The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification pro...The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.展开更多
To improve the processability and mechanical properties of the selective laser melting(SLM)low Sc content Al−Mg−Sc−Zr alloy,Mn was used to partially replace Mg.The processability,microstructure,and mechanical properti...To improve the processability and mechanical properties of the selective laser melting(SLM)low Sc content Al−Mg−Sc−Zr alloy,Mn was used to partially replace Mg.The processability,microstructure,and mechanical properties of the SLM-fabricated Al−Mg−Mn−Sc−Zr alloy were systematically investigated by density measurement,microstructure characterization,and tensile testing.The results revealed that dense samples could be obtained by adjusting the SLM process parameters.The alloy exhibited a fine equiaxed-columnar bimodal grain microstructure.The presence of primary Al3Sc andα-Al(Mn,Fe)Si particles contributed to the grain refinement of the alloy with an average grain size of 4.63μm.Upon aging treatment at 350°C for 2 h,the strength and elongation of the alloy were simultaneously improved due to the precipitation of Al3Sc nanoparticles and the formation of the 9R phase.This study demonstrates that the strength−plasticity trade-off of the aluminum alloy can be overcome by utilizing SLM technology and subsequent post-heat treatment to induce the formation of the long-period stacked ordered phase.展开更多
The evolution of microstructure and mechanical properties of Al-0.4 Cu-0.14 Si-0.05 Mg-0.2 Fe(wt.%)alloys, micro-alloyed with Zr, Ti and Sc, were investigated. The addition of 0.2%Zr to base alloy accelerates the pr...The evolution of microstructure and mechanical properties of Al-0.4 Cu-0.14 Si-0.05 Mg-0.2 Fe(wt.%)alloys, micro-alloyed with Zr, Ti and Sc, were investigated. The addition of 0.2%Zr to base alloy accelerates the precipitation of Si-rich nano-phase in α-Al matrix, which plays an important role in improving the mechanical properties of an alloy. The tensile strength increases from 102 MPa for the base alloy to 113 MPa for the Zr-modified alloy. Adding 0.2%Zr + 0.2%Ti to base alloy effectively refines a-Al grain size and accelerates the precipitation of Si and Cu elements, leading to heavy segregation at grain boundary.By further adding 0.2%Sc to Zr + Ti modified alloy, the segregation of Si and Cu elements is suppressed and more Si and Cu precipitates appeared in α-Al matrix. Accompanied with the formation of coherent Al;Sc phase, the tensile strength increases from 108 MPa for the Zr + Ti modified alloy to 152 MPa for the Sc-modified alloy. Due to excellent thermal stability of Al;Sc phase, the Sc-modified alloy exhibits obvious precipitation hardening behavior at 350℃, and the tensile strength increases to 203 MPa after holding at 350 ℃ for 200 h.展开更多
基金Project supported by the Natural Science Foundation of Hunan Province(2024JJ4056)the Key Project of Guangxi Zhuang Autonomous Region(AB22080089)the Government of Chongzuo,Guangxi Zhuang Autonomous Region(FA20210716)。
文摘The rapid development of magnetic materials provides the possibility for the application of permanent magnet stirring(PMS).Numerical and experimental investigations were employed with respect to the solidification process of the Al—2Sc alloy controlled by a novel PMS using NdFeB permanent magnets under various rotation speeds(0,50,100 and 150 r/min).The simulated results reveal that the maximum electromagnetic force increases proportionally from 4.14 to 12.39 kN/m^(3)and the maximum tangential velocity increases from 0.13 to 0.36 m/s when the rotation speed of PMS enhances from 50 to 150 r/min in the ingot melt.Besides,the experimental results demonstrate that PMS can achieve a uniform distribution of blocky Al_(3)Sc precipitated phase in the longitudinal direction under the impact of a forced fluid flow.Moreover,increasing rotation speed of PMS is beneficial to refining aluminum grain size significantly and decreasing the texture intensity in the alloy.In addition,the Brinell hardness of Al-2Sc alloy is increased by 33%to 27.8 HB and the tensile strength is enhanced by 34%-128.2 MPa,due to the improved distribution of the strengthening Al_(3)SC phase and the grain refinement of Al matrix under the impact of PMS.This work provides an effective application of NdFeB permanent magnets in the metal cast field.
基金supported by the National Natural Science Foundation of China(Nos.51801079,52001140)the National Funds Through FCT of Portugal–Fundacao para a Ciência e a Tecnologia,under a scientific contract of 2021.04115.CEECIND,and the Projects of UIDB/00285/2020,and LA/0112/2020。
文摘To improve the processability and mechanical properties of the selective laser melting(SLM)low Sc content Al−Mg−Sc−Zr alloy,Mn was used to partially replace Mg.The processability,microstructure,and mechanical properties of the SLM-fabricated Al−Mg−Mn−Sc−Zr alloy were systematically investigated by density measurement,microstructure characterization,and tensile testing.The results revealed that dense samples could be obtained by adjusting the SLM process parameters.The alloy exhibited a fine equiaxed-columnar bimodal grain microstructure.The presence of primary Al3Sc andα-Al(Mn,Fe)Si particles contributed to the grain refinement of the alloy with an average grain size of 4.63μm.Upon aging treatment at 350°C for 2 h,the strength and elongation of the alloy were simultaneously improved due to the precipitation of Al3Sc nanoparticles and the formation of the 9R phase.This study demonstrates that the strength−plasticity trade-off of the aluminum alloy can be overcome by utilizing SLM technology and subsequent post-heat treatment to induce the formation of the long-period stacked ordered phase.
基金financial support of the project from the National Key Research and Development Project of China(No.2016YFB0301001,TC160A310-10)the Opening Fund of State Key Laboratory of Metal Matrix Composite(No.mmckdf16-03)Shanghai Jiao Tong University startup funding(No.13X100040023)
文摘The evolution of microstructure and mechanical properties of Al-0.4 Cu-0.14 Si-0.05 Mg-0.2 Fe(wt.%)alloys, micro-alloyed with Zr, Ti and Sc, were investigated. The addition of 0.2%Zr to base alloy accelerates the precipitation of Si-rich nano-phase in α-Al matrix, which plays an important role in improving the mechanical properties of an alloy. The tensile strength increases from 102 MPa for the base alloy to 113 MPa for the Zr-modified alloy. Adding 0.2%Zr + 0.2%Ti to base alloy effectively refines a-Al grain size and accelerates the precipitation of Si and Cu elements, leading to heavy segregation at grain boundary.By further adding 0.2%Sc to Zr + Ti modified alloy, the segregation of Si and Cu elements is suppressed and more Si and Cu precipitates appeared in α-Al matrix. Accompanied with the formation of coherent Al;Sc phase, the tensile strength increases from 108 MPa for the Zr + Ti modified alloy to 152 MPa for the Sc-modified alloy. Due to excellent thermal stability of Al;Sc phase, the Sc-modified alloy exhibits obvious precipitation hardening behavior at 350℃, and the tensile strength increases to 203 MPa after holding at 350 ℃ for 200 h.