The thermophysical properties of the SiC /Al composites mixed with diamond（SiC-Dia/Al） were studied through theoretical calculation and experiments. The thermal conductivity and the thermal expansion coefficient of ...The thermophysical properties of the SiC /Al composites mixed with diamond（SiC-Dia/Al） were studied through theoretical calculation and experiments. The thermal conductivity and the thermal expansion coefficient of the SiC-Dia/Al were calculated by differential effective medium（DEM） theoretical model and extended Turner model, respectively. The microstructure of the SiC-Dia/Al shows that the combination between SiC particles and Al is close, while that between diamond particles and Al is not close. The experimental results of the thermophysical properties of the SiC-Dia/Al are consistent with the calculated ones. The calculation results show that when the volume ratio of the diamond particles to the SiC particles is 3：7, the thermal conductivity and the thermal expansion coefficient can be improved by 39% and 30% compared to SiC/Al composites, respectively. In other words, by adding a small amount of diamond particles, the thermophysical properties of the composites can be improved effectively, while the cost increases little.展开更多
In this paper were studied the microstructure and properties of the non-barrier coating compo- sites fabricated by a new technology.The bonding between C and A1 in the composites is quite well, and the composites have...In this paper were studied the microstructure and properties of the non-barrier coating compo- sites fabricated by a new technology.The bonding between C and A1 in the composites is quite well, and the composites have excellent properties.The ion probe and X-ray analyses indicate that there is Al_4C_3 phase in the composites and its amount in the composites increases when the composites are exposed.In the case of exposure the strength of the composites is reduced because of increasing amount of Al_4C_3.展开更多
The compressive properties of the aluminum matrix composite reinforced with 55% B4C （volume fraction） particles were characterized using Gleeble 3500 thermal-mechanical testing machine. The compressive stress--strai...The compressive properties of the aluminum matrix composite reinforced with 55% B4C （volume fraction） particles were characterized using Gleeble 3500 thermal-mechanical testing machine. The compressive stress--strain curves were obtained at the temperature ranging from 298 to 773 K and strain rate ranging from 1×10^（-3） to 5 s ^（-1）. The results showed that the dynamic compressive strength decreased more slowly than the quasi-static compressive strength at elevated temperatures, which was attributed to the different failure modes of the composite under dynamic and quasi-static load. The strain rate sensitivity increased from 0.02 to 0.13 when the temperature increased from room temperature to 773 K, suggesting that the strain rate sensitivity of this type of composite is a function of temperature.展开更多
The wetting of molten Sn-3.5Ag-0.5Cu alloy on the Ni-P(-SiC)coated SiCp/Al substrates was investigated by electroless Ni plating process,and the microstructures of the coating and the interfacial behavior of wetting s...The wetting of molten Sn-3.5Ag-0.5Cu alloy on the Ni-P(-SiC)coated SiCp/Al substrates was investigated by electroless Ni plating process,and the microstructures of the coating and the interfacial behavior of wetting systems were analyzed.The SiC particles are evenly distributed in the coating and enveloped with Ni.No reaction layer is observed at the coating/SiCp/Al composite interfaces.The contact angle increases from^19°with the Ni-P coating to 29°,43°and 113°with the corresponding Ni-P-3SiC,Ni-P-6SiC and Ni-P-9SiC coatings,respectively.An interaction layer containing Cu,Ni,Sn and P forms at the Sn-Ag-Cu/Ni-P-(0,3,6)SiC coated SiCp/Al interfaces,and the Cu-Ni-Sn and Ni-Sn-P phases are detected in the interaction layer.Moreover,the molten Sn-Ag-Cu can penetrate into the Ni-P(-SiC)coatings through the Ni-P/SiC interface and dissolve them to contact the SiCp/Al substrate.展开更多
The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500...The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500℃ for 2h or 550℃ for 1h,but decrease over 600℃.After the strength tests of extracted fibers from composite wires,the SiC coating is an excellent protection to C fibers.EPMA and EDAX showed that the C/Al interface of the composite wires is stable under treatment below 600℃,but unstable at 650℃展开更多
SiC particle reinforced pure aluminum composites were fabricated using a powder metallurgy method.The effect of the volume fraction of the SiC particles on the mechanical properties of the composites was studied by bo...SiC particle reinforced pure aluminum composites were fabricated using a powder metallurgy method.The effect of the volume fraction of the SiC particles on the mechanical properties of the composites was studied by both model simulation and experiment.The results indicate that the yield strength and tensile strength increase,but the elongation decreases with the increase in the volume fraction of the SiC particles.Both the modified shear lag model and the multi-scale model predicted yield strength and normalized elongation show similar evolution trends with the experimental data.However,the modified shear lag model underestimates the yield strength due to the ignorance of the strengthening mechanisms caused by grain refinement and dislocations interaction by the introduction of the SiC particles,and the multi-scale model overestimates the normalized elongation due to the ignorance of the pores distributed in the matrix.展开更多
The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solutio...The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.展开更多
A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The resu...A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.展开更多
This study investigates the fabrication and characterization of Al alloy matrix composites reinforced with graphene oxide(GO) using accumulative roll bonding(ARB).The annealed Al 6061 sheets were processed through 5-p...This study investigates the fabrication and characterization of Al alloy matrix composites reinforced with graphene oxide(GO) using accumulative roll bonding(ARB).The annealed Al 6061 sheets were processed through 5-pass ARB with GO reinforcement applied during the initial passes.Scanning electron microscopy revealed effective mitigation of GO agglomeration and improved interface bonding due to microscale material mixing.Raman spectroscopy confirmed the strong interaction between GO and the Al alloy matrix,as evidenced by the increased D band intensities and enhanced 2D band symmetry.Mechanical testing indicated an approximately 338.37% increase in yield strength(YS)and 86.42%improvement in hardness for the ARB-processed(ARBed)Al 6061/GO composite(0.2wt%)compared with annealed Al 6061 and an approximately 14.15%increase in YS and 17.23%improvement in hardness for the ARBedAl/GO composite(0.2wt%)compared with unreinforced ARBed Al 6061 specimens after five passes.X-ray diffraction analysis indicated an increased dislocation density,corroborating the observed enhancements in mechanical properties.Fracture surface analysis revealed reduced elongation with deep dimples,highlighting the tradeoff between strength and ductility.These results demonstrate the effectiveness of ARB for integrating GO into the Al 6061 matrix to improve the mechanical performance and interfacial bonding and underscore its potential for advanced composite materials.展开更多
SiCp-reinforced 6092Al composites with volume fractions of 25%and 60%were prepared using a powder metallurgy method.Their friction and wear characteristics were analyzed using a reciprocating friction and wear testing...SiCp-reinforced 6092Al composites with volume fractions of 25%and 60%were prepared using a powder metallurgy method.Their friction and wear characteristics were analyzed using a reciprocating friction and wear testing machine under loads of 20 to 50 N against YG6 cemented carbide.The experimental results show that the friction coefficients of all samples increase with increasing load.The 25vol%composite exhibits the lowest friction coefficient(0.1669-0.2716),while the 60vol%composite exhibits the highest(0.3237-0.3990),with the 6092 aluminum alloy falling between the two.The wear volume and specific wear rate also increase with load,but the composites with a higher Si C content demonstrate smaller increments,with the 60vol%composite exhibiting superior wear resistance.Under a 30 N load,the wear scars of the 60vol%composite show a significant increase in the contents of elements such as C,Co,W,and O,indicating more severe wear of the counterpart material.Scanning electron microscopy(SEM)reveals wear mechanisms including adhesive wear,two-body sliding and three-body rolling wear of particles,and delamination.展开更多
Inorganic materials can solve transportable and on-site hydrolytic hydrogen generation issues.CaH_(2)/(Al/Si)composites are preferable due to their notable chemical properties.However,these composites require pretreat...Inorganic materials can solve transportable and on-site hydrolytic hydrogen generation issues.CaH_(2)/(Al/Si)composites are preferable due to their notable chemical properties.However,these composites require pretreatments,an inert environment,and long hours of physical ball milling for high homogeneity and synergistic effects.CaH_(2)also inhibits the hydrolysis reaction by forming its products on the Al/Si surface,which hinders the direct utilization of composites.This work represents the first investigation of NaH-CaH_(2)(Al/Si)fuel composites,which greatly overcome these limitations and can be directly used for on-site hydrogen generation and proton exchange membrane(PEM)fuel cells.The NaH-CaH_(2)(Al/Si)fuel composites were prepared by using a straightforward mixing method with variable composition ratios,showing high H_(2)yield and fuel cell(FC)performance.NaH addition provides the bridge effect,which opens up a new way to enable efficient hydrolysis and greatly enhances the hydrolysis activity of CaH_(2)/(Al/Si)composites.The novel fuel composites(NaH-CaH_(2)/Al)have extraordinary FC performance and a 0.42 W/cm2 peak power density greater than commercial hydrogen generators.It provides high H_(2)yield 84.4%for NaH-CaH_(2)/Al and 82%for NaH-CaH_(2)/Si compared to NaOH-CaH_(2)(Al/Si),NaCl-CaH_(2)(Al/Si),and KCl-CaH_(2)(Al/Si)composites.The NaH bridge effect hinders the direct water contact and stops the formation of Ca(OH)2 around Al/Si,which provides adequate pathways for the CaH_(2)(Al/Si)hydrolysis.The impressive capabilities of novel fuel composites are anticipated to offer practical uses in fuel cells,automobile applications,and portable/on-board H_(2)generation.展开更多
Graphite and hexagonal boron nitride(h-BN),despite their structural similarity,exhibit opposing electronic properties,namely,metallic conductivity and wide-bandgap insulation,respectively.In recent years,graphene-h-BN...Graphite and hexagonal boron nitride(h-BN),despite their structural similarity,exhibit opposing electronic properties,namely,metallic conductivity and wide-bandgap insulation,respectively.In recent years,graphene-h-BN heterostructures have attracted significant research interest,with the resulting hybrid B-C-N atomic-layer systems exhibiting distinctive electronic properties.Notably,interface effects play a decisive role in governing the performance of these heterostructures.Nevertheless,owing to the lack of high-quality composites,the interfacial structure in B-C-N materials and the correlation with critical properties such as charge transport and band structure modulation are not fully clear.Here,we report the direct synthesis of a millimeter-sized hexagonal B-C-N composite via a solvent method under high-pressure and high-temperature conditions.Structural characterization reveals that the synthesized B-C-N composite contains isolated graphite and h-BN.Compared with pure h-BN,the B-C-N composite has a narrower bandgap and shows a pronounced photoelectric response in the visible light region.More interestingly,we find a graphite-like B-C compound with a thickness of about 30 nm at the graphite-h-BN interface,which forms Schottky junctions with graphite,thus realizing rectification properties.Our findings provide a method for synthesizing highquality B-C-N composites and offer new insights into the structure of the graphite-h-BN interface.展开更多
Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatin...Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.展开更多
Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer ...Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.展开更多
Carbon fiber reinforced aluminum matrix （Cf/Al） composite has many excellent properties, and it has received more and more attention. Two-dimensional （2D） Cf/Al composites were fabricated by vacuum and pressure in...Carbon fiber reinforced aluminum matrix （Cf/Al） composite has many excellent properties, and it has received more and more attention. Two-dimensional （2D） Cf/Al composites were fabricated by vacuum and pressure infiltration, which was an integrated technique and could provide high vacuum and high infiltration pressure. The effect of specific pressure on the infiltration quality of the obtained composites was comparatively evaluated through microstructure observation. The experimental results show that satisfied Cf/Al composites could be fabricated at the specific pressure of 75 MPa. In this case, the preform was infiltrated much more completely by aluminum alloy liquid, and the residual porosity was seldom found. It is found that the ultimate tensile strength of the obtained Cf/Al composite reached maximum at the specific pressure of 75 MPa, which was improved by 138.9% compared with that of matrix alloy.展开更多
Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,...Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,and investigated their ablation behaviors under an oxyacetylene torch with a heat flux of 2.4 MW m^(-2).It was observed that the x=0.1 oxide scale bulged but was denser,and the x=0.2 oxide scale was blown away due to the formation of excessive liquid.Based on these findings,we further de-veloped a duplex(Hf-Zr-Ta)B_(2)coating that showed a linear recession rate close to zero(0.11μm s^(-1))after two 120-s ablation cycles.It is identified that the resulting oxide scale is mainly composed of(Hf,Zr)_(6)Ta_(2)O_(17)and(Hf,Zr,Ta)O_(2)by performing aberration-corrected(scanning)transmission electron microscopy.The protective mechanism is related to the peritectic transformation of orthorhombic-(Hf,Zr)_(6)Ta_(2)O_(17)to tetragonal-(Hf,Zr,Ta)O_(2)plus Ta-dominated liquid.This study contributes to the develop-ment of Ta-containing multicomponent UHTC bulk and coatings for ultra-high temperature applications.展开更多
Metal phosphides have been studied as prospective anode materials for sodium-ion batteries(SIBs)due to their higher specific capacity compared to other anode materials.However,rapid capacity decay and limited cycle li...Metal phosphides have been studied as prospective anode materials for sodium-ion batteries(SIBs)due to their higher specific capacity compared to other anode materials.However,rapid capacity decay and limited cycle life caused by volume expansion and low electrical conductivity of phosphides in SIBs remain still unsolved.To address these issues,GeP_(3) was first prepared by high-energy ball milling,and then Ketjen black(KB)was introduced to synthesize composite GeP_(3)/KB anode materials under controlled milling speed and time by a secondary ball milling process.During the ball milling process,GeP_(3) and KB form strong chemical bonds,resulting in a closely bonded composite.Consequently,the GeP_(3)/KB anodes was demonstrated excellent sodium storage performance,achieving a high reversible capacity of 933.41 mAh·g^(–1) at a current density of 0.05 A·g^(–1) for a special formula of GeP_(3)/KB-600-40 sample prepared at ball milling speed of 600 r/min for 40 h.Even at a high current density of 2 A·g^(–1) over 200 cycles,the capacity remains 314.52 mAh·g^(–1) with a retention rate of 66.6%.In conclusion,this work successfully prepares GeP_(3)/KB anode-carbon composite for electrodes by high-energy ball milling,which can restrict electrode volume expansion,enhance capacity,and improve cycle stability of SIBs.展开更多
The aluminum(Al)/steel transition joints used in ships are processed from composite plates,and their mechanical properties have a significant impact on the safety of ships.In this paper,the Al/steel composite plate wa...The aluminum(Al)/steel transition joints used in ships are processed from composite plates,and their mechanical properties have a significant impact on the safety of ships.In this paper,the Al/steel composite plate was prepared using rolling,with 5083 aluminum plate as the cladding plate,Q235 steel plate as the substrate,and TA1 titanium(Ti)plate and DT4 pure iron(Fe)plate as the intermediate layers.The heterothermic billet was prepared through induction heating by the magnetic effects of the steel plate and the pure Fe plate,and then the Al/steel composite plate was obtained by rolling.The impacts of post-rolling cooling process on the microstructure and properties of the Al/Ti/pure Fe/steel composite plate were studied.The results manifested that the pure Fe/steel interface had a good composite effect.With the increase in the cooling rate,the bonding strength of the Al/Ti interface was raised,and that of the Ti/Fe interface was increased first and then decreased.When the oil cooling process was adopted,the Al/Ti/pure Fe/steel composite plate exhibited the highest comprehensive performance.The shear strength of the Al/Ti interface and the Ti/Fe interface was 102 MPa and 186 MPa,respectively.The plastic fracture was determined as the mode of interface fracture.展开更多
Plasma electrolytic oxidation(PEO)coatings were prepared on Al−Mg laminated macro composites(LMCs)using both unipolar and bipolar waveforms in an appropriate electrolyte for both aluminum and magnesium alloys.The tech...Plasma electrolytic oxidation(PEO)coatings were prepared on Al−Mg laminated macro composites(LMCs)using both unipolar and bipolar waveforms in an appropriate electrolyte for both aluminum and magnesium alloys.The techniques of FESEM/EDS,grazing incident beam X-ray diffraction(GIXRD),and electrochemical methods of potentiodynamic polarization and electrochemical impedance spectroscopy(EIS)were used to characterize the coatings.The results revealed that the coatings produced using the bipolar waveform exhibited lower porosity and higher thickness than those produced using the unipolar one.The corrosion performance of the specimens’cut edge was investigated using EIS after 1,8,and 12 h of immersion in a 3.5 wt.%NaCl solution.It was observed that the coating produced using the bipolar waveform demonstrated the highest corrosion resistance after 12 h of immersion,with an estimated corrosion resistance of 5.64 kΩ·cm^(2),which was approximately 3 times higher than that of the unipolar coating.Notably,no signs of galvanic corrosion were observed in the LMCs,and only minor corrosion attacks were observed on the magnesium layer in some areas.展开更多
The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods w...The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods were investigated at different extrusion temperatures and shear stresses.The experimental results show that the proportion of dynamic recrystallization(DRX)and texture for Al and Mg alloys are controlled by the combination of temperature and shear stress.The texture type of the Al alloys exhibits slight variations at different temperatures.With the increase of temperature,the DRX behavior of Mg alloy shifts from discontinuous DRX(DDRX),continuous DRX(CDRX),and twin-induced DRX(TDRX)dominant to CDRX,the dislocation density in Mg alloy grains decreases significantly,and the average value of Schmid factor(SF)of the basalslip system increases.In particular,partial grains exhibit a distinct dominant slip system at 390℃.The hardness and thickness of the bonding layer,as well as the yield strength and elongation of the Mg alloy,reach their maximum at 360℃as a result of the intricate influence of the combined temperature and shear stress.展开更多
文摘The thermophysical properties of the SiC /Al composites mixed with diamond（SiC-Dia/Al） were studied through theoretical calculation and experiments. The thermal conductivity and the thermal expansion coefficient of the SiC-Dia/Al were calculated by differential effective medium（DEM） theoretical model and extended Turner model, respectively. The microstructure of the SiC-Dia/Al shows that the combination between SiC particles and Al is close, while that between diamond particles and Al is not close. The experimental results of the thermophysical properties of the SiC-Dia/Al are consistent with the calculated ones. The calculation results show that when the volume ratio of the diamond particles to the SiC particles is 3：7, the thermal conductivity and the thermal expansion coefficient can be improved by 39% and 30% compared to SiC/Al composites, respectively. In other words, by adding a small amount of diamond particles, the thermophysical properties of the composites can be improved effectively, while the cost increases little.
文摘In this paper were studied the microstructure and properties of the non-barrier coating compo- sites fabricated by a new technology.The bonding between C and A1 in the composites is quite well, and the composites have excellent properties.The ion probe and X-ray analyses indicate that there is Al_4C_3 phase in the composites and its amount in the composites increases when the composites are exposed.In the case of exposure the strength of the composites is reduced because of increasing amount of Al_4C_3.
文摘The compressive properties of the aluminum matrix composite reinforced with 55% B4C （volume fraction） particles were characterized using Gleeble 3500 thermal-mechanical testing machine. The compressive stress--strain curves were obtained at the temperature ranging from 298 to 773 K and strain rate ranging from 1×10^（-3） to 5 s ^（-1）. The results showed that the dynamic compressive strength decreased more slowly than the quasi-static compressive strength at elevated temperatures, which was attributed to the different failure modes of the composite under dynamic and quasi-static load. The strain rate sensitivity increased from 0.02 to 0.13 when the temperature increased from room temperature to 773 K, suggesting that the strain rate sensitivity of this type of composite is a function of temperature.
基金Projects(51572112,51401034)supported by the National Natural Science Foundation of ChinaProject(BK20151340)supported by the Natural Science Foundation of Jiangsu Province,China+3 种基金Projects(2014-XCL-002,TD-XCL-004)supported by the Six Talent Peaks Project of Jiangsu Province,ChinaProject(BRA2017387)supported by the 333 Talents Project of Jiangsu Province,ChinaProject([2015]26)supported by the Innovation/Entrepreneurship Program of Jiangsu Province,ChinaProject([2016]15)supported by the Qing Lan Project,China
文摘The wetting of molten Sn-3.5Ag-0.5Cu alloy on the Ni-P(-SiC)coated SiCp/Al substrates was investigated by electroless Ni plating process,and the microstructures of the coating and the interfacial behavior of wetting systems were analyzed.The SiC particles are evenly distributed in the coating and enveloped with Ni.No reaction layer is observed at the coating/SiCp/Al composite interfaces.The contact angle increases from^19°with the Ni-P coating to 29°,43°and 113°with the corresponding Ni-P-3SiC,Ni-P-6SiC and Ni-P-9SiC coatings,respectively.An interaction layer containing Cu,Ni,Sn and P forms at the Sn-Ag-Cu/Ni-P-(0,3,6)SiC coated SiCp/Al interfaces,and the Cu-Ni-Sn and Ni-Sn-P phases are detected in the interaction layer.Moreover,the molten Sn-Ag-Cu can penetrate into the Ni-P(-SiC)coatings through the Ni-P/SiC interface and dissolve them to contact the SiCp/Al substrate.
文摘The effect of different regimes of heat treatment on the tensile strength of SiC coated composite of C fibers reinforced Al wires has been investigated.Their tensile strength may increase under treatment either at 500℃ for 2h or 550℃ for 1h,but decrease over 600℃.After the strength tests of extracted fibers from composite wires,the SiC coating is an excellent protection to C fibers.EPMA and EDAX showed that the C/Al interface of the composite wires is stable under treatment below 600℃,but unstable at 650℃
基金Project(200805331044)supported by PhD Programs Foundation of Ministry of Education of ChinaProject(50801068)supported by the National Natural Science Foundation of China+1 种基金Project(2008RS4020)supported by Postdoctoral Scientific Program of Hunan Province,ChinaProjects(200801345,20070410303)supported by China Postdoctoral Science Foundation
文摘SiC particle reinforced pure aluminum composites were fabricated using a powder metallurgy method.The effect of the volume fraction of the SiC particles on the mechanical properties of the composites was studied by both model simulation and experiment.The results indicate that the yield strength and tensile strength increase,but the elongation decreases with the increase in the volume fraction of the SiC particles.Both the modified shear lag model and the multi-scale model predicted yield strength and normalized elongation show similar evolution trends with the experimental data.However,the modified shear lag model underestimates the yield strength due to the ignorance of the strengthening mechanisms caused by grain refinement and dislocations interaction by the introduction of the SiC particles,and the multi-scale model overestimates the normalized elongation due to the ignorance of the pores distributed in the matrix.
基金Tianjin Municipal Natural Science Foundation(23JCYBJC00040)National Natural Science Foundation of China(52175369)。
文摘The TiB+TiC dual-reinforced B_(4)C/TC4 composite was in-situ fabricated via incorporating 0.5wt%B_(4)C reinforcement during the laser melting deposition process.Different heat treatments of annealing and solid solution were used to regulate the microstructure,mechanical properties,and corrosion properties of B_(4)C/TC4 composite.Results show that with the increase in temperature from 500℃to 800°C,partial lamellarα-Ti in the as-deposited sample is gradually transformed into equiaxedα-Ti,accompanied by the disappearance of basketweave microstructure.At 1100°C,a small portion of TiC phase suffers fusion.This composite exhibits the optimal combination of strength and plasticity after annealing at 500℃for 4 h followed by furnace cooling,which is attributed to the stress release effect and the refined basketweave microstructure.However,this composite shows a decline in corrosion resistance after various heat treatments due to grain coarsening and micro-galvanic corrosion.
基金supported by Guangdong Major Project of Basic and Applied Basic Research, China (No. 2020B0301030006)Fundamental Research Funds for the Central Universities, China (No. SWU-XDJH202313)+1 种基金Chongqing Postdoctoral Science Foundation Funded Project, China (No. 2112012728014435)the Chongqing Postgraduate Research and Innovation Project, China (No. CYS23197)。
文摘A new method was proposed for preparing AZ31/1060 composite plates with a corrugated interface,which involved cold-pressing a corrugated surface on the Al plate and then hot-pressing the assembled Mg/Al plate.The results show that cold-pressing produces intense plastic deformation near the corrugated surface of the Al plate,which promotes dynamic recrystallization of the Al substrate near the interface during the subsequent hot-pressing.In addition,the initial corrugation on the surface of the Al plate also changes the local stress state near the interface during hot pressing,which has a large effect on the texture components of the substrates near the corrugated interface.The construction of the corrugated interface can greatly enhance the shear strength by 2−4 times due to the increased contact area and the strong“mechanical gearing”effect.Moreover,the mechanical properties are largely depended on the orientation relationship between corrugated direction and loading direction.
文摘This study investigates the fabrication and characterization of Al alloy matrix composites reinforced with graphene oxide(GO) using accumulative roll bonding(ARB).The annealed Al 6061 sheets were processed through 5-pass ARB with GO reinforcement applied during the initial passes.Scanning electron microscopy revealed effective mitigation of GO agglomeration and improved interface bonding due to microscale material mixing.Raman spectroscopy confirmed the strong interaction between GO and the Al alloy matrix,as evidenced by the increased D band intensities and enhanced 2D band symmetry.Mechanical testing indicated an approximately 338.37% increase in yield strength(YS)and 86.42%improvement in hardness for the ARB-processed(ARBed)Al 6061/GO composite(0.2wt%)compared with annealed Al 6061 and an approximately 14.15%increase in YS and 17.23%improvement in hardness for the ARBedAl/GO composite(0.2wt%)compared with unreinforced ARBed Al 6061 specimens after five passes.X-ray diffraction analysis indicated an increased dislocation density,corroborating the observed enhancements in mechanical properties.Fracture surface analysis revealed reduced elongation with deep dimples,highlighting the tradeoff between strength and ductility.These results demonstrate the effectiveness of ARB for integrating GO into the Al 6061 matrix to improve the mechanical performance and interfacial bonding and underscore its potential for advanced composite materials.
基金Funded by the Provincial Talent Project of Gansu Province(No.2025QNGR18)the Natural Science Foundation of Gansu Province(No.23JRRA1647)+2 种基金the"Qizhi"Talent Cultivation Project of Lanzhou Institute of Technology(No.2025QZ-02)the Education Science and Technology Innovation Project of Gansu Province(No.2025A-229)the Lanzhou Science and Technology Development Guidance Plan Project(No.2024-9-307)。
文摘SiCp-reinforced 6092Al composites with volume fractions of 25%and 60%were prepared using a powder metallurgy method.Their friction and wear characteristics were analyzed using a reciprocating friction and wear testing machine under loads of 20 to 50 N against YG6 cemented carbide.The experimental results show that the friction coefficients of all samples increase with increasing load.The 25vol%composite exhibits the lowest friction coefficient(0.1669-0.2716),while the 60vol%composite exhibits the highest(0.3237-0.3990),with the 6092 aluminum alloy falling between the two.The wear volume and specific wear rate also increase with load,but the composites with a higher Si C content demonstrate smaller increments,with the 60vol%composite exhibiting superior wear resistance.Under a 30 N load,the wear scars of the 60vol%composite show a significant increase in the contents of elements such as C,Co,W,and O,indicating more severe wear of the counterpart material.Scanning electron microscopy(SEM)reveals wear mechanisms including adhesive wear,two-body sliding and three-body rolling wear of particles,and delamination.
基金financial support granted by the National Natural Science Foundation of China (No. 22402225)the Gusu Innovation and Entrepreneurship Leading Talent Plan(No. ZXL2023193)+2 种基金the Sinano Talents Plan (No. 2022000175)the Guangdong Basic and Applied Basic Research Foundation (No.2023A1515111133)the ANSO Scholarship for Young Talents
文摘Inorganic materials can solve transportable and on-site hydrolytic hydrogen generation issues.CaH_(2)/(Al/Si)composites are preferable due to their notable chemical properties.However,these composites require pretreatments,an inert environment,and long hours of physical ball milling for high homogeneity and synergistic effects.CaH_(2)also inhibits the hydrolysis reaction by forming its products on the Al/Si surface,which hinders the direct utilization of composites.This work represents the first investigation of NaH-CaH_(2)(Al/Si)fuel composites,which greatly overcome these limitations and can be directly used for on-site hydrogen generation and proton exchange membrane(PEM)fuel cells.The NaH-CaH_(2)(Al/Si)fuel composites were prepared by using a straightforward mixing method with variable composition ratios,showing high H_(2)yield and fuel cell(FC)performance.NaH addition provides the bridge effect,which opens up a new way to enable efficient hydrolysis and greatly enhances the hydrolysis activity of CaH_(2)/(Al/Si)composites.The novel fuel composites(NaH-CaH_(2)/Al)have extraordinary FC performance and a 0.42 W/cm2 peak power density greater than commercial hydrogen generators.It provides high H_(2)yield 84.4%for NaH-CaH_(2)/Al and 82%for NaH-CaH_(2)/Si compared to NaOH-CaH_(2)(Al/Si),NaCl-CaH_(2)(Al/Si),and KCl-CaH_(2)(Al/Si)composites.The NaH bridge effect hinders the direct water contact and stops the formation of Ca(OH)2 around Al/Si,which provides adequate pathways for the CaH_(2)(Al/Si)hydrolysis.The impressive capabilities of novel fuel composites are anticipated to offer practical uses in fuel cells,automobile applications,and portable/on-board H_(2)generation.
基金supported by the National Key R&D Program of China(Grant No.2023YFA1406200)the National Science Foundation of China(Grant No.U2032215)+1 种基金Jilin Province Major Science and Technology Program,China(Grant No.20240211002GX)the Science and Technology Development Project of Jilin Province(Grant No.SKL202402004).
文摘Graphite and hexagonal boron nitride(h-BN),despite their structural similarity,exhibit opposing electronic properties,namely,metallic conductivity and wide-bandgap insulation,respectively.In recent years,graphene-h-BN heterostructures have attracted significant research interest,with the resulting hybrid B-C-N atomic-layer systems exhibiting distinctive electronic properties.Notably,interface effects play a decisive role in governing the performance of these heterostructures.Nevertheless,owing to the lack of high-quality composites,the interfacial structure in B-C-N materials and the correlation with critical properties such as charge transport and band structure modulation are not fully clear.Here,we report the direct synthesis of a millimeter-sized hexagonal B-C-N composite via a solvent method under high-pressure and high-temperature conditions.Structural characterization reveals that the synthesized B-C-N composite contains isolated graphite and h-BN.Compared with pure h-BN,the B-C-N composite has a narrower bandgap and shows a pronounced photoelectric response in the visible light region.More interestingly,we find a graphite-like B-C compound with a thickness of about 30 nm at the graphite-h-BN interface,which forms Schottky junctions with graphite,thus realizing rectification properties.Our findings provide a method for synthesizing highquality B-C-N composites and offer new insights into the structure of the graphite-h-BN interface.
基金National Natural Science Foundation of China(52272075,52472053)Research Fund of Youth Innovation Promotion Association of CAS,China(2021190)Defense Industrial Technology Development Program(JCKY2021130B007)。
文摘Carbon fiber-reinforced carbon aerogel(C/CA)composites are one of the most promising candidates for applications requiring both thermal insulation and load bearing capabilities.The preparation of anti-oxidation coatings on C/CA to address its susceptibility to oxidation is a feasible approach to promote its application in oxidative environments.However,the currently reported coatings on C/CA mainly focus on improving the ablation performance and coating preparation process typically necessitating high-temperature heat treatment.This procedure can increase its thermal conductivity and reduce its thermal insulation ability.In this study,a series of ceramic-resin coatings were fabricated on C/CA through a simple slurry brushing-drying approach at room temperature.The effects of phenolic resin content on the coating structure,residual stress,thermal shock,and oxidation behaviors were investigated.Due to the adhesive properties and curing-induced shrinkage,the PR-7.5 coating(containing 7.5%(in mass)phenolic resin in the slurry)exhibits bonding strength close to fracture strength of the substrate and residual compressive stress of 0.853 GPa,which is beneficial for resisting thermal shock cracking.However,excessive resin content(PR-10.0 containing 10.0%(in mass)phenolic resin in the slurry)induces tensile stress due to uneven curing shrinkage,thereby leading to thermal shock cracking.Meanwhile,oxidation tests reveal significantly reduced weight losses for PR-7.5(17.46%at 800℃/100 min,8.15%at 1000℃/120 min,3.15%at 1200℃/120 min)versus uncoated C/CA’s 44.60%loss at 800℃/20 min.This work provides a brand-new and simple approach to improving the anti-oxidation performance of C/CA and expands its application in mild oxidative environments.
基金Opening Foundation of Key Laboratory of Explosive Energy Utilization and Control,Anhui Province(BP20240104)Graduate Innovation Program of China University of Mining and Technology(2024WLJCRCZL049)Postgraduate Research&Practice Innovation Program of Jiangsu Province(KYCX24_2701)。
文摘Because of the challenge of compounding lightweight,high-strength Ti/Al alloys due to their considerable disparity in properties,Al 6063 as intermediate layer was proposed to fabricate TC4/Al 6063/Al 7075 three-layer composite plate by explosive welding.The microscopic properties of each bonding interface were elucidated through field emission scanning electron microscope and electron backscattered diffraction(EBSD).A methodology combining finite element method-smoothed particle hydrodynamics(FEM-SPH)and molecular dynamics(MD)was proposed for the analysis of the forming and evolution characteristics of explosive welding interfaces at multi-scale.The results demonstrate that the bonding interface morphologies of TC4/Al 6063 and Al 6063/Al 7075 exhibit a flat and wavy configuration,without discernible defects or cracks.The phenomenon of grain refinement is observed in the vicinity of the two bonding interfaces.Furthermore,the degree of plastic deformation of TC4 and Al 7075 is more pronounced than that of Al 6063 in the intermediate layer.The interface morphology characteristics obtained by FEM-SPH simulation exhibit a high degree of similarity to the experimental results.MD simulations reveal that the diffusion of interfacial elements predominantly occurs during the unloading phase,and the simulated thickness of interfacial diffusion aligns well with experimental outcomes.The introduction of intermediate layer in the explosive welding process can effectively produce high-quality titanium/aluminum alloy composite plates.Furthermore,this approach offers a multi-scale simulation strategy for the study of explosive welding bonding interfaces.
基金Projects(51221001,51275417)supported by the National Natural Science Foundation of ChinaProject(SKLSP201103)supported by the Fund of the State Key Laboratory of Solidification ProcessingProject(B08040)supported by the Introducing Talents of Discipline toUniversities,China
文摘Carbon fiber reinforced aluminum matrix （Cf/Al） composite has many excellent properties, and it has received more and more attention. Two-dimensional （2D） Cf/Al composites were fabricated by vacuum and pressure infiltration, which was an integrated technique and could provide high vacuum and high infiltration pressure. The effect of specific pressure on the infiltration quality of the obtained composites was comparatively evaluated through microstructure observation. The experimental results show that satisfied Cf/Al composites could be fabricated at the specific pressure of 75 MPa. In this case, the preform was infiltrated much more completely by aluminum alloy liquid, and the residual porosity was seldom found. It is found that the ultimate tensile strength of the obtained Cf/Al composite reached maximum at the specific pressure of 75 MPa, which was improved by 138.9% compared with that of matrix alloy.
基金supported by the National Key R&D Pro-gram of China(Grant No.2021YFA0715803)the National Natural Science Foundation of China(Grant Nos.52293373,52130205,and 52302091)+1 种基金the Joint Fund of Henan Province Science and Technol-ogy R&D Program(No.225200810002)the ND Basic Research Funds of Northwestern Polytechnical University(No.G2022WD).
文摘Multicomponent(Hf-Zr-Ta)B_(2)potentially provides improved ablation resistance compared with silicon-based ceramics.Here we deposited(Hf_(0.5-x/2)Zr_(0.5-x/2)Ta_(x))B_(2)(x=0,0.1,and 0.2)coatings onto C/C com-posites,and investigated their ablation behaviors under an oxyacetylene torch with a heat flux of 2.4 MW m^(-2).It was observed that the x=0.1 oxide scale bulged but was denser,and the x=0.2 oxide scale was blown away due to the formation of excessive liquid.Based on these findings,we further de-veloped a duplex(Hf-Zr-Ta)B_(2)coating that showed a linear recession rate close to zero(0.11μm s^(-1))after two 120-s ablation cycles.It is identified that the resulting oxide scale is mainly composed of(Hf,Zr)_(6)Ta_(2)O_(17)and(Hf,Zr,Ta)O_(2)by performing aberration-corrected(scanning)transmission electron microscopy.The protective mechanism is related to the peritectic transformation of orthorhombic-(Hf,Zr)_(6)Ta_(2)O_(17)to tetragonal-(Hf,Zr,Ta)O_(2)plus Ta-dominated liquid.This study contributes to the develop-ment of Ta-containing multicomponent UHTC bulk and coatings for ultra-high temperature applications.
基金National Natural Science Foundation of China Young Scientist Fund(22105120)Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2024QCY-KXJ-127)。
文摘Metal phosphides have been studied as prospective anode materials for sodium-ion batteries(SIBs)due to their higher specific capacity compared to other anode materials.However,rapid capacity decay and limited cycle life caused by volume expansion and low electrical conductivity of phosphides in SIBs remain still unsolved.To address these issues,GeP_(3) was first prepared by high-energy ball milling,and then Ketjen black(KB)was introduced to synthesize composite GeP_(3)/KB anode materials under controlled milling speed and time by a secondary ball milling process.During the ball milling process,GeP_(3) and KB form strong chemical bonds,resulting in a closely bonded composite.Consequently,the GeP_(3)/KB anodes was demonstrated excellent sodium storage performance,achieving a high reversible capacity of 933.41 mAh·g^(–1) at a current density of 0.05 A·g^(–1) for a special formula of GeP_(3)/KB-600-40 sample prepared at ball milling speed of 600 r/min for 40 h.Even at a high current density of 2 A·g^(–1) over 200 cycles,the capacity remains 314.52 mAh·g^(–1) with a retention rate of 66.6%.In conclusion,this work successfully prepares GeP_(3)/KB anode-carbon composite for electrodes by high-energy ball milling,which can restrict electrode volume expansion,enhance capacity,and improve cycle stability of SIBs.
基金Supported by Science Research Project of Hebei Education Department(Grant No.BJK2024138)Hebei Provincial Natural Science Foundation(Grant No.E2023203129)National Natural Science Foundation of China(Grant Nos.52004242,52075472).
文摘The aluminum(Al)/steel transition joints used in ships are processed from composite plates,and their mechanical properties have a significant impact on the safety of ships.In this paper,the Al/steel composite plate was prepared using rolling,with 5083 aluminum plate as the cladding plate,Q235 steel plate as the substrate,and TA1 titanium(Ti)plate and DT4 pure iron(Fe)plate as the intermediate layers.The heterothermic billet was prepared through induction heating by the magnetic effects of the steel plate and the pure Fe plate,and then the Al/steel composite plate was obtained by rolling.The impacts of post-rolling cooling process on the microstructure and properties of the Al/Ti/pure Fe/steel composite plate were studied.The results manifested that the pure Fe/steel interface had a good composite effect.With the increase in the cooling rate,the bonding strength of the Al/Ti interface was raised,and that of the Ti/Fe interface was increased first and then decreased.When the oil cooling process was adopted,the Al/Ti/pure Fe/steel composite plate exhibited the highest comprehensive performance.The shear strength of the Al/Ti interface and the Ti/Fe interface was 102 MPa and 186 MPa,respectively.The plastic fracture was determined as the mode of interface fracture.
文摘Plasma electrolytic oxidation(PEO)coatings were prepared on Al−Mg laminated macro composites(LMCs)using both unipolar and bipolar waveforms in an appropriate electrolyte for both aluminum and magnesium alloys.The techniques of FESEM/EDS,grazing incident beam X-ray diffraction(GIXRD),and electrochemical methods of potentiodynamic polarization and electrochemical impedance spectroscopy(EIS)were used to characterize the coatings.The results revealed that the coatings produced using the bipolar waveform exhibited lower porosity and higher thickness than those produced using the unipolar one.The corrosion performance of the specimens’cut edge was investigated using EIS after 1,8,and 12 h of immersion in a 3.5 wt.%NaCl solution.It was observed that the coating produced using the bipolar waveform demonstrated the highest corrosion resistance after 12 h of immersion,with an estimated corrosion resistance of 5.64 kΩ·cm^(2),which was approximately 3 times higher than that of the unipolar coating.Notably,no signs of galvanic corrosion were observed in the LMCs,and only minor corrosion attacks were observed on the magnesium layer in some areas.
基金supported by the general project of the National Natural Science Foundation of China(No.52071042)Chongqing Natural Science Foundation Project,China(Nos.CSTB2023NSCQ-MSX0079,cstc2021ycjh-bgzxm0148)Graduate Student Innovation Program of Chongqing University of Technology,China(No.gzlcx20232008).
文摘The Mg−Al composite rods of aluminum core-reinforced magnesium alloy were prepared by the extrusion−shear(ES)process,and the microstructure,deformation mechanism,and mechanical properties of the Mg−Al composite rods were investigated at different extrusion temperatures and shear stresses.The experimental results show that the proportion of dynamic recrystallization(DRX)and texture for Al and Mg alloys are controlled by the combination of temperature and shear stress.The texture type of the Al alloys exhibits slight variations at different temperatures.With the increase of temperature,the DRX behavior of Mg alloy shifts from discontinuous DRX(DDRX),continuous DRX(CDRX),and twin-induced DRX(TDRX)dominant to CDRX,the dislocation density in Mg alloy grains decreases significantly,and the average value of Schmid factor(SF)of the basalslip system increases.In particular,partial grains exhibit a distinct dominant slip system at 390℃.The hardness and thickness of the bonding layer,as well as the yield strength and elongation of the Mg alloy,reach their maximum at 360℃as a result of the intricate influence of the combined temperature and shear stress.
