This study focused on the various surface treatments of grinding,Na OH etching,HCl pickling,micro-arc oxidation and anodic oxidation to strengthen adhesive bonding joint of Aluminum(Al)substrate and Carbon Fiber Reinf...This study focused on the various surface treatments of grinding,Na OH etching,HCl pickling,micro-arc oxidation and anodic oxidation to strengthen adhesive bonding joint of Aluminum(Al)substrate and Carbon Fiber Reinforced Plastics(CFRP).Different surface conditions were created by these treatments and simple Resin Pre-Coating(RPC)technique was further used to reduce the potential void defects at the root of those micro-cavities.Carbon Nanotubes(CNTs)were guided into the etched micro-cavities to construct quasi-Z-directional fiber bridging and form the“CNT-reinforced epoxy-pins”.The surface performance testing results imply that anodic oxidation of Al substrate created relatively even and continuous channels with higher hardness and better wettability among these treatments,which could provide quasi-vertical spaces for containing epoxy adhesive or CNTs.The single lap shear test results show combined treatments of anodic oxidation and upgraded RPC with CNTs technique on Al substrate yielded the highest bonding strength of 21.8 MPa(up to 243.3% greater than base strength).The constructed through-the-thickness“epoxy-pins”or“CNT-reinforced epoxy-pins”contributed to failure modes changing from complete debonding failure of Al substrate to peeled-off shallow fiber or delamination failure of CFRP panel.The combined treatments could be utilized to manufacture high-performance Al-CFRP composites for aviation industry application.展开更多
Additive manufacturing enables processing of functionally graded materials(FGMs)with flexible spatial design and high bonding strength.A steel-copper FGM with high interfacial strength was developed using laser powder...Additive manufacturing enables processing of functionally graded materials(FGMs)with flexible spatial design and high bonding strength.A steel-copper FGM with high interfacial strength was developed using laser powder bed fusion(LPBF).The effect of laser process parameters on interfacial defects was evaluated by X-ray tomography,which indicates a low porosity level of 0.042%therein.Gradient/fine dendritic grains in the interface are incited by high cooling rates,which facilitates interface strengthening.Multiple mechanical tests evaluate the bonding reliability of interface;and the fatigue tests further substantiate the ultrahigh bonding strength in FGMs,which is superior to traditional manufacturing methods.Mechanisms of the high interfacial bond strength were also discussed.展开更多
To gain high efficiency and low fuel consumption, aluminum-based abradable seal coatings had been widely used in the compressor casing of aero engines or gas turbines owing to the low elastic modulus. However, the adh...To gain high efficiency and low fuel consumption, aluminum-based abradable seal coatings had been widely used in the compressor casing of aero engines or gas turbines owing to the low elastic modulus. However, the adhesive transfer phenomenon frequently occurs when the radial rubbing generates between titanium alloy blade tips and aluminum-based coating. It tends to increase scratch force and results in blades vibration and even engine jam. To eliminate this problem, a new lightweight epoxy-based abradable seal coating with high bonding strength was developed by an effective and porosity controllable mixing process that distributes spherical pores uniformly in the continuous matrix. A lightweight coating of 63% porosity with a hardness of 33.1(HR15 Y) can be reached when the content of hollow microspheres is 31 wt.%. The coating density is 0.5 g/cm3 and the bonding strength is as high as 18 MPa.The performance of the epoxy-based coating is comprehensively better than aluminum-based coatings in five essential indices. This study is expected to provide a new technical path for obtaining high-quality abradable seal coatings to guarantee the efficient and safe operation of compressors.展开更多
Cu-14Al-4.5Fe bronze powders with and without 0.6% Ce were prepared and their coatings were fabricated on 45# carbon steel substrate by atmospheric plasma spraying. The effects of rare earth Ce on the coating interfac...Cu-14Al-4.5Fe bronze powders with and without 0.6% Ce were prepared and their coatings were fabricated on 45# carbon steel substrate by atmospheric plasma spraying. The effects of rare earth Ce on the coating interface bonding strength, coatings and bonding interface vertical sections microstructure were investigated by tensile machine, X-ray diffraction analysis, scanning electron microscopy （SEM） and electronic probe microanalysis （EPMA）. The results showed that the shape of powders was more spherical like, and the coating’s hardness and interface bonging tensile strength would be improved to 8.9% and 17.4%, respectively, higher than that of the Cu-14Al-4.5Fe coating without 0.6% Ce added. The refined of κ phases, well distributed matrix phases in coatings and the promotion of Fe, Al elements diffusion led to the improvement in interface bonding strength and hardness of the Cu-14Al-4.5Fe coating with addition of 0.6% Ce, which hardened and strengthened the coating.展开更多
In this paper,by proposing a novel and low-cost Ag salt paste,a robustly and large-area(35×35 mm^(2))bare Cu to Cu bonding was realized under a low sintering pressure of 0.8 MPa and a low sintering temperature of...In this paper,by proposing a novel and low-cost Ag salt paste,a robustly and large-area(35×35 mm^(2))bare Cu to Cu bonding was realized under a low sintering pressure of 0.8 MPa and a low sintering temperature of 300℃ in air atmospheric conditions.The relationship between the bonding strength and microstructure changes of sintered Ag under various bonding conditions was investigated in detail.The large-area bonded plate exhibits low porosity about 10%and low percentage of voids,which result in ultra-high bonding strength over 58 MPa.More importantly,the introduction of reducing agent formic acid(CH_(2)O_(2))and the low porosity successfully improve the anti-oxidation of novel Ag salt paste during sintering process,result in pure Cu-Ag-Cu bonding.The cross-section of the Ag joints was obtained to explain the bonding pattern,in which Cu was oxidized only at the edge of the sintering interface,and no Cu oxide generated in middle bonding section.The development of novel Ag salt paste successfully addresses the energy-intensive process and low bonding strength faced by large-scale sintering,which greatly promotes the high-temperature applications of power device.展开更多
Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformatio...Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformation.A series of tests including tensile test,bending test,T-type peeling test and scanning electron microscope(SEM)and energy dispersive spectrometer(EDS)measurements were carried out to analyze the mechanical properties of Invar/Cu clad strips and the micro-morphology of tensile fracture surfaces and bonding interfaces.The results indicate that no delamination phenomenon occurs during the compatible deformation of Invar/Cu in bending test and only one stress platform exists in the tensile stress-strain curve when the bonding strength is large.On the contrary,different mechanical properties of Invar and Cu lead to delamination phenomenon during the uniaxial tensile test,which determines that two stress platforms occur on the stress-strain curve of Invar/Cu clad strips when two elements experience necking.The average peeling strength can be increased from13.85to42.31N/mm after heat treatment at800℃for1h,and the observation of the Cu side at peeling interface shows that more Fe is adhered on the Cu side after the heat treatment.All above illustrate that heat treatment can improve the strength of the bonding interface of Invar/Cu clad strips.展开更多
The effect of different surface treatments on the bonding strength of composite plates was investigated under the conditions of 400℃ and reduction ratio of 45%.Results show that the wire brush grinding treatment can ...The effect of different surface treatments on the bonding strength of composite plates was investigated under the conditions of 400℃ and reduction ratio of 45%.Results show that the wire brush grinding treatment can only eliminate the oxide film on the plate surface,but it can hardly produce a hard layer on the plate surface.The bonding effect depends on the element diffusion promoted by the close contact between the metals on both sides of the interface.After anodic oxidation,there is a hard layer on the metal surface,and the hard layer broken during the rolling process forms a mechanical occlusion at the bonding interface.However,the hard layer cannot form an effective combination with the metal at the interface,and the bonding can only occur in the fresh metal bonding area at the crack of the hard layer.The acid-alkali washing treatment can completely remove the hard layer on the surface of both alloys without increasing the surface roughness of the plate,and the metal on both sides of the interface is more closely bonded during the rolling process.The optimal bonding strength can be obtained by surface treatment of acid-alkali washing for the aluminum-magnesium hot-rolled bonding.展开更多
One of the key problems by diffusion-rolling bonding with small reduction for carbon steel plates is the bonding assistant coat. Abonding assitant coat used below 850℃ was developed. It contained copper as basic elem...One of the key problems by diffusion-rolling bonding with small reduction for carbon steel plates is the bonding assistant coat. Abonding assitant coat used below 850℃ was developed. It contained copper as basic element and zinc as main alloy element. Other small elements and rear metals were added to decrease the melting point and to obtain a better clouding and bigh plasticity. Based on the theory of brazing and transient liquid diffusion welding, two carbon steel plates were rolled with small reduction by using self-made bonding assistant coat. Temperature, pressure and holding time are the main technology parameters for controlling the process of diffusion-rolling. The results show that the bonding strength is the greatest when the bonding temperature is 830℃, holding time is 3 min and the reduction rate is 9%.展开更多
Fluororesin-based anti-corrosive coatings including graded FEP/PPS were prepared on carbon steel by melt powder coating, the bonding strength of all coating systems was determined by the pull-off test. It is found tha...Fluororesin-based anti-corrosive coatings including graded FEP/PPS were prepared on carbon steel by melt powder coating, the bonding strength of all coating systems was determined by the pull-off test. It is found that the poor adhesion of fluororesin coatings to metallic substrates is improved obviously by the graded coating structure of FEP/PPS, and the bonding strength reaches up to 11.8 MPa for the five-layer system. Examination by electron probe microanalysis （EPMA） verifies that the distribution of main components is graded in the five-layer system, which is responsible for the enhancement of the interfacial bonding.展开更多
Ethylene-Vinyl Acetate （EVA） redispersible powder and latex were used to modify mortar. Three kinds of curing regimes： standard curing, high temperature curing and freeze-thaw circle curing were adopted to cure the...Ethylene-Vinyl Acetate （EVA） redispersible powder and latex were used to modify mortar. Three kinds of curing regimes： standard curing, high temperature curing and freeze-thaw circle curing were adopted to cure the bonded samples. Bonding strength of EVA modified mortar was tested at 28 days. The development of bonding strengths under all three curing regimes were discussed and compared. The experimental results show that bonding strength increases with the increase of EVA content in mortar. The curing regime used within 28 days is critical according to the bonding strengths values under three curing regimes for different ages. The reasons of that the EVA can improve the bonding strength were analyzed.展开更多
The fraction of TiN/Si3N4 in the cross section was observed with scanning electric microscope （SEM）, and residual stresses of TiN coated on the surface of Si3N4 ceramic were measured with X-ray diffraction （XRD）.T...The fraction of TiN/Si3N4 in the cross section was observed with scanning electric microscope （SEM）, and residual stresses of TiN coated on the surface of Si3N4 ceramic were measured with X-ray diffraction （XRD）.The hardness of TiN film was measured, and bonding strength of TiN film coated on Si3N4 substrate was measured by scratching method. The formed mechanism of residual stress and the failure mechanism of the bonding interface in the film were analyzed, and the adhesion mechanism of TiN film was investigated preliminarily. The results show that residual stresses of TiN film are all behaved as compressive stress, and TiN film is represented smoothly with brittle fracture, which is closely bonded with Si3N4 substrate. TiN film has high hardness and bonding strength of about 500 MPa, which could satisfy usage requests of the surface of cutting Si3N4 ceramic.展开更多
Electromagnetic field is an available online method to increase bonding strength of clad sheet manufactured by horizontal twin-roll casting （HTRC）. In this paper, an electric current pulse （ECP） and a complex fie...Electromagnetic field is an available online method to increase bonding strength of clad sheet manufactured by horizontal twin-roll casting （HTRC）. In this paper, an electric current pulse （ECP） and a complex field （static magnetic field （SMF） together with ECP） are exerted during HTRC of steel/aluminum clad sheet. The produced clad sheet has good appearance, and no visible defects exist at the bonding interface. The inter-diffusion zone at Fe/A1 interface in ECP and SMF＋ECP sheets is 3 and 4 μm, respectively, and the latter increases slightly compared with that in non-field sheet. The average peel strengths （APS） of ECP and SMF＋ECP sheet are 14 and 21 N/mm, respectively, which increase by 2 and 9 N/mm compared with 12 N/mm of non-field sheet. The APS increment in SMF＋ECP sheet is resulted from the increment of interface bonding spots and the enhancement of inter-diffusion zone width.展开更多
The Zr coating was deposited on titanium surface using the magnetron sputtering technique. Effects of Zr coating on microstructure and mechanical properties of porcelain fired to titanium have been investigated. The r...The Zr coating was deposited on titanium surface using the magnetron sputtering technique. Effects of Zr coating on microstructure and mechanical properties of porcelain fired to titanium have been investigated. The results show that interdiffusion of elements occurs during porcelain firing, and the Zr coating can effectively protect titanium surface from excess oxidation. The strength of bond zone with Zr coating deposited for 1 hour reaches 29. 7 MPa, which has increased by 26.4% as compared with that of bond zone without coating （23.5 MPa）.展开更多
The area of combination actually is a kind of interfacial phenomena that exist on the surface or thin film. The properties of interface have important effect on the whole welded joint, even decide directly the interfa...The area of combination actually is a kind of interfacial phenomena that exist on the surface or thin film. The properties of interface have important effect on the whole welded joint, even decide directly the interfacial bonding strength. The bonding strength of metals in cold pressure welding such as Ag Ni (they are hardly mutual soluble) and Ag Cu(they are limited soluble) are discussed in this paper. The results of the tensile test suggest that two kinds of welded joints have enough strength to satisfy with the demand for being used. Moreover, thermodynamics, crystal logy, physics and metal electronic microscopic analysis etc are adopted to further calculate the bonding strength. The results of test and theoretical analyses prove that Ag Ni, Ag Cu, especially, for Ag Ni can form strong welded joint which is higher than that of the relative soft base metals in cold pressure welding.展开更多
In this paper,two types of copper-aluminum heterogeneous electrode plates are stacked and the finite element analysis(FEA)models of two different laser welding conditions are built by using SYSWELD welding simulation ...In this paper,two types of copper-aluminum heterogeneous electrode plates are stacked and the finite element analysis(FEA)models of two different laser welding conditions are built by using SYSWELD welding simulation software to calculate the depth of the welding bead and the temperature distribution of the welding surface.Then,the residual stress analysis data of the welded area are exported and the residual stress is applied to the welded specimen for CAE analysis to ensure that the welding bonding strength meets the design target of a shear force of 500 N or higher.The copper-aluminum laser-stacking simulation technique in this paper can be applied to the manufacturing of copper-aluminum heterogeneous laser-welded electrodes and series-connected electrodes of automotive lithium-ion power battery modules,providing an effective analysis method for welding bonding-strength.展开更多
The integrity of the oil-gas wellbore is critically depending on the quality of the binding between cement and rock materials.Weak bond between cement and formation may lead to the potential leakage of high-pressure f...The integrity of the oil-gas wellbore is critically depending on the quality of the binding between cement and rock materials.Weak bond between cement and formation may lead to the potential leakage of high-pressure formation fluids through cracks and micro-annulus formed at the interface which results into blowout and groundwater contamination.Failure to properly displace mud prior to cementing can lead to poor bonding at the second interface(SI)of the wellbore.The main purpose of this study is to quantify the impact of oil based-filtercake on the bonding quality at the wellbore Second Interface during the drilling of sandstone reservoir well by using shear bond measurements and material characterization techniques.The results indicated that,the presence of oil based-filtercake at the SI has a detrimental effect on shear bond strength making it as weakest point of adhesion.The tested Blank samples had higher bond strength compared to treated(oil based filtercake)samples.The low bond strength for filtercake system was due to existence of oil based filtercake films which hindered the totally cement hydration process to form a strong bond as the oily film cannot allow the interact with aqueous cement slurry material to complete the hydration process.The FTIR analysis showed that,the lower transmittance(35%)at 1091 cm^(-1) band(SieO)of mud treated samples revealed the low content of chemical binder material(Calcium Silicate Hydrate-CSH)at the interface while the blank samples gave 62% at 1088 cm^(-1) band(SieO)showing the high content of CSH at the interface which led high bond strength.The results show that oil-based filtercake has a significant detrimental effect on shear bond strength of the second interface.展开更多
Background:Hydrogen bonding interaction was considered to play a critical role in controlling drug release from transdermal patch.However,the quantitative evaluation of hydrogen bonding strength between drug and polar...Background:Hydrogen bonding interaction was considered to play a critical role in controlling drug release from transdermal patch.However,the quantitative evaluation of hydrogen bonding strength between drug and polar functional group was rarely reported,and the relationship between hydrogen bonding strength and controlled release capacity of pressure sensitive adhesive(PSA)was not well understood.The present study shed light on this relationship.Methods:Acrylate PSAs with amide group were synthesized by a free radical-initiated solution polymerization.Six drugs,i.e.,etodolac,ketoprofen,gemfibrozil,zolmitriptan,propranolol and lidocaine,were selected as model drugs.In vitro drug release and skin permeation experiments and in vivo pharmacokinetic experiment were performed.Partial correlation analysis,fourier-transform infrared spectroscopy and molecular simulation were conducted to provide molecular details of drug-PSA interactions.Mechanical test,rheology study,and modulated differential scanning calorimetry study were performed to scrutinize the free volume and molecular mobility of PSAs.Results:Release rate of all six drugs from amide PSAs decreased with the increase of amide group concentrations;however,only zolmitriptan and propranolol showed decreased skin permeation rate.It was found that drug release was controlled by amide group through hydrogen bonding,and controlled release extent was positively correlated with hydrogen bonding strength.Conclusion:From these results,we concluded that drugs with strong hydrogen bond forming ability and high skin permeation were suitable to use amide PSAs to regulate their release rate from patch.展开更多
Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites wer...Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.展开更多
The atom (Ag,Cu) diffusion behavior and the effect of technology on the interface of rolled Ag/Cu composite contact were investigated. The concentration of Ag and Cu atoms near the interface was determined with electr...The atom (Ag,Cu) diffusion behavior and the effect of technology on the interface of rolled Ag/Cu composite contact were investigated. The concentration of Ag and Cu atoms near the interface was determined with electron probe. The bonding strength of composite interface was tested and the fracture in tensile sample was observed by SEM. The results show that there was inter diffusion of Ag and Cu atoms on the interface, which formed compact layer with high bonding strength of 98 MPa. The practical application proved that the Ag/Cu composite interface is reliable.展开更多
Partial transient liquid-phase bonding （PTLP bonding） of Si3N4 ceramic with Ti/Cu/Ti multi-interlayer is performed with changing the thickness of Ti foil. The influence of Ti foil thickness on interface structure an...Partial transient liquid-phase bonding （PTLP bonding） of Si3N4 ceramic with Ti/Cu/Ti multi-interlayer is performed with changing the thickness of Ti foil. The influence of Ti foil thickness on interface structure and joint strength was discussed. The joint interface structures are investigated by scanning electron microscope （SEM） and energy dispersion spectroscopy（EDS）. The results show that the maximum joint strength of 210 MPa is obtained at room temperature in the experiments. When joining temperature and time are not changed and the process of isothermal solidification is sufficient , interface structure, reaction layer thickness and isothermal solidification thickness change with the thickness of Ti foil.展开更多
基金supported financially by the National Natural Science Foundations of China(No.52102115)the Natural Science Foundation of Sichuan Province,China(No.2025HJRC0019)+1 种基金the Basalt Fiber and Composite Key Laboratory of Sichuan Province,China(No.XXKFJJ202308)Shock and Vibration of Engineering Materials and Structures Key Lab of Sichuan Province,China(No.23kfgk06)。
文摘This study focused on the various surface treatments of grinding,Na OH etching,HCl pickling,micro-arc oxidation and anodic oxidation to strengthen adhesive bonding joint of Aluminum(Al)substrate and Carbon Fiber Reinforced Plastics(CFRP).Different surface conditions were created by these treatments and simple Resin Pre-Coating(RPC)technique was further used to reduce the potential void defects at the root of those micro-cavities.Carbon Nanotubes(CNTs)were guided into the etched micro-cavities to construct quasi-Z-directional fiber bridging and form the“CNT-reinforced epoxy-pins”.The surface performance testing results imply that anodic oxidation of Al substrate created relatively even and continuous channels with higher hardness and better wettability among these treatments,which could provide quasi-vertical spaces for containing epoxy adhesive or CNTs.The single lap shear test results show combined treatments of anodic oxidation and upgraded RPC with CNTs technique on Al substrate yielded the highest bonding strength of 21.8 MPa(up to 243.3% greater than base strength).The constructed through-the-thickness“epoxy-pins”or“CNT-reinforced epoxy-pins”contributed to failure modes changing from complete debonding failure of Al substrate to peeled-off shallow fiber or delamination failure of CFRP panel.The combined treatments could be utilized to manufacture high-performance Al-CFRP composites for aviation industry application.
基金financially supported by the Guangdong Basic and Applied Basic Research Foundation(No.2019A1515110542)the Guangdong Special Support Program(No.2019BT02C629)+5 种基金the National Natural Science Foundation of China(Nos.52005189and 51775196)the Chinese Postdoctoral Science Foundation(No.2020M672617)the Guangzhou Science and Technology Society Project(Nos.X20200301015,201907010008,202007020008and 201807010030)the Chinese Central Universities Funds(No.2018ZD30)supported by Guangdong province Science and Technology Plan Projects(No.2019A1515011841)GDAS Projects(Nos.2020GDASYL-20200402005,2019GDASYL-0501009,2019GDASYL-0502006,2018GDASCX-0111,2018GDASCX-0402 and 2019GDASYL-0402004)。
文摘Additive manufacturing enables processing of functionally graded materials(FGMs)with flexible spatial design and high bonding strength.A steel-copper FGM with high interfacial strength was developed using laser powder bed fusion(LPBF).The effect of laser process parameters on interfacial defects was evaluated by X-ray tomography,which indicates a low porosity level of 0.042%therein.Gradient/fine dendritic grains in the interface are incited by high cooling rates,which facilitates interface strengthening.Multiple mechanical tests evaluate the bonding reliability of interface;and the fatigue tests further substantiate the ultrahigh bonding strength in FGMs,which is superior to traditional manufacturing methods.Mechanisms of the high interfacial bond strength were also discussed.
基金the National Science and Technology Major Project(No.2017-VII-0012-0107)the National Program for Support of Top-notch Young Professionals。
文摘To gain high efficiency and low fuel consumption, aluminum-based abradable seal coatings had been widely used in the compressor casing of aero engines or gas turbines owing to the low elastic modulus. However, the adhesive transfer phenomenon frequently occurs when the radial rubbing generates between titanium alloy blade tips and aluminum-based coating. It tends to increase scratch force and results in blades vibration and even engine jam. To eliminate this problem, a new lightweight epoxy-based abradable seal coating with high bonding strength was developed by an effective and porosity controllable mixing process that distributes spherical pores uniformly in the continuous matrix. A lightweight coating of 63% porosity with a hardness of 33.1(HR15 Y) can be reached when the content of hollow microspheres is 31 wt.%. The coating density is 0.5 g/cm3 and the bonding strength is as high as 18 MPa.The performance of the epoxy-based coating is comprehensively better than aluminum-based coatings in five essential indices. This study is expected to provide a new technical path for obtaining high-quality abradable seal coatings to guarantee the efficient and safe operation of compressors.
基金supported by the National Natural Science Foundation of China (50804019)
文摘Cu-14Al-4.5Fe bronze powders with and without 0.6% Ce were prepared and their coatings were fabricated on 45# carbon steel substrate by atmospheric plasma spraying. The effects of rare earth Ce on the coating interface bonding strength, coatings and bonding interface vertical sections microstructure were investigated by tensile machine, X-ray diffraction analysis, scanning electron microscopy （SEM） and electronic probe microanalysis （EPMA）. The results showed that the shape of powders was more spherical like, and the coating’s hardness and interface bonging tensile strength would be improved to 8.9% and 17.4%, respectively, higher than that of the Cu-14Al-4.5Fe coating without 0.6% Ce added. The refined of κ phases, well distributed matrix phases in coatings and the promotion of Fe, Al elements diffusion led to the improvement in interface bonding strength and hardness of the Cu-14Al-4.5Fe coating with addition of 0.6% Ce, which hardened and strengthened the coating.
基金partly supported a project (JPNP14004) commissioned by the New Energy and Industrial Technology Development Organization (NEDO)the supporting from TOPPAN FORMS CO.,LTD,Japan
文摘In this paper,by proposing a novel and low-cost Ag salt paste,a robustly and large-area(35×35 mm^(2))bare Cu to Cu bonding was realized under a low sintering pressure of 0.8 MPa and a low sintering temperature of 300℃ in air atmospheric conditions.The relationship between the bonding strength and microstructure changes of sintered Ag under various bonding conditions was investigated in detail.The large-area bonded plate exhibits low porosity about 10%and low percentage of voids,which result in ultra-high bonding strength over 58 MPa.More importantly,the introduction of reducing agent formic acid(CH_(2)O_(2))and the low porosity successfully improve the anti-oxidation of novel Ag salt paste during sintering process,result in pure Cu-Ag-Cu bonding.The cross-section of the Ag joints was obtained to explain the bonding pattern,in which Cu was oxidized only at the edge of the sintering interface,and no Cu oxide generated in middle bonding section.The development of novel Ag salt paste successfully addresses the energy-intensive process and low bonding strength faced by large-scale sintering,which greatly promotes the high-temperature applications of power device.
基金Project (51474189) supported by the National Natural Science Foundation of ChinaProject (E2018203446) supported by the Excellent Youth Foundation of Hebei Scientific Committee,ChinaProject (QN2015214) supported by the Educational Commission of Hebei Province,China
文摘Based on traditional twin-roll casting process,Invar/Cu clad strips were successfully fabricated by using solid Invar alloy strip and molten Cu under conditions of high temperature,high pressure and plastic deformation.A series of tests including tensile test,bending test,T-type peeling test and scanning electron microscope(SEM)and energy dispersive spectrometer(EDS)measurements were carried out to analyze the mechanical properties of Invar/Cu clad strips and the micro-morphology of tensile fracture surfaces and bonding interfaces.The results indicate that no delamination phenomenon occurs during the compatible deformation of Invar/Cu in bending test and only one stress platform exists in the tensile stress-strain curve when the bonding strength is large.On the contrary,different mechanical properties of Invar and Cu lead to delamination phenomenon during the uniaxial tensile test,which determines that two stress platforms occur on the stress-strain curve of Invar/Cu clad strips when two elements experience necking.The average peeling strength can be increased from13.85to42.31N/mm after heat treatment at800℃for1h,and the observation of the Cu side at peeling interface shows that more Fe is adhered on the Cu side after the heat treatment.All above illustrate that heat treatment can improve the strength of the bonding interface of Invar/Cu clad strips.
基金National Key Research and Development Program(2018YFA0707300)National Natural Science Foundation of China(52075472)Hebei Natural Science Foundation(E2023203129)。
文摘The effect of different surface treatments on the bonding strength of composite plates was investigated under the conditions of 400℃ and reduction ratio of 45%.Results show that the wire brush grinding treatment can only eliminate the oxide film on the plate surface,but it can hardly produce a hard layer on the plate surface.The bonding effect depends on the element diffusion promoted by the close contact between the metals on both sides of the interface.After anodic oxidation,there is a hard layer on the metal surface,and the hard layer broken during the rolling process forms a mechanical occlusion at the bonding interface.However,the hard layer cannot form an effective combination with the metal at the interface,and the bonding can only occur in the fresh metal bonding area at the crack of the hard layer.The acid-alkali washing treatment can completely remove the hard layer on the surface of both alloys without increasing the surface roughness of the plate,and the metal on both sides of the interface is more closely bonded during the rolling process.The optimal bonding strength can be obtained by surface treatment of acid-alkali washing for the aluminum-magnesium hot-rolled bonding.
文摘One of the key problems by diffusion-rolling bonding with small reduction for carbon steel plates is the bonding assistant coat. Abonding assitant coat used below 850℃ was developed. It contained copper as basic element and zinc as main alloy element. Other small elements and rear metals were added to decrease the melting point and to obtain a better clouding and bigh plasticity. Based on the theory of brazing and transient liquid diffusion welding, two carbon steel plates were rolled with small reduction by using self-made bonding assistant coat. Temperature, pressure and holding time are the main technology parameters for controlling the process of diffusion-rolling. The results show that the bonding strength is the greatest when the bonding temperature is 830℃, holding time is 3 min and the reduction rate is 9%.
文摘Fluororesin-based anti-corrosive coatings including graded FEP/PPS were prepared on carbon steel by melt powder coating, the bonding strength of all coating systems was determined by the pull-off test. It is found that the poor adhesion of fluororesin coatings to metallic substrates is improved obviously by the graded coating structure of FEP/PPS, and the bonding strength reaches up to 11.8 MPa for the five-layer system. Examination by electron probe microanalysis （EPMA） verifies that the distribution of main components is graded in the five-layer system, which is responsible for the enhancement of the interfacial bonding.
文摘Ethylene-Vinyl Acetate （EVA） redispersible powder and latex were used to modify mortar. Three kinds of curing regimes： standard curing, high temperature curing and freeze-thaw circle curing were adopted to cure the bonded samples. Bonding strength of EVA modified mortar was tested at 28 days. The development of bonding strengths under all three curing regimes were discussed and compared. The experimental results show that bonding strength increases with the increase of EVA content in mortar. The curing regime used within 28 days is critical according to the bonding strengths values under three curing regimes for different ages. The reasons of that the EVA can improve the bonding strength were analyzed.
文摘The fraction of TiN/Si3N4 in the cross section was observed with scanning electric microscope （SEM）, and residual stresses of TiN coated on the surface of Si3N4 ceramic were measured with X-ray diffraction （XRD）.The hardness of TiN film was measured, and bonding strength of TiN film coated on Si3N4 substrate was measured by scratching method. The formed mechanism of residual stress and the failure mechanism of the bonding interface in the film were analyzed, and the adhesion mechanism of TiN film was investigated preliminarily. The results show that residual stresses of TiN film are all behaved as compressive stress, and TiN film is represented smoothly with brittle fracture, which is closely bonded with Si3N4 substrate. TiN film has high hardness and bonding strength of about 500 MPa, which could satisfy usage requests of the surface of cutting Si3N4 ceramic.
基金supported by the Industry-Academia-Research projects of Guangdong province, P. R. China (Grant Nos. 2014B090903012, 2013B090200008 and 2013B090600015)
文摘Electromagnetic field is an available online method to increase bonding strength of clad sheet manufactured by horizontal twin-roll casting （HTRC）. In this paper, an electric current pulse （ECP） and a complex field （static magnetic field （SMF） together with ECP） are exerted during HTRC of steel/aluminum clad sheet. The produced clad sheet has good appearance, and no visible defects exist at the bonding interface. The inter-diffusion zone at Fe/A1 interface in ECP and SMF＋ECP sheets is 3 and 4 μm, respectively, and the latter increases slightly compared with that in non-field sheet. The average peel strengths （APS） of ECP and SMF＋ECP sheet are 14 and 21 N/mm, respectively, which increase by 2 and 9 N/mm compared with 12 N/mm of non-field sheet. The APS increment in SMF＋ECP sheet is resulted from the increment of interface bonding spots and the enhancement of inter-diffusion zone width.
文摘The Zr coating was deposited on titanium surface using the magnetron sputtering technique. Effects of Zr coating on microstructure and mechanical properties of porcelain fired to titanium have been investigated. The results show that interdiffusion of elements occurs during porcelain firing, and the Zr coating can effectively protect titanium surface from excess oxidation. The strength of bond zone with Zr coating deposited for 1 hour reaches 29. 7 MPa, which has increased by 26.4% as compared with that of bond zone without coating （23.5 MPa）.
文摘The area of combination actually is a kind of interfacial phenomena that exist on the surface or thin film. The properties of interface have important effect on the whole welded joint, even decide directly the interfacial bonding strength. The bonding strength of metals in cold pressure welding such as Ag Ni (they are hardly mutual soluble) and Ag Cu(they are limited soluble) are discussed in this paper. The results of the tensile test suggest that two kinds of welded joints have enough strength to satisfy with the demand for being used. Moreover, thermodynamics, crystal logy, physics and metal electronic microscopic analysis etc are adopted to further calculate the bonding strength. The results of test and theoretical analyses prove that Ag Ni, Ag Cu, especially, for Ag Ni can form strong welded joint which is higher than that of the relative soft base metals in cold pressure welding.
基金sponsored by the MOEA(Ministry of Economic Affairs)from the Technology Development Program No.109-EC-17-A-25-1581。
文摘In this paper,two types of copper-aluminum heterogeneous electrode plates are stacked and the finite element analysis(FEA)models of two different laser welding conditions are built by using SYSWELD welding simulation software to calculate the depth of the welding bead and the temperature distribution of the welding surface.Then,the residual stress analysis data of the welded area are exported and the residual stress is applied to the welded specimen for CAE analysis to ensure that the welding bonding strength meets the design target of a shear force of 500 N or higher.The copper-aluminum laser-stacking simulation technique in this paper can be applied to the manufacturing of copper-aluminum heterogeneous laser-welded electrodes and series-connected electrodes of automotive lithium-ion power battery modules,providing an effective analysis method for welding bonding-strength.
文摘The integrity of the oil-gas wellbore is critically depending on the quality of the binding between cement and rock materials.Weak bond between cement and formation may lead to the potential leakage of high-pressure formation fluids through cracks and micro-annulus formed at the interface which results into blowout and groundwater contamination.Failure to properly displace mud prior to cementing can lead to poor bonding at the second interface(SI)of the wellbore.The main purpose of this study is to quantify the impact of oil based-filtercake on the bonding quality at the wellbore Second Interface during the drilling of sandstone reservoir well by using shear bond measurements and material characterization techniques.The results indicated that,the presence of oil based-filtercake at the SI has a detrimental effect on shear bond strength making it as weakest point of adhesion.The tested Blank samples had higher bond strength compared to treated(oil based filtercake)samples.The low bond strength for filtercake system was due to existence of oil based filtercake films which hindered the totally cement hydration process to form a strong bond as the oily film cannot allow the interact with aqueous cement slurry material to complete the hydration process.The FTIR analysis showed that,the lower transmittance(35%)at 1091 cm^(-1) band(SieO)of mud treated samples revealed the low content of chemical binder material(Calcium Silicate Hydrate-CSH)at the interface while the blank samples gave 62% at 1088 cm^(-1) band(SieO)showing the high content of CSH at the interface which led high bond strength.The results show that oil-based filtercake has a significant detrimental effect on shear bond strength of the second interface.
基金supported by the National Natural Science Foundation of China(81773665)Natural Science Foundation of Liaoning Province(20170540861,China)
文摘Background:Hydrogen bonding interaction was considered to play a critical role in controlling drug release from transdermal patch.However,the quantitative evaluation of hydrogen bonding strength between drug and polar functional group was rarely reported,and the relationship between hydrogen bonding strength and controlled release capacity of pressure sensitive adhesive(PSA)was not well understood.The present study shed light on this relationship.Methods:Acrylate PSAs with amide group were synthesized by a free radical-initiated solution polymerization.Six drugs,i.e.,etodolac,ketoprofen,gemfibrozil,zolmitriptan,propranolol and lidocaine,were selected as model drugs.In vitro drug release and skin permeation experiments and in vivo pharmacokinetic experiment were performed.Partial correlation analysis,fourier-transform infrared spectroscopy and molecular simulation were conducted to provide molecular details of drug-PSA interactions.Mechanical test,rheology study,and modulated differential scanning calorimetry study were performed to scrutinize the free volume and molecular mobility of PSAs.Results:Release rate of all six drugs from amide PSAs decreased with the increase of amide group concentrations;however,only zolmitriptan and propranolol showed decreased skin permeation rate.It was found that drug release was controlled by amide group through hydrogen bonding,and controlled release extent was positively correlated with hydrogen bonding strength.Conclusion:From these results,we concluded that drugs with strong hydrogen bond forming ability and high skin permeation were suitable to use amide PSAs to regulate their release rate from patch.
基金the National Natural Science Foundation of China(Grant Number:51674303)the National Youth Thousand Plan Program of China+3 种基金the Huxiang High-Level Talent Gathering Project of HUNAN Province(Grant Number:2018RS3015)the Innovation Driven Program of Central South University(Grant Number:2019CX006)the Research Fund of the Key Laboratory of High Performance Complex Manufacturing at Central South Universitythe Ministry of Science and Higher Education of Russia Federation for the financial support through the Grant 14.Z50.31.0043。
文摘Sandwich-like Al/Ti/Al-laminated composites have many advantages such as low density and high specific strength with value in mechanical manufacturing and aerospace engineering. Here, Al/Ti/Al-laminated composites were fabricated by hot roll bonding and subsequent processes: cryorolling(-190 ℃ and-100 ℃), cold rolling(25 ℃), and hot rolling(300 ℃). Their bonding strength and mechanical properties were then studied by an Autograph AGS-X universal electronic testing machine. The results show that cryorolling can improve the interface bonding strength and tensile strength of Al/Ti/Allaminated composites. For the Al/Ti/Al-laminated composites subjected to cryorolling at-100 ℃, they have the highest strength near 260 MPa—this is 48 MPa and 41 MPa higher than the laminated composites subjected to cold and hot rolling, respectively. These results also show the strongest peeling strength. Finally, the mechanisms of the enhancement of bonding strength and mechanical properties of Al/Ti/Al-laminated composites subjected to cryorolling were mainly discussed.
文摘The atom (Ag,Cu) diffusion behavior and the effect of technology on the interface of rolled Ag/Cu composite contact were investigated. The concentration of Ag and Cu atoms near the interface was determined with electron probe. The bonding strength of composite interface was tested and the fracture in tensile sample was observed by SEM. The results show that there was inter diffusion of Ag and Cu atoms on the interface, which formed compact layer with high bonding strength of 98 MPa. The practical application proved that the Ag/Cu composite interface is reliable.
文摘Partial transient liquid-phase bonding （PTLP bonding） of Si3N4 ceramic with Ti/Cu/Ti multi-interlayer is performed with changing the thickness of Ti foil. The influence of Ti foil thickness on interface structure and joint strength was discussed. The joint interface structures are investigated by scanning electron microscope （SEM） and energy dispersion spectroscopy（EDS）. The results show that the maximum joint strength of 210 MPa is obtained at room temperature in the experiments. When joining temperature and time are not changed and the process of isothermal solidification is sufficient , interface structure, reaction layer thickness and isothermal solidification thickness change with the thickness of Ti foil.
