The use of low-grade,refractory and composite paragenetic mineral resources is necessary for overcoming the shortage of iron ore resources in China.As a solution to the treatment of such iron ores,the direct reduction...The use of low-grade,refractory and composite paragenetic mineral resources is necessary for overcoming the shortage of iron ore resources in China.As a solution to the treatment of such iron ores,the direct reduction of carbon-bearing pellets can ensure complete iron removal and the effective enrichment of other high-value elements.Thus,this technology enjoys a broad application prospect.However,there are several problems with low-temperature reduction,such as low iron ore reaction efficiency,long reaction time,and high energy consumption.To improve the low-temperature carbothermic reduction efficiency of iron ores,a static magnetic field with magnetic induction intensity of 1.0 T was introduced.An isothermal reduction experiment was conducted at 1223 K to study the low-temperature self-reduction characteristics of carbon-bearing pellets of Bayan Obo lean iron ores in the static magnetic field.Also,the acting mechanism of the magnetic field was explored from the perspective of the reduction process,reaction efficiency,phase composition,microstructure changes,and dynamic behavior of iron ores.The results showed that the magnetic field can increase the low-temperature reduction rate of carbon-bearing pellets of Bayan Obo lean iron ores.Under the conditions of reduction temperature of 1223 K,magnetic induction intensity of 1.0 T,and reduction time of 60 min,the reduction degree was 92.42%,1.65 times that without a magnetic field.The magnetic field promoted the replacement of Ca^(2+)and Fe^(2+),so that the hard-to-reduce iron-bearing silicates were reduced in the order of Fe2SiO_(4)→(Ca,Na)FeSiO_(4)→FeO→Fe.The magnetic field enabled loose minerals,more pores and cracks,and changes in the growth morphology and distribution position of metallic iron.Compared with the case under the non-magnetic condition,the metallic iron precipitated from the slag phase in a foliated shape,separated from the matrix iron oxides,and grew up at the junction of the slag phase and coke.The magnetic field significantly increased the interfacial chemical reaction rate of the carbothermic reduction of iron ores and reduced the internal diffusion resistance of gas in the product layer.Specifically,the interfacial chemical reaction rate increased by 138%and the internal diffusion coefficient increased by 309%.Therefore,the effect of the magnetic field on the internal diffusion resistance was the main cause for strengthening the low-temperature reduction of iron ores.展开更多
Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify ...Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify the phase composition and floatability of rare earths obtained after HMPT owing to the associated phase transformations.This study explored the mineralogical characteristics and separation behavior of rare earths in HMPT-treated iron tailings.Process mineralogy studies conducted via BGRIMM process mineralogy analysis and X-ray diffraction revealed that the main valuable minerals in the tailings included rare-earth oxides(9.15wt%),monazite(5.31wt%),and fluorite(23.52wt%).The study also examined the impact of mineral liberation and gangue mineral intergrowth on flotation performance.Flotation tests achieved a rare-earth oxide(REO)grade of 74.12wt% with a recovery of 34.17% in open-circuit flotation,whereas closed-circuit flotation resulted in a REO grade of 60.27wt% with a recovery of 73%.Transmission electron microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy revealed that monazite remained stable during the HMPT process,while bastnaesite was transformed into Ce_(7)O_(12)and CeF_(3),leading to increased collector consumption.Nonetheless,the HMPT process did not significantly affect the flotation performance of rare earths.The enrichment of fluorite in the tailings highlighted its further recovery potential.The integration of HMPT with magnetic separation and flotation presents an efficient strategy for recovering rare earths,iron,and fluorite from Bayan Obo ores.展开更多
基金The authors are grateful for the financial support from the Natural Science Foundation of Inner Mongolia(2019MS05010)the National Natural Science Foundation of China(51464039 and 52064044).
文摘The use of low-grade,refractory and composite paragenetic mineral resources is necessary for overcoming the shortage of iron ore resources in China.As a solution to the treatment of such iron ores,the direct reduction of carbon-bearing pellets can ensure complete iron removal and the effective enrichment of other high-value elements.Thus,this technology enjoys a broad application prospect.However,there are several problems with low-temperature reduction,such as low iron ore reaction efficiency,long reaction time,and high energy consumption.To improve the low-temperature carbothermic reduction efficiency of iron ores,a static magnetic field with magnetic induction intensity of 1.0 T was introduced.An isothermal reduction experiment was conducted at 1223 K to study the low-temperature self-reduction characteristics of carbon-bearing pellets of Bayan Obo lean iron ores in the static magnetic field.Also,the acting mechanism of the magnetic field was explored from the perspective of the reduction process,reaction efficiency,phase composition,microstructure changes,and dynamic behavior of iron ores.The results showed that the magnetic field can increase the low-temperature reduction rate of carbon-bearing pellets of Bayan Obo lean iron ores.Under the conditions of reduction temperature of 1223 K,magnetic induction intensity of 1.0 T,and reduction time of 60 min,the reduction degree was 92.42%,1.65 times that without a magnetic field.The magnetic field promoted the replacement of Ca^(2+)and Fe^(2+),so that the hard-to-reduce iron-bearing silicates were reduced in the order of Fe2SiO_(4)→(Ca,Na)FeSiO_(4)→FeO→Fe.The magnetic field enabled loose minerals,more pores and cracks,and changes in the growth morphology and distribution position of metallic iron.Compared with the case under the non-magnetic condition,the metallic iron precipitated from the slag phase in a foliated shape,separated from the matrix iron oxides,and grew up at the junction of the slag phase and coke.The magnetic field significantly increased the interfacial chemical reaction rate of the carbothermic reduction of iron ores and reduced the internal diffusion resistance of gas in the product layer.Specifically,the interfacial chemical reaction rate increased by 138%and the internal diffusion coefficient increased by 309%.Therefore,the effect of the magnetic field on the internal diffusion resistance was the main cause for strengthening the low-temperature reduction of iron ores.
基金the financial support received from the Key Program of National Natural Science Foundation of China(No.52130406)the National Key R&D Program of China(Nos.2021YFC2901000 and 2022YFC2905800)+1 种基金the General Program of National Natural Science Foundation of China(No.52274253)Natural Science Foundation Innovation Group Project of Hubei Province,China(No.2023AFA044)。
文摘Hydrogen-based mineral phase transformation(HMPT)technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores.However,further research is needed to clarify the phase composition and floatability of rare earths obtained after HMPT owing to the associated phase transformations.This study explored the mineralogical characteristics and separation behavior of rare earths in HMPT-treated iron tailings.Process mineralogy studies conducted via BGRIMM process mineralogy analysis and X-ray diffraction revealed that the main valuable minerals in the tailings included rare-earth oxides(9.15wt%),monazite(5.31wt%),and fluorite(23.52wt%).The study also examined the impact of mineral liberation and gangue mineral intergrowth on flotation performance.Flotation tests achieved a rare-earth oxide(REO)grade of 74.12wt% with a recovery of 34.17% in open-circuit flotation,whereas closed-circuit flotation resulted in a REO grade of 60.27wt% with a recovery of 73%.Transmission electron microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy revealed that monazite remained stable during the HMPT process,while bastnaesite was transformed into Ce_(7)O_(12)and CeF_(3),leading to increased collector consumption.Nonetheless,the HMPT process did not significantly affect the flotation performance of rare earths.The enrichment of fluorite in the tailings highlighted its further recovery potential.The integration of HMPT with magnetic separation and flotation presents an efficient strategy for recovering rare earths,iron,and fluorite from Bayan Obo ores.
