Two new AlTiN coated cemented carbide drills with Al content of 40% and 55% in weight are developed for high efficiency dry drilling of 40Cr. By studying tool durability, machined hole quality, tool wear mechanism, ch...Two new AlTiN coated cemented carbide drills with Al content of 40% and 55% in weight are developed for high efficiency dry drilling of 40Cr. By studying tool durability, machined hole quality, tool wear mechanism, chip deformation, and lubrication, the dry drilling performance of the two kinds of coated drills is analyzed. Experimental results show that the AlTiN coated drills are suitable for high efficiency dry drilling and can obtain higher quality of machined holes. The tool durability of the drill with 55% Al content is 1. 3 times of that of the drill with 40% Al content at the cutting speed of 90 m/min. The wear mechanism of two AlTiN coatings are studied in experiments. During dry drilling process, oxidative wear appears in both two kinds of drills. The oxide film is formed on the top of the coated drill containing Al content of 55%. And the oxide film helps to increase its high temperature resistance and decrease the coating flaking, thus the drill is failed because of coating subsidence. The drill with less Al content is failed due to peeling and breakage. The lubricated condition in dry drilling is improved by the high Al content coating. It helps to reduce the cutting deformation and benefits to improve the quality of machined holes. The AlTiN coating with higher Al content shows longer tool life and higher quality of machined holes in high efficiency dry drilling. Its tool life increases by 30% compared with that of the coating with less Al content.展开更多
AlTiN,AlTiN–Cu and AlTiN/AlTiN–Cu coatings were prepared on WC–6%Co substrates by cathode arc evaporation deposition technology.Two kinds of nitrogen pressures were used to deposit both AlTiN–Cu and AlTiN/AlTiN–C...AlTiN,AlTiN–Cu and AlTiN/AlTiN–Cu coatings were prepared on WC–6%Co substrates by cathode arc evaporation deposition technology.Two kinds of nitrogen pressures were used to deposit both AlTiN–Cu and AlTiN/AlTiN–Cu coatings.Surface and cross-sectional morphologies of films were observed by scanning electron microscopy(SEM).Crystal structure of films was analyzed by X-ray diffraction(XRD)and X-ray photoelectron spectroscopy(XPS).Hardness and adhesion of films were measured by nano-indentation and nano-scratch tester.Cutting tests were performed under milling conditions during wet machining of TC4 alloy.The results show that with addition of Cu,more droplets occur on AlTiN coating surface,but the grain size of it is refined,and the hardness decreases but the toughness is improved.Under higher N2 pressure,the defects on the surface of AlTiN–Cu and AlTiN/AlTiN–Cu coatings diminish,and the hardness of them is enhanced,while the adhesion is reduced.Compared to AlTiN coated cemented carbide tool,the lifetimes of AlTiN–Cu and AlTiN/AlTiN–Cu coated tools under the same N2 pressure are improved by 11%and 24%,respectively.展开更多
文摘Two new AlTiN coated cemented carbide drills with Al content of 40% and 55% in weight are developed for high efficiency dry drilling of 40Cr. By studying tool durability, machined hole quality, tool wear mechanism, chip deformation, and lubrication, the dry drilling performance of the two kinds of coated drills is analyzed. Experimental results show that the AlTiN coated drills are suitable for high efficiency dry drilling and can obtain higher quality of machined holes. The tool durability of the drill with 55% Al content is 1. 3 times of that of the drill with 40% Al content at the cutting speed of 90 m/min. The wear mechanism of two AlTiN coatings are studied in experiments. During dry drilling process, oxidative wear appears in both two kinds of drills. The oxide film is formed on the top of the coated drill containing Al content of 55%. And the oxide film helps to increase its high temperature resistance and decrease the coating flaking, thus the drill is failed because of coating subsidence. The drill with less Al content is failed due to peeling and breakage. The lubricated condition in dry drilling is improved by the high Al content coating. It helps to reduce the cutting deformation and benefits to improve the quality of machined holes. The AlTiN coating with higher Al content shows longer tool life and higher quality of machined holes in high efficiency dry drilling. Its tool life increases by 30% compared with that of the coating with less Al content.
基金Project(2014ZX04012011)supported by Major National Science and Technology Projects,ChinaProject(51327902)supported by the National Natural Science Foundation of China
文摘AlTiN,AlTiN–Cu and AlTiN/AlTiN–Cu coatings were prepared on WC–6%Co substrates by cathode arc evaporation deposition technology.Two kinds of nitrogen pressures were used to deposit both AlTiN–Cu and AlTiN/AlTiN–Cu coatings.Surface and cross-sectional morphologies of films were observed by scanning electron microscopy(SEM).Crystal structure of films was analyzed by X-ray diffraction(XRD)and X-ray photoelectron spectroscopy(XPS).Hardness and adhesion of films were measured by nano-indentation and nano-scratch tester.Cutting tests were performed under milling conditions during wet machining of TC4 alloy.The results show that with addition of Cu,more droplets occur on AlTiN coating surface,but the grain size of it is refined,and the hardness decreases but the toughness is improved.Under higher N2 pressure,the defects on the surface of AlTiN–Cu and AlTiN/AlTiN–Cu coatings diminish,and the hardness of them is enhanced,while the adhesion is reduced.Compared to AlTiN coated cemented carbide tool,the lifetimes of AlTiN–Cu and AlTiN/AlTiN–Cu coated tools under the same N2 pressure are improved by 11%and 24%,respectively.
