This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers in Suizhong Power Plant, such as burner bumout, water-wall leakage, slag screenⅠexplosion, crack happened on the desuperheater ...This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers in Suizhong Power Plant, such as burner bumout, water-wall leakage, slag screenⅠexplosion, crack happened on the desuperheater outlet of reheater and welding defect of economizer; tells the process of renovating these units by modifying the original design and adjusting the operation parameters. After several years' effort, all the problems have been well solved. The experience may be useful for other imported units in China.展开更多
To reduce CO_(2) emissions from coal-fired power plants,the development of low-carbon or carbon-free fuel combustion technologies has become urgent.As a new zero-carbon fuel,ammonia(NH_(3))can be used to address the s...To reduce CO_(2) emissions from coal-fired power plants,the development of low-carbon or carbon-free fuel combustion technologies has become urgent.As a new zero-carbon fuel,ammonia(NH_(3))can be used to address the storage and transportation issues of hydrogen energy.Since it is not feasible to completely replace coal with ammonia in the short term,the development of ammonia-coal co-combustion technology at the current stage is a fast and feasible approach to reduce CO_(2) emissions from coal-fired power plants.This study focuses on modifying the boiler and installing two layers of eight pure-ammonia burners in a 300-MW coal-fired power plant to achieve ammonia-coal co-combustion at proportions ranging from 20%to 10%(by heat ratio)at loads of 180-to 300-MW,respectively.The results show that,during ammonia-coal co-combustion in a 300-MW coal-fired power plant,there was a more significant change in NO_(x) emissions at the furnace outlet compared with that under pure-coal combustion as the boiler oxygen levels varied.Moreover,ammonia burners located in the middle part of the main combustion zone exhibited a better high-temperature reduction performance than those located in the upper part of the main combustion zone.Under all ammonia co-combustion conditions,the NH_(3) concentration at the furnace outlet remained below 1 parts per million(ppm).Compared with that under pure-coal conditions,the thermal efficiency of the boiler slightly decreased(by 0.12%-0.38%)under different loads when ammonia co-combustion reached 15 t·h^(-1).Ammonia co-combustion in coal-fired power plants is a potentially feasible technology route for carbon reduction.展开更多
In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE ...In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE program under body fit coordination (BFC) system, in which TTM non orthogonal method is used to control the irregular geometric boundary, are adopted to solve the control equations. Model tests are conducted to check the calculation results, showing that they are in agreement with each other. Three different alternatives with different side window locations are also calculated to optimize the designs. The field retrofitting results show that the combination of cold tests with numerical calculations has prosperous application in retrofitting or renewing medium and small boilers.展开更多
Based on the porosity method and the improved non uniform QUICK scheme, this paper describes a three dimensional computer simulation to predict the flow characteristics in a tangentially fired boiler. The model is ap...Based on the porosity method and the improved non uniform QUICK scheme, this paper describes a three dimensional computer simulation to predict the flow characteristics in a tangentially fired boiler. The model is applied to a 600?MW boiler modeling under different operating conditions of reverse swirl of secondary air. The numerical results achieve reasonable agreement with experimental data. The calculated results of flow field, the pressure distribution, the relative diameter of tangential circle, angular momentum flux in furnace and the velocity distribution index in horizontal gas pass are analyzed in detail. And then the effects of the reverse swirl of secondary air on flue gas imbalance are discussed. Finally a reasonable operating condition of the reverse swirl of secondary air is presented.展开更多
The tangentially fired utility boiler furnace is divided into several sections. The dynamic mathematical models for each section are presented. In the combustion zone, three dimensional model is used, while for the up...The tangentially fired utility boiler furnace is divided into several sections. The dynamic mathematical models for each section are presented. In the combustion zone, three dimensional model is used, while for the upper sections, lumped parameter model is used instead. With the combination of different models, we can get detailed distributions of gas velocity, temperature, chemical species, heat flux, etc. in the furnace, but with less CPU time. The radiation through the interfaces of each section is cons...展开更多
The feasibility of using an ANN method to predict the mercury emission and speciation in the flue gas of a power station under un-tested combustion/operational conditions is evaluated. Based on existing field testing ...The feasibility of using an ANN method to predict the mercury emission and speciation in the flue gas of a power station under un-tested combustion/operational conditions is evaluated. Based on existing field testing datasets for the emissions of three utility boilers, a 3-layer back-propagation network is applied to predict the mercury speciation at the stack. The whole prediction procedure includes： collection of data, structuring an artificial neural network （ANN） model, training process and error evaluation. A total of 59 parameters of coal and ash analyses and power plant operating conditions are treated as input variables, and the actual mercury emissions and their speciation data are used to supervise the training process and verify the performance of prediction modeling. The precision of model prediction （ root- mean-square error is 0. 8 μg/Nm3 for elemental mercury and 0. 9 μg/Nm3 for total mercury） is acceptable since the spikes of semi- mercury continuous emission monitor （SCEM） with wet conversion modules are taken into consideration.展开更多
Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, i...Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, it is held that, the notable energy imbalance of furnace exit, ever existing in the tangential firing boilers has been solved, with comparatively lower NOX emission concentration of gained. The higher NOX emission concentration and furnace slagging etc. problems existing in wall firing boilers are notable. The comprehensive analysis shows that, it is appropriate to choose lower furnace volume heat release rate and higher flame height in the type selection design of boilers, and sufficient margin should be kept in the selection of coal pulverizing mills.展开更多
[Objective] This study aimed to investigate the characteristics of phosphorus adsorption on boiler slag and optimize the adsorption process. [Method] Boiler slag was used as an adsorbent in the single-grade adsorption...[Objective] This study aimed to investigate the characteristics of phosphorus adsorption on boiler slag and optimize the adsorption process. [Method] Boiler slag was used as an adsorbent in the single-grade adsorption process to dispose the rural domestic sewage. During the course, phosphorus adsorption kinetics and thermodynamics, adsorption operating curve and the minimum boiler slag dosage were analyzed and calculated. [Result] Langmuir adsorption isotherm could be applied to describe the absorption of phosphorus with boiler slag, and the absorption kinetics was confirmed with the pseudo second-order equation. The maximum absorption quantity and the initial absorption rate increased with the rise of temperature, reaching up to 0.159 1 mg/g and 0.169 8 mg/(g·min) respectively at 40 ℃. Thermodynamic variables ΔG0<0 and ΔH0>0 indicated that the entire process was a spontaneous endothermic reaction, and high temperature would facilitate the reaction of absorption. In the single grade adsorption, the minimum adsorbent dosage decreased as the temperature rose; at 40 ℃ the optimum mass ratio of boiler slag to wastewater was 3.31 kg/m3. [Conclusion] The adsorption process with boiler slag as adsorbent is an economical and effective approach for treating rural domestic sewage.展开更多
An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess...An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.展开更多
A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximate...A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximated by its Taylor series expansion with a certain order,the magnitude saturation constraints on the inputs satisfied by increasing the predictive time,and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor.Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances.Comparison of the NMPC scheme with the generic model control(GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level,fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.展开更多
This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In...This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In this period, unitscould not operate stably , their unplanned outage times weremany and durations long, and availabilities low. On the basis oftesting and research and the summing-up of practice, it wasindicated slagging in the furnace, deviation of tine gas energy atthe exit of furnace, and overheating bursting of superheater andreheater etc, endangering the safety and economics ofoperation,main problems could be completely alleviated oravoided through design and type selection of boiler furnace andburners, coal characteristics and coal handling management,and optimization management of operation conditions etc.展开更多
This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant litera...This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant literature on the efficiency in steam boilers. However, few deal exclusively with feedwater systems. The total horsepower in boiler feed pumps and the corresponding energy consumption estimated for Brazilian industries are as follows： 110.5 MWE of motor driven power and a yearly electricity consumption of 442 GWh for a population of 7,800 steam boilers, approximately. It is estimated that there can be an efficiency improvement in feedwater systems for industrial boilers of 30% on average. To a large extent, these opportunities reside in older boilers that are very common in the Brazilian industrial sector. The most common causes for the low efficiency of feedwater systems are： the control loop of the feedwater, oversized boilers and excessive operational pressure set. Sometimes, the boiler feedwater system can present more than one problem simultaneously. Any kind of solution involves some speed regulation, new pump and number of pumps. Each problem generation facilities were selected in which common inefficiencies cases, the improvement in efficiency can get to 37%. form of intervention in boiler feed pumps, such as： impeller trim, may have more than one solution. Three distinct industrial steam are present. The suggested solutions were analyzed. In these three展开更多
Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, p...Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, pressure and coal ash corrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONEL^R alloy 740, is described aiming at meeting this challenge. Emphasis will be on describing the alloy＇ s mechanical properties, coal-ash and steam corrosion resistance. Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology em- ployed to arrive at the current chemical composition.展开更多
To evaluate the potential benefits of biomass use for air pollution control, this paper identified and quantified the emissions of major reactive organic compounds anticipated from biomass-fired industrial boilers. Wo...To evaluate the potential benefits of biomass use for air pollution control, this paper identified and quantified the emissions of major reactive organic compounds anticipated from biomass-fired industrial boilers. Wood pellets(WP) and straw pellets(SP) were burned to determine the volatile organic compound emission profiles for each biomass-boiler combination. More than 100 types of volatile organic compounds(VOCs) were measured from the two biomass boilers. The measured VOC species included alkanes, alkenes and acetylenes, aromatics, halocarbons and carbonyls. A single coal-fired boiler(CB) was also studied to provide a basis for comparison. Biomass boiler 1(BB1) emitted relatively high proportions of alkanes(28.9%–38.1% by mass) and alkenes and acetylenes(23.4%–40.8%),while biomass boiler 2(BB2) emitted relatively high proportions of aromatics(27.9%–29.2%)and oxygenated VOCs(33.0%–44.8%). The total VOC(TVOC) emission factors from BB1(128.59–146.16 mg/kg) were higher than those from BB2(41.26–85.29 mg/kg). The total ozone formation potential(OFP) ranged from 6.26 to 81.75 mg/m^3 with an average of 33.66 mg/m^3 for the two biomass boilers. The total secondary organic aerosol potential(SOAP) ranged from 61.56 to 211.67 mg/m^3 with an average of 142.27 mg/m^3 for the two biomass boilers.The emission factors(EFs) of TVOCs from biomass boilers in this study were similar to those for industrial coal-fired boilers with the same thermal power. These data can supplement existing VOC emission factors for biomass combustion and thus enrich the VOC emission inventory.展开更多
Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion...Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition.The mass gain was distinctly reduced in the presence of SO2 with and without ash deposition on the specimens.Corrosion rates with ash deposit at different temperatures were calculated.Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.展开更多
Volatile organic compounds(VOCs)are the important precursors of the tropospheric ozone(O3)and secondary organic aerosols(SOA),both of which are known to harm human health and disrupt the earth’s climate system.In thi...Volatile organic compounds(VOCs)are the important precursors of the tropospheric ozone(O3)and secondary organic aerosols(SOA),both of which are known to harm human health and disrupt the earth’s climate system.In this study,VOC emission factors,O3 and SOA formation potentials were estimated for two types of industrial boilers:coal-fired boilers(n=3)and oil-fired boilers(n=3).Results showed that EVOCs concentrations were more than nine times higher for oil-fire d boilers compared to those for coal-fired boilers.Emission factors ofΣVOCs were found to be higher for oil-fired boilers(9.26-32.83 mg-VOC/kg)than for coal-fired boilers(1.57-4.13 mg-VOC/kg).Alkanes and aromatics were obtained as the most abundant groups in coal-fired boilers,while oxygenated organics and aromatics were the most contributing groups in oil-fired boilers.Benzene,n-hexane and o-ethyl toluene were the abundant VOC species in coal-fired boiler emissions,whereas toluene was the most abundant VOC species emitted from oil-fired boilers.O3 and SOA formation potentials were found 12 and 18 times,respectively,higher for oil-fired than for coal-fired boilers.Total OFP ranged from 3.99 to 11.39 mg-O3/kg for coal-fired boilers.For oil-fired boilers,total OFP ranged from 36.16 to 131.93 mg-O3/kg.Moreover,total secondary organic aerosol potential(SOAP)ranged from 65.4 to 122.5 mg-SOA/kg and 779.9 to 2252.5 mg-SOA/kg for the coal-fired and oil-fired boilers,respectively.展开更多
Cu-Zn,Cu-Zn-Sn,Cu-Zn-Ni alloys were melted by vacuum smelter.The effect factors to the surface free energy of the alloys such as chemical composition,crystal structure and surface crystal lattice distortion etc.were i...Cu-Zn,Cu-Zn-Sn,Cu-Zn-Ni alloys were melted by vacuum smelter.The effect factors to the surface free energy of the alloys such as chemical composition,crystal structure and surface crystal lattice distortion etc.were investigated by OCA30 automatic contact angle test instrument,metallography microscope and XRD instrument etc.Results suggests:adding alloy element to Cu may increase its surface free energy,and the more kinds of alloy elements are added,the more surface free energy increases;the alloy element Sn an increase the surface free energy of Cu-Zn alloy;Cu-Zn alloy with fir-tree crystal structure,great phase discrepancy and obvious composition aliquation has greater surface free energy;Cu-Zn alloy with compounds and serious surface crystal lattice distortion has greater surface free energy.展开更多
Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling usi...Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling using a water-cooled suction pyrometer were carried out along the furnace elevation. The carbon content and the size distribu-tions of the char samples were obtained. The char morphology was examined using a field emission scanning electron microscope (FESEM). The char sampling was performed on this type of boiler for the first time. The results indicate that the flexibility of this boiler burning low quality coals under a moderate boiler load is better than its flexibility under a high boiler load. Because of the insufficient capacity of the coal pulverizers used,in case of low coal quality the pul-verized coal fineness will drastically decrease under high boiler loads. This causes an increase in the loss due to incom-plete mechanical and chemical combustion. This is the main cause of a low burnout degree of the pulverized coal and the decrease of the flexibility of this AF boiler under a high boiler load.展开更多
Since the combustion system of coal-fired boiler in thermal power plant is characterized as time varying, strongly coupled, and nonlinear, it is hard to achieve a satisfactory performance by the conventional proportio...Since the combustion system of coal-fired boiler in thermal power plant is characterized as time varying, strongly coupled, and nonlinear, it is hard to achieve a satisfactory performance by the conventional proportional integral derivative (PID) control scheme. For the characteristics of the main steam pressure in coal-fired power plant boiler, the sliding mode control system with Smith predictive structure is proposed to look for performance and robustness improvement. First, internal model control (IMC) and Smith predictor (SP) is used to deal with the time delay, and sliding mode controller (SMCr) is designed to overcome the model mismatch. Simulation results show the effectiveness of the proposed controller compared with conventional ones.展开更多
To implement a real-time reduction in NOx,a rapid and accurate model is required.A PLS-ELM model based on the combination of partial least squares(PLS)and the extreme learning machine(ELM)for the establishment of the ...To implement a real-time reduction in NOx,a rapid and accurate model is required.A PLS-ELM model based on the combination of partial least squares(PLS)and the extreme learning machine(ELM)for the establishment of the NOx emission model of utility boilers is proposed.First,the initial input variables of the NOx emission model are determined according to the mechanism analysis.Then,the initial input data is extracted by PLS.Finally,the extracted information is used as the input of the ELM model.A large amount of real data was obtained from the distributed control system(DCS)historical database of a 1 000 MW power plant boiler to train and validate the PLS-ELM model.The modeling performance of the PLS-ELM was compared with that of the back propagation(BP)neural network,support vector machine(SVM)and ELM models.The mean relative errors(MRE)of the PLS-ELM model were 1.58%for the training dataset and 1.69%for the testing dataset.The prediction precision of the PLS-ELM model is higher than those of the BP,SVM and ELM models.The consumption time of the PLS-ELM model is also shorter than that of the BP,SVM and ELM models.展开更多
文摘This article reviews the problems of Russia-made 800-MW coal-fired supercritical boilers in Suizhong Power Plant, such as burner bumout, water-wall leakage, slag screenⅠexplosion, crack happened on the desuperheater outlet of reheater and welding defect of economizer; tells the process of renovating these units by modifying the original design and adjusting the operation parameters. After several years' effort, all the problems have been well solved. The experience may be useful for other imported units in China.
基金supported by the National Key Research and Development Program of China(2023YFB4005700,2023YFB4005705,and 2023YFB4005702-03)the Academy-Local Cooperation Project of the Chinese Academy of Engineering(2023-DFZD-01)+4 种基金the National Natural Science Foundation of China(52207151)the Natural Science Foundation of Anhui Province(2208085QA29)the University Synergy Innovation Program of Anhui Province(GXXT-2022025)the independent project of the Energy Research Institute of Hefei Comprehensive National Science Center(Anhui Energy Laboratory22KZZ525,23KZS402,22KZS301,and 22KZS304).
文摘To reduce CO_(2) emissions from coal-fired power plants,the development of low-carbon or carbon-free fuel combustion technologies has become urgent.As a new zero-carbon fuel,ammonia(NH_(3))can be used to address the storage and transportation issues of hydrogen energy.Since it is not feasible to completely replace coal with ammonia in the short term,the development of ammonia-coal co-combustion technology at the current stage is a fast and feasible approach to reduce CO_(2) emissions from coal-fired power plants.This study focuses on modifying the boiler and installing two layers of eight pure-ammonia burners in a 300-MW coal-fired power plant to achieve ammonia-coal co-combustion at proportions ranging from 20%to 10%(by heat ratio)at loads of 180-to 300-MW,respectively.The results show that,during ammonia-coal co-combustion in a 300-MW coal-fired power plant,there was a more significant change in NO_(x) emissions at the furnace outlet compared with that under pure-coal combustion as the boiler oxygen levels varied.Moreover,ammonia burners located in the middle part of the main combustion zone exhibited a better high-temperature reduction performance than those located in the upper part of the main combustion zone.Under all ammonia co-combustion conditions,the NH_(3) concentration at the furnace outlet remained below 1 parts per million(ppm).Compared with that under pure-coal conditions,the thermal efficiency of the boiler slightly decreased(by 0.12%-0.38%)under different loads when ammonia co-combustion reached 15 t·h^(-1).Ammonia co-combustion in coal-fired power plants is a potentially feasible technology route for carbon reduction.
文摘In this paper, cold simulation experiments and numerical calculations are conducted to predict 3 D flow field aerodynamics for an oil furnace after being retrofitted due to its fuel variation. K ε model and SIMPLE program under body fit coordination (BFC) system, in which TTM non orthogonal method is used to control the irregular geometric boundary, are adopted to solve the control equations. Model tests are conducted to check the calculation results, showing that they are in agreement with each other. Three different alternatives with different side window locations are also calculated to optimize the designs. The field retrofitting results show that the combination of cold tests with numerical calculations has prosperous application in retrofitting or renewing medium and small boilers.
文摘Based on the porosity method and the improved non uniform QUICK scheme, this paper describes a three dimensional computer simulation to predict the flow characteristics in a tangentially fired boiler. The model is applied to a 600?MW boiler modeling under different operating conditions of reverse swirl of secondary air. The numerical results achieve reasonable agreement with experimental data. The calculated results of flow field, the pressure distribution, the relative diameter of tangential circle, angular momentum flux in furnace and the velocity distribution index in horizontal gas pass are analyzed in detail. And then the effects of the reverse swirl of secondary air on flue gas imbalance are discussed. Finally a reasonable operating condition of the reverse swirl of secondary air is presented.
文摘The tangentially fired utility boiler furnace is divided into several sections. The dynamic mathematical models for each section are presented. In the combustion zone, three dimensional model is used, while for the upper sections, lumped parameter model is used instead. With the combination of different models, we can get detailed distributions of gas velocity, temperature, chemical species, heat flux, etc. in the furnace, but with less CPU time. The radiation through the interfaces of each section is cons...
基金The National Basic Research Program of China (973Program) (No.2006CB200302)the Natural Science Foundation of JiangsuProvince (No.BK2007224).
文摘The feasibility of using an ANN method to predict the mercury emission and speciation in the flue gas of a power station under un-tested combustion/operational conditions is evaluated. Based on existing field testing datasets for the emissions of three utility boilers, a 3-layer back-propagation network is applied to predict the mercury speciation at the stack. The whole prediction procedure includes： collection of data, structuring an artificial neural network （ANN） model, training process and error evaluation. A total of 59 parameters of coal and ash analyses and power plant operating conditions are treated as input variables, and the actual mercury emissions and their speciation data are used to supervise the training process and verify the performance of prediction modeling. The precision of model prediction （ root- mean-square error is 0. 8 μg/Nm3 for elemental mercury and 0. 9 μg/Nm3 for total mercury） is acceptable since the spikes of semi- mercury continuous emission monitor （SCEM） with wet conversion modules are taken into consideration.
文摘Large size utility boilers develop rapidly in China, both their reliability and economics have reached better level. The operating situations of various existing boilers on the basis of different coals are analyzed, it is held that, the notable energy imbalance of furnace exit, ever existing in the tangential firing boilers has been solved, with comparatively lower NOX emission concentration of gained. The higher NOX emission concentration and furnace slagging etc. problems existing in wall firing boilers are notable. The comprehensive analysis shows that, it is appropriate to choose lower furnace volume heat release rate and higher flame height in the type selection design of boilers, and sufficient margin should be kept in the selection of coal pulverizing mills.
文摘[Objective] This study aimed to investigate the characteristics of phosphorus adsorption on boiler slag and optimize the adsorption process. [Method] Boiler slag was used as an adsorbent in the single-grade adsorption process to dispose the rural domestic sewage. During the course, phosphorus adsorption kinetics and thermodynamics, adsorption operating curve and the minimum boiler slag dosage were analyzed and calculated. [Result] Langmuir adsorption isotherm could be applied to describe the absorption of phosphorus with boiler slag, and the absorption kinetics was confirmed with the pseudo second-order equation. The maximum absorption quantity and the initial absorption rate increased with the rise of temperature, reaching up to 0.159 1 mg/g and 0.169 8 mg/(g·min) respectively at 40 ℃. Thermodynamic variables ΔG0<0 and ΔH0>0 indicated that the entire process was a spontaneous endothermic reaction, and high temperature would facilitate the reaction of absorption. In the single grade adsorption, the minimum adsorbent dosage decreased as the temperature rose; at 40 ℃ the optimum mass ratio of boiler slag to wastewater was 3.31 kg/m3. [Conclusion] The adsorption process with boiler slag as adsorbent is an economical and effective approach for treating rural domestic sewage.
文摘An improved mathematical model for a circulating fluidized bed (CFB) boiler based on the model developed earlier by the authors was applied to simulate the operation of a 12 MW CFB boiler. The influences of the excess air ratio, primary air ratio, coal particle size distribution, coal properties (ash content and volatile content) and Ca/S ratio on the boiler operation were analyzed. The results showed that the model simulation may be applied to the optimum design and economic operation of the CFB boiler.
基金the Natural Science Foundation of China (No.50636010)
文摘A continuous-time nonlinear model predictive controller(NMPC) was designed for a boiler-turbine unit.The controller was designed by optimizing a receding-horizon performance index,with the nonlinear system approximated by its Taylor series expansion with a certain order,the magnitude saturation constraints on the inputs satisfied by increasing the predictive time,and the rate saturation conditions on the actuators satisfied by tuning the time constant of the reference trajectories in a reference governor.Simulation results showed that the controller can drive the drum pressure and output power of the nonlinear boiler-turbine unit to follow their respective reference trajectories throughout a varying operation range and keep the water level deviation within tolerances.Comparison of the NMPC scheme with the generic model control(GMC) scheme indicated that the responses are slower and there are more oscillations in the responses of the water level,fuel flow input and feed water flow input in the GMC scheme when the boiler-turbine unit is operating over a wide range.
文摘This article introduces the present status anddevelopment of 600 MW class boilers in China. The statisticaldata indicate that most 600 MW generating units experiencedrelatively length" growing up" period. In this period, unitscould not operate stably , their unplanned outage times weremany and durations long, and availabilities low. On the basis oftesting and research and the summing-up of practice, it wasindicated slagging in the furnace, deviation of tine gas energy atthe exit of furnace, and overheating bursting of superheater andreheater etc, endangering the safety and economics ofoperation,main problems could be completely alleviated oravoided through design and type selection of boiler furnace andburners, coal characteristics and coal handling management,and optimization management of operation conditions etc.
文摘This paper presents some opportunities to improve feedwater system efficiency for industrial boilers, usually consisting of multistage centrifugal pumps driven by three-phase induction motors. There is abundant literature on the efficiency in steam boilers. However, few deal exclusively with feedwater systems. The total horsepower in boiler feed pumps and the corresponding energy consumption estimated for Brazilian industries are as follows： 110.5 MWE of motor driven power and a yearly electricity consumption of 442 GWh for a population of 7,800 steam boilers, approximately. It is estimated that there can be an efficiency improvement in feedwater systems for industrial boilers of 30% on average. To a large extent, these opportunities reside in older boilers that are very common in the Brazilian industrial sector. The most common causes for the low efficiency of feedwater systems are： the control loop of the feedwater, oversized boilers and excessive operational pressure set. Sometimes, the boiler feedwater system can present more than one problem simultaneously. Any kind of solution involves some speed regulation, new pump and number of pumps. Each problem generation facilities were selected in which common inefficiencies cases, the improvement in efficiency can get to 37%. form of intervention in boiler feed pumps, such as： impeller trim, may have more than one solution. Three distinct industrial steam are present. The suggested solutions were analyzed. In these three
文摘Chinese utilities as well as those worldwide are facing increased demand for additional electricity, reduced plant emissions and greater efficiency. To meet this challenge will require increasing boiler temperature, pressure and coal ash corrosion resistance of the materials of boiler construction of future coal-fired boilers. A new nickel-based tube alloy, INCONEL^R alloy 740, is described aiming at meeting this challenge. Emphasis will be on describing the alloy＇ s mechanical properties, coal-ash and steam corrosion resistance. Microstructural stability as a function of temperature and time is addressed as well as some of the early methodology em- ployed to arrive at the current chemical composition.
基金supported by the National Natural Science Foundation of China(No.41275135)the Chinese National Key Research and Development Plan(No.2017YFC0212503)
文摘To evaluate the potential benefits of biomass use for air pollution control, this paper identified and quantified the emissions of major reactive organic compounds anticipated from biomass-fired industrial boilers. Wood pellets(WP) and straw pellets(SP) were burned to determine the volatile organic compound emission profiles for each biomass-boiler combination. More than 100 types of volatile organic compounds(VOCs) were measured from the two biomass boilers. The measured VOC species included alkanes, alkenes and acetylenes, aromatics, halocarbons and carbonyls. A single coal-fired boiler(CB) was also studied to provide a basis for comparison. Biomass boiler 1(BB1) emitted relatively high proportions of alkanes(28.9%–38.1% by mass) and alkenes and acetylenes(23.4%–40.8%),while biomass boiler 2(BB2) emitted relatively high proportions of aromatics(27.9%–29.2%)and oxygenated VOCs(33.0%–44.8%). The total VOC(TVOC) emission factors from BB1(128.59–146.16 mg/kg) were higher than those from BB2(41.26–85.29 mg/kg). The total ozone formation potential(OFP) ranged from 6.26 to 81.75 mg/m^3 with an average of 33.66 mg/m^3 for the two biomass boilers. The total secondary organic aerosol potential(SOAP) ranged from 61.56 to 211.67 mg/m^3 with an average of 142.27 mg/m^3 for the two biomass boilers.The emission factors(EFs) of TVOCs from biomass boilers in this study were similar to those for industrial coal-fired boilers with the same thermal power. These data can supplement existing VOC emission factors for biomass combustion and thus enrich the VOC emission inventory.
文摘Corrosion behavior of TP316L was investigated with simulated atmosphere and ash deposition for the superheater in biomass boiler.Corrosion dynamic curves were plotted by mass gain.The results showed that the corrosion was dependent on temperature and was greatly accelerated by ash deposition.The mass gain was distinctly reduced in the presence of SO2 with and without ash deposition on the specimens.Corrosion rates with ash deposit at different temperatures were calculated.Two feasible methods were provided to avoid serious high-temperature corrosion in the biomass boiler.
文摘Volatile organic compounds(VOCs)are the important precursors of the tropospheric ozone(O3)and secondary organic aerosols(SOA),both of which are known to harm human health and disrupt the earth’s climate system.In this study,VOC emission factors,O3 and SOA formation potentials were estimated for two types of industrial boilers:coal-fired boilers(n=3)and oil-fired boilers(n=3).Results showed that EVOCs concentrations were more than nine times higher for oil-fire d boilers compared to those for coal-fired boilers.Emission factors ofΣVOCs were found to be higher for oil-fired boilers(9.26-32.83 mg-VOC/kg)than for coal-fired boilers(1.57-4.13 mg-VOC/kg).Alkanes and aromatics were obtained as the most abundant groups in coal-fired boilers,while oxygenated organics and aromatics were the most contributing groups in oil-fired boilers.Benzene,n-hexane and o-ethyl toluene were the abundant VOC species in coal-fired boiler emissions,whereas toluene was the most abundant VOC species emitted from oil-fired boilers.O3 and SOA formation potentials were found 12 and 18 times,respectively,higher for oil-fired than for coal-fired boilers.Total OFP ranged from 3.99 to 11.39 mg-O3/kg for coal-fired boilers.For oil-fired boilers,total OFP ranged from 36.16 to 131.93 mg-O3/kg.Moreover,total secondary organic aerosol potential(SOAP)ranged from 65.4 to 122.5 mg-SOA/kg and 779.9 to 2252.5 mg-SOA/kg for the coal-fired and oil-fired boilers,respectively.
基金This work was financially supported by the Key Technologies R&D Programme of Tianjin(06YFGZGX02400).
文摘Cu-Zn,Cu-Zn-Sn,Cu-Zn-Ni alloys were melted by vacuum smelter.The effect factors to the surface free energy of the alloys such as chemical composition,crystal structure and surface crystal lattice distortion etc.were investigated by OCA30 automatic contact angle test instrument,metallography microscope and XRD instrument etc.Results suggests:adding alloy element to Cu may increase its surface free energy,and the more kinds of alloy elements are added,the more surface free energy increases;the alloy element Sn an increase the surface free energy of Cu-Zn alloy;Cu-Zn alloy with fir-tree crystal structure,great phase discrepancy and obvious composition aliquation has greater surface free energy;Cu-Zn alloy with compounds and serious surface crystal lattice distortion has greater surface free energy.
基金Projects 2006AA05Z301 supported by the Hi-tech Research and Development Program of China50636010 by the National Natural Science Foundation of China
文摘Experimental investigations on the flexibility of a 300 MW Arch Firing (AF) coal-fired boiler when burning low quality coals is reported. Measurements of gas temperature and species concentration and char sampling using a water-cooled suction pyrometer were carried out along the furnace elevation. The carbon content and the size distribu-tions of the char samples were obtained. The char morphology was examined using a field emission scanning electron microscope (FESEM). The char sampling was performed on this type of boiler for the first time. The results indicate that the flexibility of this boiler burning low quality coals under a moderate boiler load is better than its flexibility under a high boiler load. Because of the insufficient capacity of the coal pulverizers used,in case of low coal quality the pul-verized coal fineness will drastically decrease under high boiler loads. This causes an increase in the loss due to incom-plete mechanical and chemical combustion. This is the main cause of a low burnout degree of the pulverized coal and the decrease of the flexibility of this AF boiler under a high boiler load.
基金Supported by the National Natural Science Foundation of China (61174059, 60934007, 61233004)the National Basic Research Program of China (2013CB035406)Shanghai Rising-Star Tracking Program (11QH1401300)
文摘Since the combustion system of coal-fired boiler in thermal power plant is characterized as time varying, strongly coupled, and nonlinear, it is hard to achieve a satisfactory performance by the conventional proportional integral derivative (PID) control scheme. For the characteristics of the main steam pressure in coal-fired power plant boiler, the sliding mode control system with Smith predictive structure is proposed to look for performance and robustness improvement. First, internal model control (IMC) and Smith predictor (SP) is used to deal with the time delay, and sliding mode controller (SMCr) is designed to overcome the model mismatch. Simulation results show the effectiveness of the proposed controller compared with conventional ones.
基金The National Natural Science Foundation of China(No.71471060)Natural Science Foundation of Hebei Province(No.E2018502111)
文摘To implement a real-time reduction in NOx,a rapid and accurate model is required.A PLS-ELM model based on the combination of partial least squares(PLS)and the extreme learning machine(ELM)for the establishment of the NOx emission model of utility boilers is proposed.First,the initial input variables of the NOx emission model are determined according to the mechanism analysis.Then,the initial input data is extracted by PLS.Finally,the extracted information is used as the input of the ELM model.A large amount of real data was obtained from the distributed control system(DCS)historical database of a 1 000 MW power plant boiler to train and validate the PLS-ELM model.The modeling performance of the PLS-ELM was compared with that of the back propagation(BP)neural network,support vector machine(SVM)and ELM models.The mean relative errors(MRE)of the PLS-ELM model were 1.58%for the training dataset and 1.69%for the testing dataset.The prediction precision of the PLS-ELM model is higher than those of the BP,SVM and ELM models.The consumption time of the PLS-ELM model is also shorter than that of the BP,SVM and ELM models.
