The influence of arc current and pressure on the non-chemical equilibrium （non-CE） air arc behavior of a nozzle structure was investigated based on the self-consistent non-chemical equilibrium model. The arc behavio...The influence of arc current and pressure on the non-chemical equilibrium （non-CE） air arc behavior of a nozzle structure was investigated based on the self-consistent non-chemical equilibrium model. The arc behavior during both the arc burning and arc decay phases were discussed at different currents and different pressures. We also devised the concept of a non- equilibrium parameter for a better understanding of non-CE effects. During the arc burning phase, the increasing current leads to a decrease of the non-equilibrium parameter of the particles in the arc core, while the increasing pressure leads to an increase of the non-equilibrium parameter of the particles in the arc core. During the arc decay phase, the non-CE effect will decrease by increasing the arc burning current and the nozzle pressure. Three factors together-- convection, diffusion and chemical reactions--influence non-CE behavior.展开更多
Superalloy C-276 is known to be prone to hot cracking during fusion welding by Gas Tungsten Arc method. Microsegregation occurring during cooling of fusion zone with consequent appearance of topologically close-packed...Superalloy C-276 is known to be prone to hot cracking during fusion welding by Gas Tungsten Arc method. Microsegregation occurring during cooling of fusion zone with consequent appearance of topologically close-packed phases P and IX has been held responsible for the observed hot cracking. The present work investigated the possibility of suppressing the microsegregation in weldments by resorting to current pulse. Weldments were made by continuous current gas tungsten arc welding and pulsed current gas tungsten arc welding using ERNiCrMo-4 filler wire. The weld joints were studied with respect to microstructure, microsegregation, and mechanical properties. Optical microscopy and scanning electron microscopy were employed to study the microstructure. Energy-Dispersive X-ray Spectroscopy was carried out to evaluate the extent of microsegregation. Tensile testing was carried out to determine the strength and ductility. The results show that the joints fabricated with pulsed current gave rise to narrower welds with practically no heat affected zone, a refined microstructure in the fusion zone, reduced microsegregation, and superior combination of mechanical properties.展开更多
The main objective of this investigation is to study the influence of arc constriction current frequency(ACCF)on tensile properties and microstructural evolution of aerospace Alloy 718 sheets(2 mm in thickness)joined ...The main objective of this investigation is to study the influence of arc constriction current frequency(ACCF)on tensile properties and microstructural evolution of aerospace Alloy 718 sheets(2 mm in thickness)joined by constricted arc TIG(CA-TIG)welding process.One variable at a time approach of design of experiments(DOE)was used,in which ACCF was varied from 4 to 20 kHz at an interval of 5 levels while other parameters were kept constant.The joints welded using ACCF of 4 kHz exhibited superior tensile properties extending joint efficiency up to 99.20%.It is attributed to the grain refinement in fusion zone leading to the evolution of finer,discrete Laves phase in interdendritic areas.An increase of ACCF above 12 kHz caused severe grain growth and evolution of coarser Laves phase in fusion zone.Alloy 718 welds showed more obvious tendency for Nb segregation and Laves phase formation at higher levels of ACCF due to the slower cooling rate.The volume fraction of Laves phase was increased by 62.31%at ACCF of 20 kHz compared to that at 4 kHz,thereby reducing the tensile properties of joints.This is mainly due to the stacking of heat input in weld thermal cycles at increased levels of ACCF.展开更多
The nitrided layers mainly containing TiN dendrites were fabricated by direct current nitrogen arc melting method. The test results show that the layers are harder and more resistant to wear than the titanium substrat...The nitrided layers mainly containing TiN dendrites were fabricated by direct current nitrogen arc melting method. The test results show that the layers are harder and more resistant to wear than the titanium substrate. Arc traveling speeds and arc currents have an effect on both the microstructures and the properties of the layers. Decreasing the arc traveling speed or increasing the arc current can obviously enhance the hardness and the wear resistance of the nitrided layers.展开更多
The rip currents induced by waves off arc-shaped coastlines are seriously harmful to humans, but understanding of their characteristics is lacking. In this study, the FUNWAVE model was used to calculate the wave-induc...The rip currents induced by waves off arc-shaped coastlines are seriously harmful to humans, but understanding of their characteristics is lacking. In this study, the FUNWAVE model was used to calculate the wave-induced currents in the Haller experiment and the ideal arc-shaped coast similar to Sanya Dadonghai, Hainan Province,China. The results showed that the FUNWAVE model has considerable ability to simulate the rip currents, and it was used to further simulate rip currents off arc-shaped coastlines to investigate their characteristics. The rip currents were found to be stronger as the curvature of arc-shaped coastline increased. Coastal beach slope exerts a significant influence on rip currents; in particular, an overly steep or overly mild slope is not conducive to creating rip currents. Furthermore, the rip currents were found to become weaker as the size of arc-shaped coast decreased. When the height and period of waves increase, the strength of rip currents also increases, and, in some cases, wave heights of 0.4 m may produce dangerous rip currents.展开更多
An empirical relationship to predict tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy was developed. Incorporating process parameters such as peak current, base current, pulse frequency...An empirical relationship to predict tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy was developed. Incorporating process parameters such as peak current, base current, pulse frequency and pulse on time were studied. The experiments were conducted based on a four-factor, five-level, central composite design matrix. The developed empirical relationship can be effectively used to predict the tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints at 95% confidence level. The results indicate that pulse frequency has the greatest influence on tensile strength, followed by peak current, pulse on time and base current.展开更多
A unified numerical model is developed to couple the plasma arc, weld pool and keyhole in a self consistent way. The plasma arc/anode interface and the melt/solid interface are treated specially, the VOF method is use...A unified numerical model is developed to couple the plasma arc, weld pool and keyhole in a self consistent way. The plasma arc/anode interface and the melt/solid interface are treated specially, the VOF method is used to trace the moving keyhole wall, and the fluid flow and heat transfer in both the plasma arc and weld pool are numerically simulated. The distributions of current density and arc pressure on the weld pool surface during the keyhole formation process are analyzed using the coupled model. The predicted arc pressure and current density are compared with the experimentally measured results, and both are in good agreement.展开更多
The GaInSn liquid metal current limiter based on the fluid pinch effect has broad application prospects due to its particular properties. However, the limited rated current and abil- ity of power dissipation are the c...The GaInSn liquid metal current limiter based on the fluid pinch effect has broad application prospects due to its particular properties. However, the limited rated current and abil- ity of power dissipation are the critical problems for its wide application. Firstly, the temperature distribution of the liquid metal current limiter （LMCL） was obtained by experiments with a rated current of 1 kA and the arc ignition phenomenon was observed with 1.5 kA, which indicates that the rated current is mainly limited by the arc rather than the high temperature compared to the traditional switchgears. Furthermore, an improved method is proposed by adding the paralleled pure resistance, impedance or another LMCL element to protect the setup from the fault energy concentration in the setup. The problem of a slower arc voltage increasing rate can be solved by adding a paralleled impedance with suitable parameters. Finally, the current limiting properties based on the improved method were investigated and the alternating oscillating current was found between two paralleled LMCL elements owing to their deviation of arc ignition in reality.展开更多
In the present study, titania coatings were prepared under different current density conditions in micro-arc oxidation （MAO） process on titanium alloy in NaAlO2 solution. The aim of this work was to study the effect...In the present study, titania coatings were prepared under different current density conditions in micro-arc oxidation （MAO） process on titanium alloy in NaAlO2 solution. The aim of this work was to study the effects of current density on the microstructure of titania coatings. The morphology and phase composition of the coatings were investigated by field emission scanning electron microscopy （FESEM）, X-ray diffraction （XRD） and Raman spectra. The thickness and surface roughness of the coatings were characterized by confocal laser Scanning Microscopy （CLSM）. The results showed that the coatings were composed of crystalline anatase and rutile phases of TiO2, and contain a network of evenly distributed small pores. It has also shown that an increase in current density leads to an increase in rutile content.展开更多
The synthetic making test has been widely used in evaluating the break ability of high-voltage circuit breaker. However, the test research and application are still inadequate, especially in the condition of rated vol...The synthetic making test has been widely used in evaluating the break ability of high-voltage circuit breaker. However, the test research and application are still inadequate, especially in the condition of rated voltage. According to the realistic conditions of test stations in China, a control device based on pre-arcing current detection and phase control is proposed in this paper. A sample of the control device made up of DSP TMS320LF2407A is fabricated, in which the CPLD MAX7064 is used to transmit signals for EMC design. It can be applied in full voltage synthetic making test at a level of 126kV/63kA. The test results show that, it is accurate to control the making phase of the applied voltage, whether the closing is demanded at voltage peak or zero.展开更多
The variation in arc characteristics and behavior of metal transfer with the change in pulse parameters has been studied by high speed video camera during pulse current flux-cored arc weld deposition.A comparative stu...The variation in arc characteristics and behavior of metal transfer with the change in pulse parameters has been studied by high speed video camera during pulse current flux-cored arc weld deposition.A comparative study of similar nature has also been carried out during flux-cored arc weld deposition in globular and spray transfer modes.The effect of pulse parameters has been studied by considering their mean current and arc voltage.The arc characteristics studied by its root diameter,projected diameter and length,and the behavior of metal transfer noted by the metal transfer model and the droplet diameter have been found to vary significantly with the pulse parameters.The observation may help in understanding the arc characteristics with respect to the variation in pulse parameters which may be beneficial in using pulse current FCAW to produce desired weld quality.展开更多
The arc regulation method is applied to the high-current ion source for high-power hydrogen ion beam extraction for the first time. The characteristics of the arc and beam, including the probe ion saturation current, ...The arc regulation method is applied to the high-current ion source for high-power hydrogen ion beam extraction for the first time. The characteristics of the arc and beam, including the probe ion saturation current, the arc power and the beam current, are studied with feedback control. The results show that the arc regulation method can be successfully applied to ion beam extraction. This lays a sound foundation for the testing of a new ion source and the operation of a conditioned ion source for neutral beam injector devices.展开更多
The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composit...The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composite rotatable design matrix is used to op- timize the number of experiments. The mathematical models have been developed by response surface method. The adequacy of the models is checked by analysis of vari- ance technique. By using the developed mathematical models, grain size and ultimate tensile strength of the joints can be predicted with 99% confidence level. Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld joints.展开更多
This paper focuses on a numerical simulation of the arc plasma behavior in the arc splitting process, considering the eddy currents in the electrodes and the splitter plate. Based on three-dimensional （3D） magneto-h...This paper focuses on a numerical simulation of the arc plasma behavior in the arc splitting process, considering the eddy currents in the electrodes and the splitter plate. Based on three-dimensional （3D） magneto-hydrodynamic （MHD） theory, a thin layer of nonlinear electrical resistance elements is used in the model to represent the voltage drop of plasma sheath and the formation of new arc root in order to include the arc splitting process in the simulation. In the arcing process, eddy currents in metal parts are generated by a time-varying magnetic field. The arc model is calculated with the time-varying magnetic field term, so that the eddy current effects can be considered. The effect of nonlinear permeability of a ferromagnetic material is also involved in the calculation. Using the simulation results for the temperature, velocity and current density distribution, the arc splitting process is analyzed in detail. The calculated results are compared with the simulation neglecting eddy currents.展开更多
The characteristics of nitrided layers prepared on commercially pure titanium substrates by direct current nitrogen arc are presented by scanning electron microscopy （SEM） and transmission electron microscopy （TEM...The characteristics of nitrided layers prepared on commercially pure titanium substrates by direct current nitrogen arc are presented by scanning electron microscopy （SEM） and transmission electron microscopy （TEM） micrographs as well as X-ray diffraction （ XRD ）. The titanium nitride （ TiN ） dendrites were fully developed with interconnected cellular morphologies at the top surface but grew almost perpendicular to the integrace with coarser arms in the middle area. Also less TiN was found near the interface. The energy inputs had an obvious effect on the microstructures and the hardness of the nitrided layers. The maximum micro-hardness was 2 500 HV at the top surface which was over 9 times higher than that of the substrate.展开更多
The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-f...The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-ferrous metals which offers great potential application in aerospace, biomedical and chemical industries, because of its low density （4.5 g/cm^3）, excellent corrosion resistance, high strength, attractive fracture behaviour and high melting point （1678℃）. The preferred welding process for titanium alloy is frequent GTA welding due to its comparatively easier applicability and better economy. In the case of single pass （GTA） welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one needs to carefully balance various pulse current parameters to reach an optimum combination. Four factors, five level, central composite, rotatable design matrix were used to optimize the required number of experimental conditions. Mathematical models were developed to predict the fusion zone grain size using analysis of variance （ANOVA） and regression analysis. The developed models were optimized using the traditional Hooke and Jeeve＇s algorithm. Experimental results were provided to illustrate the proposed approach.展开更多
Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corros...Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corrosion behavior of weld joint. Experimental results indicated that the Al4.5FeSi phase in the topside of the weld joint was finer than that in the backside and newly formed phase of Al0.5Fe3Si0.5 was observed in the backside. The formation of reinforcing phases of Al-Fe-Si in the weld improved the microhardness of the weld by about 18%. The corrosion resistance of the weld zone was greater than that of the base metal, while the corrosion current displayed opposite, and the corrosion resistance of the weld region was better than that of the base metal.展开更多
Investigations are reported into the use of an electromagnetically convoluted arc,external to a magnetic field(B-field)producing coil,in combination with a parallel R,L,C resonant circuit for interrupting quasi-steady...Investigations are reported into the use of an electromagnetically convoluted arc,external to a magnetic field(B-field)producing coil,in combination with a parallel R,L,C resonant circuit for interrupting quasi-steady currents.In order to elucidate the complex interactions between the arc,B-field and R,L,C circuit,the B-field producing coil is energised independently from the current to be interrupted and the R,L,C circuit.Experimental results are presented for the time variation of the currents flowing through the arc gap,the B-field coil and the parallel R,L,C circuit,along with the voltage across the arc gap.An insight is gained into the role of various effects,which are produced by the complex interactions and which might be used to advantage for direct current interruption.展开更多
基金supported by the National Key Basic Research Program of China (973 Program) (No. 2015CB251002)National Natural Science Foundation of China under grant Nos. 51521065, 51577145 and 51707144the State Key Laboratory of Electrical Insulation and Power Equipment (No. EIPE17305)
文摘The influence of arc current and pressure on the non-chemical equilibrium （non-CE） air arc behavior of a nozzle structure was investigated based on the self-consistent non-chemical equilibrium model. The arc behavior during both the arc burning and arc decay phases were discussed at different currents and different pressures. We also devised the concept of a non- equilibrium parameter for a better understanding of non-CE effects. During the arc burning phase, the increasing current leads to a decrease of the non-equilibrium parameter of the particles in the arc core, while the increasing pressure leads to an increase of the non-equilibrium parameter of the particles in the arc core. During the arc decay phase, the non-CE effect will decrease by increasing the arc burning current and the nozzle pressure. Three factors together-- convection, diffusion and chemical reactions--influence non-CE behavior.
基金supported by the Defence Research Development organization (DRDO) (No. ERIP/ ER/1103952/M/01/1403)Department of Science and Technology for the funding received from them under the FIST programme
文摘Superalloy C-276 is known to be prone to hot cracking during fusion welding by Gas Tungsten Arc method. Microsegregation occurring during cooling of fusion zone with consequent appearance of topologically close-packed phases P and IX has been held responsible for the observed hot cracking. The present work investigated the possibility of suppressing the microsegregation in weldments by resorting to current pulse. Weldments were made by continuous current gas tungsten arc welding and pulsed current gas tungsten arc welding using ERNiCrMo-4 filler wire. The weld joints were studied with respect to microstructure, microsegregation, and mechanical properties. Optical microscopy and scanning electron microscopy were employed to study the microstructure. Energy-Dispersive X-ray Spectroscopy was carried out to evaluate the extent of microsegregation. Tensile testing was carried out to determine the strength and ductility. The results show that the joints fabricated with pulsed current gave rise to narrower welds with practically no heat affected zone, a refined microstructure in the fusion zone, reduced microsegregation, and superior combination of mechanical properties.
基金This work was supported by the Indian Space Research Organization(ISRO),Department of Space,India,under ISRO RESPOND scheme(Project No.ISRO/RES/3/728/16-17).
文摘The main objective of this investigation is to study the influence of arc constriction current frequency(ACCF)on tensile properties and microstructural evolution of aerospace Alloy 718 sheets(2 mm in thickness)joined by constricted arc TIG(CA-TIG)welding process.One variable at a time approach of design of experiments(DOE)was used,in which ACCF was varied from 4 to 20 kHz at an interval of 5 levels while other parameters were kept constant.The joints welded using ACCF of 4 kHz exhibited superior tensile properties extending joint efficiency up to 99.20%.It is attributed to the grain refinement in fusion zone leading to the evolution of finer,discrete Laves phase in interdendritic areas.An increase of ACCF above 12 kHz caused severe grain growth and evolution of coarser Laves phase in fusion zone.Alloy 718 welds showed more obvious tendency for Nb segregation and Laves phase formation at higher levels of ACCF due to the slower cooling rate.The volume fraction of Laves phase was increased by 62.31%at ACCF of 20 kHz compared to that at 4 kHz,thereby reducing the tensile properties of joints.This is mainly due to the stacking of heat input in weld thermal cycles at increased levels of ACCF.
文摘The nitrided layers mainly containing TiN dendrites were fabricated by direct current nitrogen arc melting method. The test results show that the layers are harder and more resistant to wear than the titanium substrate. Arc traveling speeds and arc currents have an effect on both the microstructures and the properties of the layers. Decreasing the arc traveling speed or increasing the arc current can obviously enhance the hardness and the wear resistance of the nitrided layers.
基金The National Natural Science Foundation under contract Nos 41206163,41076048 and 41376012the Operation Expenses for Universities'Basic Scientific Research of Central Authorities under contract Nos 2011B05714 and 2014B06514
文摘The rip currents induced by waves off arc-shaped coastlines are seriously harmful to humans, but understanding of their characteristics is lacking. In this study, the FUNWAVE model was used to calculate the wave-induced currents in the Haller experiment and the ideal arc-shaped coast similar to Sanya Dadonghai, Hainan Province,China. The results showed that the FUNWAVE model has considerable ability to simulate the rip currents, and it was used to further simulate rip currents off arc-shaped coastlines to investigate their characteristics. The rip currents were found to be stronger as the curvature of arc-shaped coastline increased. Coastal beach slope exerts a significant influence on rip currents; in particular, an overly steep or overly mild slope is not conducive to creating rip currents. Furthermore, the rip currents were found to become weaker as the size of arc-shaped coast decreased. When the height and period of waves increase, the strength of rip currents also increases, and, in some cases, wave heights of 0.4 m may produce dangerous rip currents.
文摘An empirical relationship to predict tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy was developed. Incorporating process parameters such as peak current, base current, pulse frequency and pulse on time were studied. The experiments were conducted based on a four-factor, five-level, central composite design matrix. The developed empirical relationship can be effectively used to predict the tensile strength of pulsed current gas tungsten arc welded AZ31B magnesium alloy joints at 95% confidence level. The results indicate that pulse frequency has the greatest influence on tensile strength, followed by peak current, pulse on time and base current.
基金The authors are grateful to the financial support for this project from the National Natural Science Foundation of China （No. 50936003 ）.
文摘A unified numerical model is developed to couple the plasma arc, weld pool and keyhole in a self consistent way. The plasma arc/anode interface and the melt/solid interface are treated specially, the VOF method is used to trace the moving keyhole wall, and the fluid flow and heat transfer in both the plasma arc and weld pool are numerically simulated. The distributions of current density and arc pressure on the weld pool surface during the keyhole formation process are analyzed using the coupled model. The predicted arc pressure and current density are compared with the experimentally measured results, and both are in good agreement.
基金supported by the Technology Project of State Grid(No.SGSNKYOOKJJS1501564)the National Key Basic Research Program of China(973 Program)(No.2015CB251005)
文摘The GaInSn liquid metal current limiter based on the fluid pinch effect has broad application prospects due to its particular properties. However, the limited rated current and abil- ity of power dissipation are the critical problems for its wide application. Firstly, the temperature distribution of the liquid metal current limiter （LMCL） was obtained by experiments with a rated current of 1 kA and the arc ignition phenomenon was observed with 1.5 kA, which indicates that the rated current is mainly limited by the arc rather than the high temperature compared to the traditional switchgears. Furthermore, an improved method is proposed by adding the paralleled pure resistance, impedance or another LMCL element to protect the setup from the fault energy concentration in the setup. The problem of a slower arc voltage increasing rate can be solved by adding a paralleled impedance with suitable parameters. Finally, the current limiting properties based on the improved method were investigated and the alternating oscillating current was found between two paralleled LMCL elements owing to their deviation of arc ignition in reality.
基金supported by the Program for New Century Excellent Talents from the Ministry of Education(Grant No. NCET-2011)
文摘In the present study, titania coatings were prepared under different current density conditions in micro-arc oxidation （MAO） process on titanium alloy in NaAlO2 solution. The aim of this work was to study the effects of current density on the microstructure of titania coatings. The morphology and phase composition of the coatings were investigated by field emission scanning electron microscopy （FESEM）, X-ray diffraction （XRD） and Raman spectra. The thickness and surface roughness of the coatings were characterized by confocal laser Scanning Microscopy （CLSM）. The results showed that the coatings were composed of crystalline anatase and rutile phases of TiO2, and contain a network of evenly distributed small pores. It has also shown that an increase in current density leads to an increase in rutile content.
文摘The synthetic making test has been widely used in evaluating the break ability of high-voltage circuit breaker. However, the test research and application are still inadequate, especially in the condition of rated voltage. According to the realistic conditions of test stations in China, a control device based on pre-arcing current detection and phase control is proposed in this paper. A sample of the control device made up of DSP TMS320LF2407A is fabricated, in which the CPLD MAX7064 is used to transmit signals for EMC design. It can be applied in full voltage synthetic making test at a level of 126kV/63kA. The test results show that, it is accurate to control the making phase of the applied voltage, whether the closing is demanded at voltage peak or zero.
文摘The variation in arc characteristics and behavior of metal transfer with the change in pulse parameters has been studied by high speed video camera during pulse current flux-cored arc weld deposition.A comparative study of similar nature has also been carried out during flux-cored arc weld deposition in globular and spray transfer modes.The effect of pulse parameters has been studied by considering their mean current and arc voltage.The arc characteristics studied by its root diameter,projected diameter and length,and the behavior of metal transfer noted by the metal transfer model and the droplet diameter have been found to vary significantly with the pulse parameters.The observation may help in understanding the arc characteristics with respect to the variation in pulse parameters which may be beneficial in using pulse current FCAW to produce desired weld quality.
基金supported by the National Magnetic Confinement Fusion Science Program of China(No.2013GB101000)partly supported by National Natural Science Foundation of China(No.11075183)the Knowledge Innovation Program of the Chinese Academy of Sciences(Study of the physical characteristics of arc power feedback control for the high current ion source)
文摘The arc regulation method is applied to the high-current ion source for high-power hydrogen ion beam extraction for the first time. The characteristics of the arc and beam, including the probe ion saturation current, the arc power and the beam current, are studied with feedback control. The results show that the arc regulation method can be successfully applied to ion beam extraction. This lays a sound foundation for the testing of a new ion source and the operation of a conditioned ion source for neutral beam injector devices.
文摘The paper focuses on developing mathematical models to predict grain size and ul- timate tensile strength of pulsed current micro plasma arc welded Inconel 625 nickel alloy. Four factors, five levels, central composite rotatable design matrix is used to op- timize the number of experiments. The mathematical models have been developed by response surface method. The adequacy of the models is checked by analysis of vari- ance technique. By using the developed mathematical models, grain size and ultimate tensile strength of the joints can be predicted with 99% confidence level. Contour plots are drawn to study the interaction effect of pulsed current micro plasma arc welding parameters on fusion zone grain size and ultimate tensile strength of Inconel 625 weld joints.
基金supported by National Natural Science Foundation of China (Nos.51177124,51007072)the Doctoral Foundation of Ministry of Education of China (Nos.20110201130006,20110201120069)China Postdoctoral Science Foundation (No.2012M512002)
文摘This paper focuses on a numerical simulation of the arc plasma behavior in the arc splitting process, considering the eddy currents in the electrodes and the splitter plate. Based on three-dimensional （3D） magneto-hydrodynamic （MHD） theory, a thin layer of nonlinear electrical resistance elements is used in the model to represent the voltage drop of plasma sheath and the formation of new arc root in order to include the arc splitting process in the simulation. In the arcing process, eddy currents in metal parts are generated by a time-varying magnetic field. The arc model is calculated with the time-varying magnetic field term, so that the eddy current effects can be considered. The effect of nonlinear permeability of a ferromagnetic material is also involved in the calculation. Using the simulation results for the temperature, velocity and current density distribution, the arc splitting process is analyzed in detail. The calculated results are compared with the simulation neglecting eddy currents.
文摘The characteristics of nitrided layers prepared on commercially pure titanium substrates by direct current nitrogen arc are presented by scanning electron microscopy （SEM） and transmission electron microscopy （TEM） micrographs as well as X-ray diffraction （ XRD ）. The titanium nitride （ TiN ） dendrites were fully developed with interconnected cellular morphologies at the top surface but grew almost perpendicular to the integrace with coarser arms in the middle area. Also less TiN was found near the interface. The energy inputs had an obvious effect on the microstructures and the hardness of the nitrided layers. The maximum micro-hardness was 2 500 HV at the top surface which was over 9 times higher than that of the substrate.
文摘The selection of process parameter in the gas tungsten arc （GTA） welding of titanium alloy was presented for obtaining optimum grain size and hardness. Titanium alloy （Ti-6Al-4V） is one of the most important non-ferrous metals which offers great potential application in aerospace, biomedical and chemical industries, because of its low density （4.5 g/cm^3）, excellent corrosion resistance, high strength, attractive fracture behaviour and high melting point （1678℃）. The preferred welding process for titanium alloy is frequent GTA welding due to its comparatively easier applicability and better economy. In the case of single pass （GTA） welding of thinner section of this alloy, the pulsed current has been found beneficial due to its advantages over the conventional continuous current process. Many considerations come into the picture and one needs to carefully balance various pulse current parameters to reach an optimum combination. Four factors, five level, central composite, rotatable design matrix were used to optimize the required number of experimental conditions. Mathematical models were developed to predict the fusion zone grain size using analysis of variance （ANOVA） and regression analysis. The developed models were optimized using the traditional Hooke and Jeeve＇s algorithm. Experimental results were provided to illustrate the proposed approach.
基金financially supported by the National Natural Science Foundation of China(No.51005049)
文摘Sheets of aluminum 6061 alloy were welded using bypass-current double-sided arc welding with Al-Si filler wire to investigate the effect of Al-Si intermetallic compounds on the microstructure, microhardness and corrosion behavior of weld joint. Experimental results indicated that the Al4.5FeSi phase in the topside of the weld joint was finer than that in the backside and newly formed phase of Al0.5Fe3Si0.5 was observed in the backside. The formation of reinforcing phases of Al-Fe-Si in the weld improved the microhardness of the weld by about 18%. The corrosion resistance of the weld zone was greater than that of the base metal, while the corrosion current displayed opposite, and the corrosion resistance of the weld region was better than that of the base metal.
文摘Investigations are reported into the use of an electromagnetically convoluted arc,external to a magnetic field(B-field)producing coil,in combination with a parallel R,L,C resonant circuit for interrupting quasi-steady currents.In order to elucidate the complex interactions between the arc,B-field and R,L,C circuit,the B-field producing coil is energised independently from the current to be interrupted and the R,L,C circuit.Experimental results are presented for the time variation of the currents flowing through the arc gap,the B-field coil and the parallel R,L,C circuit,along with the voltage across the arc gap.An insight is gained into the role of various effects,which are produced by the complex interactions and which might be used to advantage for direct current interruption.
