Understanding the bubble behaviours and flow characteristics of large-capacity bottom-blowing electric arc furnace(EAF)is crucial for potential exogenous gas-induced slag foaming process and enhancement of molten bath...Understanding the bubble behaviours and flow characteristics of large-capacity bottom-blowing electric arc furnace(EAF)is crucial for potential exogenous gas-induced slag foaming process and enhancement of molten bath dynamics.A physical model and a 3D gas-slag-steel transient bottom-blowing numerical model of a 150 t EAF were established to investigate the bubble behaviour and flow characteristics throughout the molten steel bath and slag layer under bottom-blowing,with referring to gas flow rate,plug diameter,plug arrangement and injection angle.Results indicate that the average bubble sizes experience increase,dynamic stability and decrease in molten steel bath and then undergo decrease and increase after entering into slag layer for all bottom-blowing modes.The bubble numbers exhibit the opposing trends during the process.Increase in gas flow rate leads to a significant rise in average bubble size but a decrease in number,average dwelling time and the spread area of bubbles in slag layer.Increase in plug diameter causes an opposite impact.The effect of plug arrangement radii on bubbles is almost negligible.Increasing the injection angle results in an increase in bubble size and a decrease in both bubble number and dwelling time in slag layer.The slag foaming potential was discussed referring to the bubble size,number and dwelling time in slag layer.Increase in gas flow rate and plug diameters can significantly enhance the fluids flow through increasing average flow velocity,decreasing mixing time and dead zone ratio of molten bath.Plug arrangement radius and injection angle express nonlinear correlation with average flow velocity and dead zone ratio,and the plug arrangement radius of 0.5R(R represents the radius of bottom circle of EAF model)and injection angle of 15°perform better in enhancing dynamics of molten bath.A group of bottom-blowing parameters are proposed to achieve better comprehensive performance of bubble-induced slag foaming and molten bath dynamics.展开更多
基金supported by the National Natural Science Foundation of China(Grant No.52374317).
文摘Understanding the bubble behaviours and flow characteristics of large-capacity bottom-blowing electric arc furnace(EAF)is crucial for potential exogenous gas-induced slag foaming process and enhancement of molten bath dynamics.A physical model and a 3D gas-slag-steel transient bottom-blowing numerical model of a 150 t EAF were established to investigate the bubble behaviour and flow characteristics throughout the molten steel bath and slag layer under bottom-blowing,with referring to gas flow rate,plug diameter,plug arrangement and injection angle.Results indicate that the average bubble sizes experience increase,dynamic stability and decrease in molten steel bath and then undergo decrease and increase after entering into slag layer for all bottom-blowing modes.The bubble numbers exhibit the opposing trends during the process.Increase in gas flow rate leads to a significant rise in average bubble size but a decrease in number,average dwelling time and the spread area of bubbles in slag layer.Increase in plug diameter causes an opposite impact.The effect of plug arrangement radii on bubbles is almost negligible.Increasing the injection angle results in an increase in bubble size and a decrease in both bubble number and dwelling time in slag layer.The slag foaming potential was discussed referring to the bubble size,number and dwelling time in slag layer.Increase in gas flow rate and plug diameters can significantly enhance the fluids flow through increasing average flow velocity,decreasing mixing time and dead zone ratio of molten bath.Plug arrangement radius and injection angle express nonlinear correlation with average flow velocity and dead zone ratio,and the plug arrangement radius of 0.5R(R represents the radius of bottom circle of EAF model)and injection angle of 15°perform better in enhancing dynamics of molten bath.A group of bottom-blowing parameters are proposed to achieve better comprehensive performance of bubble-induced slag foaming and molten bath dynamics.
