemented gauge-fly ash backfill(CGFB).The characteristics of energy and damage in CGFB were analyzed under conditions of high ground temperature and unloading by conducting triaxial unloading tests with different initial confining pressures on CGFB that had been cured at various temperatures.Based on dissipative energy,triaxial unloading confining pressure damage constitutive model of CGFB was constructed.It has been demonstrated that the ratio of elastic strain energy in CGFB decreases and the ratio of dissipated energy increases at the end of unloading increases under higher curing temperature.The change in the elastic energy consumption ratio curve of CGFB,which shifts from a gradual increase to a swift rise at a certain"inflection point",can be utilized as a criterion for evaluating the failure of the unloading strength of CGFB.The triaxial unloading damage constitutive model for CGFB divides the damage progression into three distinct phases:initial damage stage,accelerated damage development stage,and rapid damage growth stage.The research findings offer a theoretical foundation for evaluating the extent of damage to CGFB caused by the combined influences of elevated ground temperature and unloading.展开更多
The cemented tailings backfill(CTB)with initial defects is more prone to destabilization damage under the influence of various unfavorable factors during the mining process.In order to investigate its influence on the...The cemented tailings backfill(CTB)with initial defects is more prone to destabilization damage under the influence of various unfavorable factors during the mining process.In order to investigate its influence on the stability of underground mining engineering,this paper simulates the generation of different degrees of initial defects inside the CTB by adding different contents of air-entraining agent(AEA),investigates the acoustic emission RA/AF eigenvalues of CTB with different contents of AEA under uniaxial compression,and adopts various denoising algorithms(e.g.,moving average smoothing,median filtering,and outlier detection)to improve the accuracy of the data.The variance and autocorrelation coefficients of RA/AF parameters were analyzed in conjunction with the critical slowing down(CSD)theory.The results show that the acoustic emission RA/AF values can be used to characterize the progressive damage evolution of CTB.The denoising algorithm processed the AE signals to reduce the effects of extraneous noise and anomalous spikes.Changes in the variance curves provide clear precursor information,while abrupt changes in the autocorrelation coefficient can be used as an auxiliary localization warning signal.The phenomenon of dramatic increase in the variance and autocorrelation coefficient curves during the compression-tightening stage,which is influenced by the initial defects,can lead to false warnings.As the initial defects of the CTB increase,its instability precursor time and instability time are prolonged,the peak stress decreases,and the time difference between the CTB and the instability damage is smaller.The results provide a new method for real-time monitoring and early warning of CTB instability damage.展开更多
The good combination of mechanical and wear properties for cemented carbides is crucial.In this work,the wear behavior of functionally graded cemented carbide(FGCC)and non-graded cemented carbide(CC),with CoNiFeCr mul...The good combination of mechanical and wear properties for cemented carbides is crucial.In this work,the wear behavior of functionally graded cemented carbide(FGCC)and non-graded cemented carbide(CC),with CoNiFeCr multi-principal-element alloy(MPEA)binder,has been investigated by performing sliding wear tests and composition characterization.The results showed that compared with CC,FGCC had higher hardness,stronger fracture toughness,better wear performance,and similar TRS.FGCCs exhibited lower wear rates(3.44×10^(−7)–6.95×10^(−6)mm^(3)/(N m))and coefficients of friction(COFs)(0.27–0.39)than CCs from RT to 600℃due to mitigation of multiple risks caused by binder removal,fragmentation and pull-out of WC grains,high-temperature oxidation and softening.In the low-temperature wear stage,the MPEA binder underwent dynamic recrystallization(DRX)and twinning deformation before removing from the surface.The binder removal caused dislocation pile-ups and stacking faults(SFs)to form under high stress,resulting in fragmentation and pull-out of WC grains.The low-temperature wear was dominated by abrasive wear and adhesive wear,with a low wear rate and a high and unstable COF.In the high-temperature wear stage,initial pitting oxidation of WC grains generated many subgrain boundaries,reducing heat transfer and exacerbating oxidation,resulting in an oxide layer enriched with WO3,Mx Oy,and MWO4.High-temperature wear was dominated by oxidation wear and high-temperature softening,with a high wear rate and a low and smooth COF.The results from the present study do not only provide theoretical guidance for an understanding of the antiwear mechanism of WC-CoNiFeCr,but also a new approach for the preparation of cemented carbides with high wear resistance.展开更多
The strength of backfill body is a crucial parameter in backfilling mining,and the failure process of cemented backfill body is essentially an energy dissipation process.To investigate the effects of curing age and ce...The strength of backfill body is a crucial parameter in backfilling mining,and the failure process of cemented backfill body is essentially an energy dissipation process.To investigate the effects of curing age and cement-sand ratio on the strength and energy consumption of backfill,whole tailings were used as aggregate to prepare slurry with mass concentration of 74%,and the slurry with cement-sand ratio of 1:4,1:6,1:8 and 1:12 was poured into backfill.Uniaxial compression tests were conducted on backfill body specimens that had been cured for 7 days,14 days,28 days,and 45 days.It aims at studying the compressive strength,damage,energy storage limit,energy dissipation,and crack propagation of the fill.The results show that when the cement-sand ratio is held constant,the strength of the backfill increases with curing age.Simultaneously,when the curing age is fixed,the strength is positively correlated with the cement-sand ratio.During uniaxial compression tests,it is observed that the pre-peak energy consumption,post-peak energy consumption,total energy consumption,and unit volume strain energy of the cemented backfill body exhibit exponential relationships with both curing age and cement-sand ratio.The energy storage limit of the backfill reflects its capacity to absorb energy prior to failure,while the relationship between damage and energy consumption provides an accurate depiction of its internal failure mechanisms at different stages.In the failure process of the cemented backfill body,primary cracks accompany secondary cracks,many microcracks initiate and propagate from the stress direction,and crack propagation consumes a significant amount of energy.This study on the strength,energy storage limit,and failure of the cemented backfill body can provide valuable insights for mine safety production.展开更多
The first author proposed the concept of the cemented material dam （CMD） in 2009. This concept was aimed at building an environmentally friendly dam in a safer and more economical way for both the dam and the area d...The first author proposed the concept of the cemented material dam （CMD） in 2009. This concept was aimed at building an environmentally friendly dam in a safer and more economical way for both the dam and the area downstream. The concept covers the cemented sand, gravel, and rock dam （CSGRD）, the rockfill concrete （RFC） dam （or the cemented rockfill dam, CRD）, and the cemented soil dam （CSD）. This paper summarizes the concept and principles of the CMD based on studies and practices in projects around the world. It also introduces new developments in the CSGRD, CRD, and CSD.展开更多
Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potentia...Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potential hazard of“hard metal disease”under the exposure to cobalt dust.The changes in microstructure,corrosion rate and volumetric loss rate of the two materials were compared under electrochemical corrosion and erosion-corrosion in alkaline environment.The results demonstrates that Ti(C,N)-Mo_(2)C-Ni cermet undergoes passivation when exposed to electrochemical corrosion of NaOH solution,resulting in a significant increase in oxygen content on the corroded surface.The corrosion rate of cermet is approximately one order of magnitude lower than that of the cemented carbide.Under the erosion-corrosion of an alkaline sand-water mixture,both the cermet and cemented carbide experience a gradual increase in volumetric loss rate with prolonging the erosion time.During erosion,the rim phase in cermet is fragile,so cracks easily penetrate it while the core phase remains intact.The medium-grained cemented carbide commonly demonstrates transgranular fracture mode,while in the fine-grained cemented carbide,cracks tend to propagate along phase boundaries.The erosive wear and damage caused by sand particles play a predominant role in the erosion-corrosion process of alkaline sand-water mixtures.This process represents an accelerated destructive phenomenon influenced and intensified by the combined effects of corrosion and erosion.It is confirmed that using cermet as an alternative anti-wear material to cemented carbides is feasible under alkaline conditions,and even better.展开更多
Using cemented rockfill to replace coal pillars offers an effective solution for reducing solid waste while ensuring the safety of gob-side entries.However,achieving the balance among low cost,high waste recycling rat...Using cemented rockfill to replace coal pillars offers an effective solution for reducing solid waste while ensuring the safety of gob-side entries.However,achieving the balance among low cost,high waste recycling rates,and adequate strength remains a significant challenge for cemented rockfill.This study used a composite alkali activator to activate gangue cemented rockfill.The compressive strength,scanning electron microscopy,energy dispersive spectrometer,mercury intrusion porosimetry,X-ray diffraction,and thermogra-vimetric tests were carried out to investigate the effect of the composite alkali activator proportion on the compressive strength,micro-structure,and composition of the cemented rockfill.The calcium silicate hydrate(C–S–H)molecular model of cemented rockfill was con-structed to explore the fracture evolution of the nucleated molecular structure under tension.The results show that compressive strength initially increased and then decreased with the activator proportion,the optimal activator proportion of 1:2 resulted in a 31.25%increase in strength at 3 d.This reasonable activator proportion strengthens the pozzolanic effect of gangue,and consumes more calcium hydroxide to inhibit its agglomeration,ultimately achieving the densification of microstructure.The activator proportion inevitably substitutes calcium ions with sodium ions in the C–S–H molecular model.The 12%substitution of calcium ions increases the adhesion between silicon chain layers,which is beneficial to the interlayer stress transfer.This work proposes a method for preparing low-cost cemented rockfill from al-kali-activated gangue,which can be used for solid waste recycling and reducing cement consumption to achieve low-carbon goals.展开更多
To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,t...To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.展开更多
The mechanical behavior of cemented gangue backfill materials(CGBMs)is closely related to particle size distribution(PSD)of aggregates and properties of cementitious materials.Consequently,the true triaxial compressio...The mechanical behavior of cemented gangue backfill materials(CGBMs)is closely related to particle size distribution(PSD)of aggregates and properties of cementitious materials.Consequently,the true triaxial compression tests,CT scanning,SEM,and EDS tests were conducted on cemented gangue backfill samples(CGBSs)with various carbon nanotube concentrations(P_(CNT))that satisfied fractal theory for the PSD of aggregates.The mechanical properties,energy dissipations,and failure mechanisms of the CGBSs under true triaxial compression were systematically analyzed.The results indicate that appropriate carbon nanotubes(CNTs)effectively enhance the mechanical properties and energy dissipations of CGBSs through micropore filling and microcrack bridging,and the optimal effect appears at P_(CNT)of 0.08wt%.Taking PSD fractal dimension(D)of 2.500 as an example,compared to that of CGBS without CNT,the peak strength(σ_(p)),axial peak strain(ε_(1,p)),elastic strain energy(Ue),and dissipated energy(U_(d))increased by 12.76%,29.60%,19.05%,and90.39%,respectively.However,excessive CNTs can reduce the mechanical properties of CGBSs due to CNT agglomeration,manifesting a decrease inρ_(p),ε_(1,p),and the volumetric strain increment(Δε_(v))when P_(CNT)increases from 0.08wt%to 0.12wt%.Moreover,the addition of CNTs improved the integrity of CGBS after macroscopic failure,and crack extension in CGBSs appeared in two modes:detour and pass through the aggregates.Theσ_(p)and U_(d)firstly increase and then decrease with increasing D,and porosity shows the opposite trend.Theε_(1,p)andΔε_(v)are negatively correlated with D,and CGBS with D=2.150 has the maximum deformation parameters(ε_(1,p)=0.05079,Δε_(v)=0.01990)due to the frictional slip effect caused by coarse aggregates.With increasing D,the failure modes of CGBSs are sequentially manifested as oblique shear failure,"Y-shaped"shear failure,and conjugate shear failure.展开更多
The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing gr...The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing grain size and phase distribution.Results show that the addition of GPLs leads to significant grain refinement of WC and the more uniform distribution of WC grain size.When the content of GPLs is 0.10wt%,the average WC grain size in the cemented carbide is 0.39μm,which is 32%lower than that in WC-Co.However,the shape of WC grains is almost unaffected,while the mean free path of Co decreases.The grain refinement of WC is attributed to the homogeneous distribution of GPLs between WC/WC and WC/Co grain boundaries,which hinders the solution and precipitation process of WC in liquid phase Co,as well as the migration and growth of WC grains.Additionally,GPLs can serve as heat transfer plates in materials to improve cooling efficiency,thus inhibiting the growth of WC grain.展开更多
Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize th...Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize the resource utilization of magnesium slag(MS)and blast furnace slag(BFS),the effects of different contents of MS and BFS as partial CSs on the deformation and energy characteristics of cemented tailings backfill on different curing ages(3,7,and 28 d)were discussed.Meanwhile,the destabilization failure energy criterion of the backfill was established from the direction of energy change.The results show that the strength of all backfills increased with increasing curing age,and the strengths of the backfills exceeded 1.342 MPa on day 28.The backfill with 50%BFS+50%cement has the best performance in mechanical properties(the maximum strength can reach 6.129 MPa)and is the best choice among these CS combinations.The trend in peak strain and elastic modulus of the backfill with increasing curing age may vary depending on the CS combination.The energy index at peak stress of the backfill with BFS as a partial CS was significantly higher than that of the backfill under other CS combinations.In contrast,the enhancement of the energy index when MS was used as a partial CS was not as significant as BFS.Sharp changes in the energy consumption ratio after continuous smooth changes can be used as a criterion for destabilization and failure of the backfill.The research results can provide guidance for the application of MS and BFS as partial CSs in mine filling.展开更多
To address the dual challenges of resource utilization of mining solid waste(e.g.,coal gangue)and performance enhancement of cemented rockfill,this study systematically investigates the mechanisms of ultrasonic disper...To address the dual challenges of resource utilization of mining solid waste(e.g.,coal gangue)and performance enhancement of cemented rockfill,this study systematically investigates the mechanisms of ultrasonic dispersion time and polycarboxylate superplasti-cizer(PCE)on the properties of cellulose nanofiber(CNF)-modified cemented rockfill.A series of comparative experiments were de-signed with varying ultrasonic dispersion times(0-60 min)and PCE dosages(0.1wt%-0.4wt%).Through mechanical testing,hydration product analysis,and microstructural characterization,the study revealed the advantages of PCE in promoting CNF dispersion to enhance the engineering applicability of cemented rockfill.The results demonstrate that:(1)Ultrasonic dispersion for 30 min increases the com-pressive strength by 37.7%compared to the untreated group;however,excessive ultrasonication(60 min)induces hydrolysis of CNF,re-leasing reducing sugars that retard hydration.(2)PCE facilitates CNF dispersion,achieving a 29.1%increase in compressive strength at a dosage of 0.4wt%,while simultaneously improving hydration products and microstructural development.(3)While ultrasonic dispersion yields slightly higher strength improvements,PCE demonstrates superior cost-effectiveness and operational convenience,rendering it more viable for industrial adoption.This study provides a theoretical foundation for the nano-enhanced modification of cemented rockfill,offering new insights into the recycling of solid waste and the development of high-performance materials.展开更多
With the growing demand for sustainable development in the mining industry,cemented paste backfill(CPB)materials,primarily composed of tailings,play a crucial role in mine backfilling and underground support systems.T...With the growing demand for sustainable development in the mining industry,cemented paste backfill(CPB)materials,primarily composed of tailings,play a crucial role in mine backfilling and underground support systems.To enhance the mechanical properties of CPB materials,fiber reinforcement technology has gradually gained attention,though challenges remain in predicting its performance.This study develops a hybrid model based on the adaptive equilibrium optimizer(adap-EO)-enhanced XGBoost method for accurately predicting the uniaxial compressive strength of fiber-reinforced CPB.Through systematic comparison with various other machine learning methods,results demonstrate that the proposed hybridmodel exhibits excellent predictive performance on the test set,achieving a coefficient of determination(R^(2))of 0.9675,root mean square error(RMSE)of 0.6084,and mean absolute error(MAE)of 0.4620.Input importance analysis reveals that cement-tailings ratio,curing time,and concentration are the three most critical factors affectingmaterial strength,with cement-tailings ratio showing a positive correlation with strength,concentrations above 70% significantly improvingmaterial strength,and curing periods beyond 28 days being essential for strength development.Fiber parameters contribute secondarily but notably to material strength,with fiber length exhibiting an optimal range of approximately 12 mm.This study not only provides a high-precision strength prediction model but also reveals the inherent correlations between various parameters and material performance,offering scientific basis for mixture optimization and engineering applications of fiber-reinforced CPB materials.展开更多
Tungsten carbide-based(WC-based)cemented carbides are widely recognized as high-performance tool materials.Traditionally,single metals such as cobalt(Co)or nickel(Ni)serve as the binder phase,providing toughness and s...Tungsten carbide-based(WC-based)cemented carbides are widely recognized as high-performance tool materials.Traditionally,single metals such as cobalt(Co)or nickel(Ni)serve as the binder phase,providing toughness and structural integrity.Replacing this phase with high-entropy alloys(HEAs)offers a promising approach to enhancing mechanical properties and addressing sustainability challenges.However,the complex multi-element composition of HEAs complicates conventional experimental design,making it difficult to explore the vast compositional space efficiently.Traditional trial-and-error methods are time-consuming,resource-intensive,and often ineffective in identifying optimal compositions.In contrast,artificial intelligence(AI)-driven approaches enable rapid screening and optimization of alloy compositions,significantly improving predictive accuracy and interpretability.Feature selection techniques were employed to identify key alloying elements influencing hardness,toughness,and wear resistance.To enhance model interpretability,explainable artificial intelligence(XAI)techniques—SHapley Additive exPlanations(SHAP)and Local Interpretable Model-agnostic Explanations(LIME)—were applied to quantify the contributions of individual elements and uncover complex elemental interactions.Furthermore,a high-throughput machine learning(ML)–driven screening approach was implemented to optimize the binder phase composition,facilitating the discovery of HEAs with superiormechanical properties.Experimental validation demonstrated strong agreement between model predictions and measured performance,confirming the reliability of the ML framework.This study underscores the potential of integrating ML and XAI for data-driven materials design,providing a novel strategy for optimizing high-entropy cemented carbides.展开更多
This research examines the impact of sulphate on pore water pressure(PWP)development in cement paste backfill(CPB)containing polycarboxylate ether(PES)superplasticizers under thermal-hydraulic-mechanical-chemical(THMC...This research examines the impact of sulphate on pore water pressure(PWP)development in cement paste backfill(CPB)containing polycarboxylate ether(PES)superplasticizers under thermal-hydraulic-mechanical-chemical(THMC)conditions that imitate actual field curing scenarios.PWP in CPB-PES,with and without sulphate,was assessed under non-isothermal field curing temperatures,varied drainage conditions,and curing stresses using a specially experimental setup.Key findings indicate that PWP behavior in CPB with PES under field conditions diverges markedly from standard laboratory conditions due to the significant effects of field curing temperatures,drainage conditions,and backfill self-weight.The study establishes that high sulphate ion concentrations notably increase initial PWP and slow its dissipation by interfering with the cement hydration process.This interference delays hydration,reduces pore water consumption,and lowers capillary pressure.Moreover,the results show that THMC conditions,especially non-isothermal field temperatures and varied drainage scenarios,considerably accelerate cement hydration compared to standard laboratory conditions,resulting in a more rapid decrease in PWP.Furthermore,improved drainage under THMC conditions mitigates the adverse effects of sulphates by facilitating sulphate ion removal,thus supporting more efficient cement hydration and CPB self-desiccation.The insights gained from this research are essential for understanding PWP behavior in sulphate-bearing CPB-PES in the field,developing predictive THMC models for backfill performance assessment,and enhancing the safety and effectiveness of mining backfills.展开更多
基金supports from the National Natural Science Foundation of China(No.52304148)the Youth Project of Shanxi Basic Research Program(No.202203021212262).
文摘This study investigates the performance enhancement of super-sulfated cement(SSC)derived from arsenic-containing bio-oxidation waste(BW)through the incorporation of carbonated recycled concrete fines(CRCF).The findings revealed that the addition of 5wt%CRCF yields optimal performance,with compressive strengths reaching approximately 1.83,12.59,and 42.81 MPa at 1,3,and 28 d,respectively.These values represented significant increases of 408.3%,10.0%,and 14.3%compared to the reference sample.The improvement was attributed to the synergistic effects of ultrafine CRCF particles acting as fillers and nucleation sites,as well as the high reactivity of silica gels,which promoted the formation of additional hydration gels.Microstructural analysis confirmed that CRCF addition refined pore structure,and enhanced the stiffness of C-S-H gels.Furthermore,CRCF served as a net CO_(2) sink,sequestering 0.268 kg CO_(2) per kilogram of CRCF and thereby reducing the carbon footprint of SSC.In addition,the feasibility of applying CRCF-modified SSC in cemented paste backfill(CPB)is highlighted,given the high cement-related carbon footprint of conventional CPB.When 5wt%CRCFmodified SSC was employed in CPB,its 3-d compressive strength attained over 70%of that of ordinary Portland cement(OPC),while the 28-d strength was comparable to that of OPC.The proposed binder thus provides a sustainable pathway for BW valorization,combining waste utilization,carbon sequestration,and improved engineering performance.
基金Project(2022YFC2904103)supported by the National Key Research and Development Program of ChinaProjects(52374112,52274108)supported by the National Natural Science Foundation of China+1 种基金Projects(BX20220036,BX20230041)supported by the Postdoctoral Innovation Talents Support Program,ChinaProject(2232080)supported by the Beijing Natural Science Foundation,China。
文摘The development of metallic mineral resources generates a significant amount of solid waste,such as tailings and waste rock.Cemented tailings and waste-rock backfill(CTWB)is an effective method for managing and disposing of this mining waste.This study employs a macro-meso-micro testing method to investigate the effects of the waste rock grading index(WGI)and loading rate(LR)on the uniaxial compressive strength(UCS),pore structure,and micromorphology of CTWB materials.Pore structures were analyzed using scanning electron microscopy(SEM)and mercury intrusion porosimetry(MIP).The particles(pores)and cracks analysis system(PCAS)software was used to quantitatively characterize the multi-scale micropores in the SEM images.The key findings indicate that the macroscopic results(UCS)of CTWB materials correspond to the microscopic results(pore structure and micromorphology).Changes in porosity largely depend on the conditions of waste rock grading index and loading rate.The inclusion of waste rock initially increases and then decreases the UCS,while porosity first decreases and then increases,with a critical waste rock grading index of 0.6.As the loading rate increases,UCS initially rises and then falls,while porosity gradually increases.Based on MIP and SEM results,at waste rock grading index 0.6,the most probable pore diameters,total pore area(TPA),pore number(PN),maximum pore area(MPA),and area probability distribution index(APDI)are minimized,while average pore form factor(APF)and fractal dimension of pore porosity distribution(FDPD)are maximized,indicating the most compact pore structure.At a loading rate of 12.0 mm/min,the most probable pore diameters,TPA,PN,MPA,APF,and APDI reach their maximum values,while FDPD reaches its minimum value.Finally,the mechanism of CTWB materials during compression is analyzed,based on the quantitative results of UCS and porosity.The research findings play a crucial role in ensuring the successful application of CTWB materials in deep metal mines.
基金the University of Ottawa, the China Scholarship Council and the Natural Sciences and Engineering Research Council of Canada (NSERC) for their financial support.
文摘As underground mining advances to greater depths,cemented paste backfill(CPB)is increasingly subjected to complex thermo-mechanical loading conditions,including multiaxial stress states and elevated temperatures.This study investigates the coupled effects of field-representative vertical self-weight and horizontal rockwall closure stresses,along with in-situ temperatures,on the mechanical behavior and pore water pressure(PWP)evolution of CPB.Experiments were conducted using a novel apparatus capable of controlling multiaxial stress and temperature during curing,replicating in-situ stress paths and thermal profiles typical of deep mine environments.Results show that multiaxial stress enhances CPB strength and stiffness by promoting denser particle packing,reducing porosity,and increasing frictional resistance.Elevated temperatures independently accelerate early-age cement hydration,further improving bond strength and stiffness.When combined,multiaxial stress and elevated temperature produce a synergistic enhancement in unconfined compressive strength(UCS)and elastic modulus,as confirmed by two-way ANOVA and synergy index analysis.PWP responses were also highly sensitive to thermo-mechanical conditions.The evolution of positive and negative PWP was governed by the interplay of thermal expansion,hydration-induced desaturation,and mechanical compaction.Multiaxial stress amplified early positive PWP and delayed its dissipation,whereas elevated temperature accelerated hydration and reduced pore pressure,leading to enhanced suction at later ages.A transient“stress-induced resaturation”effect was observed under late-stage excessive horizontal stress but was mitigated by elevated temperatures.These findings provide critical insights into the coupled mechanical and hydraulic behavior of CPB under realistic field conditions and offer guidance for optimizing backfill design,binder content,and barricade stability in deep mining applications.
基金supported by Major Science and Technology Projects in Fujian Province,China(No.2023HZ021005)State Key Laboratory of Powder Metallurgy,Central South University,ChinaFujian Key Laboratory of Rare-earth Functional Materials,China。
文摘Additive manufacturing(AM)technology has emerged as a viable solution for manufacturing complexshaped WC−Co cemented carbide products,thereby expanding their applications in industries such as resource mining,equipment manufacturing,and electronic information.This review provides a comprehensive summary of the progress of AM technology in WC−Co cemented carbides.The fundamental principles and classification of AM techniques are introduced,followed by a categorization and evaluation of the AM techniques for WC−Co cemented carbides.These techniques are classified as either direct AM technology(DAM)or indirect AM technology(IDAM),depending on their inclusion of post-processes like de-binding and sintering.Through an analysis of microstructure features,the most suitable AM route for WC−Co cemented carbide products with controllable microstructure is identified as the indirect AM technology,such as binder jet printing(BJP),which integrates AM with conventional powder metallurgy.
基金funded by the National Natural Science Foundation of China(Nos.52474165 and 52522404)。
文摘Cemented paste backfill(CPB)is a technology that achieves safe mining by filling the goaf with waste rocks,tailings,and other materials.It is an inevitable choice to deal with the development of deep and highly difficult mines and meet the requirements of environmental protection and safety regulations.It promotes the development of a circular economy in mines through the development of lowgrade resources and the resource utilization of waste,and extends the service life of mines.The mass concentration of solid content(abbreviated as“concentration”)is a critical parameter for CPB.However,discrepancies often arise between the on-site measurements and the pre-designed values due to factors such as groundwater inflow and segregation within the goaf,which cannot be evaluated after the solidification of CPB.This paper innovatively provides an in-situ non-destructive approach to identify the real concentration of CPB after curing for certain days using hyperspectral imaging(HSI)technology.Initially,the spectral variation patterns under different concentration conditions were investigated through hyperspectral scanning experiments on CPB samples.The results demonstrate that as the CPB concentration increases from 61wt%to 73wt%,the overall spectral reflectance gradually increases,with two distinct absorption peaks observed at 1407 and 1917 nm.Notably,the reflectance at 1407 nm exhibited a strong linear relationship with the concentration.Subsequently,the K-nearest neighbors(KNN)and support vector machine(SVM)algorithms were employed to classify and identify different concentrations.The study revealed that,with the KNN algorithm,the highest accuracy was achieved when K(number of nearest neighbors)was 1,although this resulted in overfitting.When K=3,the model displayed the optimal balance between accuracy and stability,with an accuracy of 95.03%.In the SVM algorithm,the highest accuracy of 98.24%was attained with parameters C(regularization parameter)=200 and Gamma(kernel coefficient)=10.A comparative analysis of precision,accuracy,and recall further highlighted that the SVM provided superior stability and precision for identifying CPB concentration.Thus,HSI technology offers an effective solution for the in-situ,non-destructive monitoring of CPB concentration,presenting a promising approach for optimizing and controlling CPB characteristic parameters.
基金Project(2024YFC2911000)supported by the National Key Research and Development Program Young Scientist Project,ChinaProject(2022HWYQ-078)supported by the Natural Science Foundation of Shandong Province of China+1 种基金Project(tsqn202103074)supported by the"Taishan Scholars Young Expert Program"of Shandong Province,ChinaProject(2023GX051)supported by the Tai'an Science and Technology Innovation Development Project(Policy Guidance),China。
文摘High ground temperature and unloading disturbance have emerged as critical factors impacting the property of cemented gauge-fly ash backfill(CGFB).The characteristics of energy and damage in CGFB were analyzed under conditions of high ground temperature and unloading by conducting triaxial unloading tests with different initial confining pressures on CGFB that had been cured at various temperatures.Based on dissipative energy,triaxial unloading confining pressure damage constitutive model of CGFB was constructed.It has been demonstrated that the ratio of elastic strain energy in CGFB decreases and the ratio of dissipated energy increases at the end of unloading increases under higher curing temperature.The change in the elastic energy consumption ratio curve of CGFB,which shifts from a gradual increase to a swift rise at a certain"inflection point",can be utilized as a criterion for evaluating the failure of the unloading strength of CGFB.The triaxial unloading damage constitutive model for CGFB divides the damage progression into three distinct phases:initial damage stage,accelerated damage development stage,and rapid damage growth stage.The research findings offer a theoretical foundation for evaluating the extent of damage to CGFB caused by the combined influences of elevated ground temperature and unloading.
基金Projects(52374138,51764013)supported by the National Natural Science Foundation of ChinaProject(20204BCJ22005)supported by the Training Plan for Academic and Technical Leaders of Major Disciplines of Jiangxi Province,China+1 种基金Project(2019M652277)supported by the China Postdoctoral Science FoundationProject(20192ACBL21014)supported by the Natural Science Youth Foundation Key Projects of Jiangxi Province,China。
文摘The cemented tailings backfill(CTB)with initial defects is more prone to destabilization damage under the influence of various unfavorable factors during the mining process.In order to investigate its influence on the stability of underground mining engineering,this paper simulates the generation of different degrees of initial defects inside the CTB by adding different contents of air-entraining agent(AEA),investigates the acoustic emission RA/AF eigenvalues of CTB with different contents of AEA under uniaxial compression,and adopts various denoising algorithms(e.g.,moving average smoothing,median filtering,and outlier detection)to improve the accuracy of the data.The variance and autocorrelation coefficients of RA/AF parameters were analyzed in conjunction with the critical slowing down(CSD)theory.The results show that the acoustic emission RA/AF values can be used to characterize the progressive damage evolution of CTB.The denoising algorithm processed the AE signals to reduce the effects of extraneous noise and anomalous spikes.Changes in the variance curves provide clear precursor information,while abrupt changes in the autocorrelation coefficient can be used as an auxiliary localization warning signal.The phenomenon of dramatic increase in the variance and autocorrelation coefficient curves during the compression-tightening stage,which is influenced by the initial defects,can lead to false warnings.As the initial defects of the CTB increase,its instability precursor time and instability time are prolonged,the peak stress decreases,and the time difference between the CTB and the instability damage is smaller.The results provide a new method for real-time monitoring and early warning of CTB instability damage.
基金financially supported by the National Key Research and Development Program of China(No.2021YFB3701800)Special funding support for the Yuelu Mountain National University Science and Technology City“Ranking the Top of the List”Research Project:(Tunnel Boring Machine High-performance Long-life Cutting Tools)the State Key Laboratory of Powder Metallurgy,Central South University,Changsha,China.
文摘The good combination of mechanical and wear properties for cemented carbides is crucial.In this work,the wear behavior of functionally graded cemented carbide(FGCC)and non-graded cemented carbide(CC),with CoNiFeCr multi-principal-element alloy(MPEA)binder,has been investigated by performing sliding wear tests and composition characterization.The results showed that compared with CC,FGCC had higher hardness,stronger fracture toughness,better wear performance,and similar TRS.FGCCs exhibited lower wear rates(3.44×10^(−7)–6.95×10^(−6)mm^(3)/(N m))and coefficients of friction(COFs)(0.27–0.39)than CCs from RT to 600℃due to mitigation of multiple risks caused by binder removal,fragmentation and pull-out of WC grains,high-temperature oxidation and softening.In the low-temperature wear stage,the MPEA binder underwent dynamic recrystallization(DRX)and twinning deformation before removing from the surface.The binder removal caused dislocation pile-ups and stacking faults(SFs)to form under high stress,resulting in fragmentation and pull-out of WC grains.The low-temperature wear was dominated by abrasive wear and adhesive wear,with a low wear rate and a high and unstable COF.In the high-temperature wear stage,initial pitting oxidation of WC grains generated many subgrain boundaries,reducing heat transfer and exacerbating oxidation,resulting in an oxide layer enriched with WO3,Mx Oy,and MWO4.High-temperature wear was dominated by oxidation wear and high-temperature softening,with a high wear rate and a low and smooth COF.The results from the present study do not only provide theoretical guidance for an understanding of the antiwear mechanism of WC-CoNiFeCr,but also a new approach for the preparation of cemented carbides with high wear resistance.
基金funded by the National Natural Science Foundation of China(52474131)the National Natural Science Foundation of China(42467022)+1 种基金the Yunnan Major Scientific and Technological Projects(Grant No.202202AG050014)the Yunnan Fundamental Research Projects(NO.202101BE070001-038,202201AT070146).
文摘The strength of backfill body is a crucial parameter in backfilling mining,and the failure process of cemented backfill body is essentially an energy dissipation process.To investigate the effects of curing age and cement-sand ratio on the strength and energy consumption of backfill,whole tailings were used as aggregate to prepare slurry with mass concentration of 74%,and the slurry with cement-sand ratio of 1:4,1:6,1:8 and 1:12 was poured into backfill.Uniaxial compression tests were conducted on backfill body specimens that had been cured for 7 days,14 days,28 days,and 45 days.It aims at studying the compressive strength,damage,energy storage limit,energy dissipation,and crack propagation of the fill.The results show that when the cement-sand ratio is held constant,the strength of the backfill increases with curing age.Simultaneously,when the curing age is fixed,the strength is positively correlated with the cement-sand ratio.During uniaxial compression tests,it is observed that the pre-peak energy consumption,post-peak energy consumption,total energy consumption,and unit volume strain energy of the cemented backfill body exhibit exponential relationships with both curing age and cement-sand ratio.The energy storage limit of the backfill reflects its capacity to absorb energy prior to failure,while the relationship between damage and energy consumption provides an accurate depiction of its internal failure mechanisms at different stages.In the failure process of the cemented backfill body,primary cracks accompany secondary cracks,many microcracks initiate and propagate from the stress direction,and crack propagation consumes a significant amount of energy.This study on the strength,energy storage limit,and failure of the cemented backfill body can provide valuable insights for mine safety production.
文摘The first author proposed the concept of the cemented material dam （CMD） in 2009. This concept was aimed at building an environmentally friendly dam in a safer and more economical way for both the dam and the area downstream. The concept covers the cemented sand, gravel, and rock dam （CSGRD）, the rockfill concrete （RFC） dam （or the cemented rockfill dam, CRD）, and the cemented soil dam （CSD）. This paper summarizes the concept and principles of the CMD based on studies and practices in projects around the world. It also introduces new developments in the CSGRD, CRD, and CSD.
基金Chongqing Light Alloy Materials and Processing Engineering Technology Research Center Open Fund Project(GCZX201903)Yunnan Province Major Science and Technology Special Project Plan(202302AA310038)Sichuan University-Suining Municipal-University Cooperation Project(2023CDSN-12)。
文摘Ti(C,N)-Mo_(2)C-Ni cermet as alternative materials was explored for use in alkaline conditions,replacing the WC-Co cemented carbides,since Co is classified as a potentially carcinogenic substance and there is potential hazard of“hard metal disease”under the exposure to cobalt dust.The changes in microstructure,corrosion rate and volumetric loss rate of the two materials were compared under electrochemical corrosion and erosion-corrosion in alkaline environment.The results demonstrates that Ti(C,N)-Mo_(2)C-Ni cermet undergoes passivation when exposed to electrochemical corrosion of NaOH solution,resulting in a significant increase in oxygen content on the corroded surface.The corrosion rate of cermet is approximately one order of magnitude lower than that of the cemented carbide.Under the erosion-corrosion of an alkaline sand-water mixture,both the cermet and cemented carbide experience a gradual increase in volumetric loss rate with prolonging the erosion time.During erosion,the rim phase in cermet is fragile,so cracks easily penetrate it while the core phase remains intact.The medium-grained cemented carbide commonly demonstrates transgranular fracture mode,while in the fine-grained cemented carbide,cracks tend to propagate along phase boundaries.The erosive wear and damage caused by sand particles play a predominant role in the erosion-corrosion process of alkaline sand-water mixtures.This process represents an accelerated destructive phenomenon influenced and intensified by the combined effects of corrosion and erosion.It is confirmed that using cermet as an alternative anti-wear material to cemented carbides is feasible under alkaline conditions,and even better.
基金supported by the Key Research and Development Special Tasks of Xinjiang,China (No.2022B01051-2)the National Natural Science Foundation of China (Nos.U23B2091,42372328,and 52478253)+1 种基金the Natural Science Foundation of Jiangsu Province,China (No.BK20240209)the Science and Technology Program Special Fund of Jiangsu Province (Frontier Leading Technology Basic Research) Major projects,China (No.BK 20222004)
文摘Using cemented rockfill to replace coal pillars offers an effective solution for reducing solid waste while ensuring the safety of gob-side entries.However,achieving the balance among low cost,high waste recycling rates,and adequate strength remains a significant challenge for cemented rockfill.This study used a composite alkali activator to activate gangue cemented rockfill.The compressive strength,scanning electron microscopy,energy dispersive spectrometer,mercury intrusion porosimetry,X-ray diffraction,and thermogra-vimetric tests were carried out to investigate the effect of the composite alkali activator proportion on the compressive strength,micro-structure,and composition of the cemented rockfill.The calcium silicate hydrate(C–S–H)molecular model of cemented rockfill was con-structed to explore the fracture evolution of the nucleated molecular structure under tension.The results show that compressive strength initially increased and then decreased with the activator proportion,the optimal activator proportion of 1:2 resulted in a 31.25%increase in strength at 3 d.This reasonable activator proportion strengthens the pozzolanic effect of gangue,and consumes more calcium hydroxide to inhibit its agglomeration,ultimately achieving the densification of microstructure.The activator proportion inevitably substitutes calcium ions with sodium ions in the C–S–H molecular model.The 12%substitution of calcium ions increases the adhesion between silicon chain layers,which is beneficial to the interlayer stress transfer.This work proposes a method for preparing low-cost cemented rockfill from al-kali-activated gangue,which can be used for solid waste recycling and reducing cement consumption to achieve low-carbon goals.
基金supported by the Key Project of Chinese Academy of Engineering(No.2019-XZ-11)the General Project of Chinese Academy of Engineering(No.2023-XY-18)+1 种基金the Open Fund of National Joint Engineering Research Center for Abrasion Control and Molding of Metal Materials of China(No.HKDNM201907)the Independent Project of State Key Laboratory of Powder Metallurgy,China。
文摘To tackle the common issue of green defects in material extrusion(MEX)additive manufacturing(AM)cemented carbides,warm isostatic pressing(WIP)was introduced to eliminate defects of MEX WC-9Co cemented carbide greens,thereby improving both microstructure uniformity and mechanical properties of sintered bodies.The results indicate that WIP reduces defects in MEX greens,thus decreasing the dimensions and numbers of defects,modifying shapes of pores within sintered bodies,while preserving surface quality and shape characteristics.Compared with WC-9Co prepared via MEX followed by debinding and sintering(DS),the hardness of WC-9Co prepared using MEX-WIP-DS does not change significantly,ranging HV_(30)1494-1508,the transverse rupture strength increases by up to 49.3%,reaching 2998-3514 MPa,and the fracture toughness remains high,ranging 14.8-17.0 MPa·m^(1/2).The mechanical properties surpass comparable cemented carbides fabricated through other AM methods and are comparable to those produced by powder metallurgy.The integration of green WIP into MEX-DS broadens the MEX processing window,and improves the overall mechanical properties of MEX AM WC-Co cemented carbides.
基金financially supported by the National Natural Science Foundation of China(Nos.52174092,51904290,and 52374147)the Natural Science Foundation of Jiangsu Province,China(No.BK20220157)+2 种基金the Fundamental Research Funds for the Central Universities,China(No.2022YCPY0202)the National Key Research and Development Program of China(No.2023YFC3804204)the Major Program of Xinjiang Uygur Autonomous Region S cience and Technology(No.2023A01002)。
文摘The mechanical behavior of cemented gangue backfill materials(CGBMs)is closely related to particle size distribution(PSD)of aggregates and properties of cementitious materials.Consequently,the true triaxial compression tests,CT scanning,SEM,and EDS tests were conducted on cemented gangue backfill samples(CGBSs)with various carbon nanotube concentrations(P_(CNT))that satisfied fractal theory for the PSD of aggregates.The mechanical properties,energy dissipations,and failure mechanisms of the CGBSs under true triaxial compression were systematically analyzed.The results indicate that appropriate carbon nanotubes(CNTs)effectively enhance the mechanical properties and energy dissipations of CGBSs through micropore filling and microcrack bridging,and the optimal effect appears at P_(CNT)of 0.08wt%.Taking PSD fractal dimension(D)of 2.500 as an example,compared to that of CGBS without CNT,the peak strength(σ_(p)),axial peak strain(ε_(1,p)),elastic strain energy(Ue),and dissipated energy(U_(d))increased by 12.76%,29.60%,19.05%,and90.39%,respectively.However,excessive CNTs can reduce the mechanical properties of CGBSs due to CNT agglomeration,manifesting a decrease inρ_(p),ε_(1,p),and the volumetric strain increment(Δε_(v))when P_(CNT)increases from 0.08wt%to 0.12wt%.Moreover,the addition of CNTs improved the integrity of CGBS after macroscopic failure,and crack extension in CGBSs appeared in two modes:detour and pass through the aggregates.Theσ_(p)and U_(d)firstly increase and then decrease with increasing D,and porosity shows the opposite trend.Theε_(1,p)andΔε_(v)are negatively correlated with D,and CGBS with D=2.150 has the maximum deformation parameters(ε_(1,p)=0.05079,Δε_(v)=0.01990)due to the frictional slip effect caused by coarse aggregates.With increasing D,the failure modes of CGBSs are sequentially manifested as oblique shear failure,"Y-shaped"shear failure,and conjugate shear failure.
基金National Natural Science Foundation of China(51572224)Guangdong Young Creative Talents(2023KQNCX039)+2 种基金Guangdong Basic and Applied Basic Research Foundation(2023A1515110551)Innovative Team in Higher Educational Institutions of Guangdong Province(2020KCXTD039)2023 Lingnan Normal College Students Innovation and Entrepreneurship Training Program(1742)。
文摘The influence of graphene platelets(GPLs)on the WC grain size of WC-Co-GPLs cemented carbide prepared by low-pressure sintering was investigated.The role of GPLs in refining WC grains was explored by characterizing grain size and phase distribution.Results show that the addition of GPLs leads to significant grain refinement of WC and the more uniform distribution of WC grain size.When the content of GPLs is 0.10wt%,the average WC grain size in the cemented carbide is 0.39μm,which is 32%lower than that in WC-Co.However,the shape of WC grains is almost unaffected,while the mean free path of Co decreases.The grain refinement of WC is attributed to the homogeneous distribution of GPLs between WC/WC and WC/Co grain boundaries,which hinders the solution and precipitation process of WC in liquid phase Co,as well as the migration and growth of WC grains.Additionally,GPLs can serve as heat transfer plates in materials to improve cooling efficiency,thus inhibiting the growth of WC grain.
基金Projects(52274108,U2341265)supported by the National Natural Science Foundation of ChinaProject(2022YFC2904103)supported by the National Key Research and Development Program of China。
文摘Utilizing mine solid waste as a partial cement substitute(CS)to develop new cementitious materials is a significant technological innovation that will decrease the expenses associated with filling mining.To realize the resource utilization of magnesium slag(MS)and blast furnace slag(BFS),the effects of different contents of MS and BFS as partial CSs on the deformation and energy characteristics of cemented tailings backfill on different curing ages(3,7,and 28 d)were discussed.Meanwhile,the destabilization failure energy criterion of the backfill was established from the direction of energy change.The results show that the strength of all backfills increased with increasing curing age,and the strengths of the backfills exceeded 1.342 MPa on day 28.The backfill with 50%BFS+50%cement has the best performance in mechanical properties(the maximum strength can reach 6.129 MPa)and is the best choice among these CS combinations.The trend in peak strain and elastic modulus of the backfill with increasing curing age may vary depending on the CS combination.The energy index at peak stress of the backfill with BFS as a partial CS was significantly higher than that of the backfill under other CS combinations.In contrast,the enhancement of the energy index when MS was used as a partial CS was not as significant as BFS.Sharp changes in the energy consumption ratio after continuous smooth changes can be used as a criterion for destabilization and failure of the backfill.The research results can provide guidance for the application of MS and BFS as partial CSs in mine filling.
基金support from the National Natural Science Foundation of China(Nos.42372328,U23B2091,52478253,and 52374147)Natural Science Foundation of Jiangsu Province,China(No.BK20240209).
文摘To address the dual challenges of resource utilization of mining solid waste(e.g.,coal gangue)and performance enhancement of cemented rockfill,this study systematically investigates the mechanisms of ultrasonic dispersion time and polycarboxylate superplasti-cizer(PCE)on the properties of cellulose nanofiber(CNF)-modified cemented rockfill.A series of comparative experiments were de-signed with varying ultrasonic dispersion times(0-60 min)and PCE dosages(0.1wt%-0.4wt%).Through mechanical testing,hydration product analysis,and microstructural characterization,the study revealed the advantages of PCE in promoting CNF dispersion to enhance the engineering applicability of cemented rockfill.The results demonstrate that:(1)Ultrasonic dispersion for 30 min increases the com-pressive strength by 37.7%compared to the untreated group;however,excessive ultrasonication(60 min)induces hydrolysis of CNF,re-leasing reducing sugars that retard hydration.(2)PCE facilitates CNF dispersion,achieving a 29.1%increase in compressive strength at a dosage of 0.4wt%,while simultaneously improving hydration products and microstructural development.(3)While ultrasonic dispersion yields slightly higher strength improvements,PCE demonstrates superior cost-effectiveness and operational convenience,rendering it more viable for industrial adoption.This study provides a theoretical foundation for the nano-enhanced modification of cemented rockfill,offering new insights into the recycling of solid waste and the development of high-performance materials.
基金funded by the National Natural Science Foundation of China(Grant 42177164)the Distinguished Youth Science Foundation of Hunan Province of China(2022JJ10073)supported by China Scholarship Council with the grant number of 202006370006.
文摘With the growing demand for sustainable development in the mining industry,cemented paste backfill(CPB)materials,primarily composed of tailings,play a crucial role in mine backfilling and underground support systems.To enhance the mechanical properties of CPB materials,fiber reinforcement technology has gradually gained attention,though challenges remain in predicting its performance.This study develops a hybrid model based on the adaptive equilibrium optimizer(adap-EO)-enhanced XGBoost method for accurately predicting the uniaxial compressive strength of fiber-reinforced CPB.Through systematic comparison with various other machine learning methods,results demonstrate that the proposed hybridmodel exhibits excellent predictive performance on the test set,achieving a coefficient of determination(R^(2))of 0.9675,root mean square error(RMSE)of 0.6084,and mean absolute error(MAE)of 0.4620.Input importance analysis reveals that cement-tailings ratio,curing time,and concentration are the three most critical factors affectingmaterial strength,with cement-tailings ratio showing a positive correlation with strength,concentrations above 70% significantly improvingmaterial strength,and curing periods beyond 28 days being essential for strength development.Fiber parameters contribute secondarily but notably to material strength,with fiber length exhibiting an optimal range of approximately 12 mm.This study not only provides a high-precision strength prediction model but also reveals the inherent correlations between various parameters and material performance,offering scientific basis for mixture optimization and engineering applications of fiber-reinforced CPB materials.
文摘Tungsten carbide-based(WC-based)cemented carbides are widely recognized as high-performance tool materials.Traditionally,single metals such as cobalt(Co)or nickel(Ni)serve as the binder phase,providing toughness and structural integrity.Replacing this phase with high-entropy alloys(HEAs)offers a promising approach to enhancing mechanical properties and addressing sustainability challenges.However,the complex multi-element composition of HEAs complicates conventional experimental design,making it difficult to explore the vast compositional space efficiently.Traditional trial-and-error methods are time-consuming,resource-intensive,and often ineffective in identifying optimal compositions.In contrast,artificial intelligence(AI)-driven approaches enable rapid screening and optimization of alloy compositions,significantly improving predictive accuracy and interpretability.Feature selection techniques were employed to identify key alloying elements influencing hardness,toughness,and wear resistance.To enhance model interpretability,explainable artificial intelligence(XAI)techniques—SHapley Additive exPlanations(SHAP)and Local Interpretable Model-agnostic Explanations(LIME)—were applied to quantify the contributions of individual elements and uncover complex elemental interactions.Furthermore,a high-throughput machine learning(ML)–driven screening approach was implemented to optimize the binder phase composition,facilitating the discovery of HEAs with superiormechanical properties.Experimental validation demonstrated strong agreement between model predictions and measured performance,confirming the reliability of the ML framework.This study underscores the potential of integrating ML and XAI for data-driven materials design,providing a novel strategy for optimizing high-entropy cemented carbides.
文摘This research examines the impact of sulphate on pore water pressure(PWP)development in cement paste backfill(CPB)containing polycarboxylate ether(PES)superplasticizers under thermal-hydraulic-mechanical-chemical(THMC)conditions that imitate actual field curing scenarios.PWP in CPB-PES,with and without sulphate,was assessed under non-isothermal field curing temperatures,varied drainage conditions,and curing stresses using a specially experimental setup.Key findings indicate that PWP behavior in CPB with PES under field conditions diverges markedly from standard laboratory conditions due to the significant effects of field curing temperatures,drainage conditions,and backfill self-weight.The study establishes that high sulphate ion concentrations notably increase initial PWP and slow its dissipation by interfering with the cement hydration process.This interference delays hydration,reduces pore water consumption,and lowers capillary pressure.Moreover,the results show that THMC conditions,especially non-isothermal field temperatures and varied drainage scenarios,considerably accelerate cement hydration compared to standard laboratory conditions,resulting in a more rapid decrease in PWP.Furthermore,improved drainage under THMC conditions mitigates the adverse effects of sulphates by facilitating sulphate ion removal,thus supporting more efficient cement hydration and CPB self-desiccation.The insights gained from this research are essential for understanding PWP behavior in sulphate-bearing CPB-PES in the field,developing predictive THMC models for backfill performance assessment,and enhancing the safety and effectiveness of mining backfills.
