Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used i...Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used in marine and aerospace applications due to their superior corrosion resistance, excellent formability and good welding characteristics. Al5083, a non-heat treatable high Mg-Al wrought alloy, is extensively used for the marine applications. Hence, an attempt has been made in the proposed work to study the effects of Graphite (Gr) and Aluminium oxide (Al2O3) on aluminum hybrid composites involving both hard and soft reinforcements on wear and corrosion properties. The synthesis of hybrid metal matrix composite used in the present study has been carried out by stir casting method. The effects of reinforcement, time duration and particle size on prepared samples of composites have been studied on slurry erosive wear. The static and accelerated corrosion tests have been performed and the microhardness of the developed composites was also investigated. The experimental results on Al5083-Al2O3-Gr hybrid composites revealed that the addition of reinforcement improves the hardness and reduces corrosion and wear rates.展开更多
Friction stir processing（FSP） was utilized to produce surface composites by incorporating nano-sized cerium oxide（CeO2） and silicon carbide（SiC） particles individually and in combined form into the Al5083 alloy ...Friction stir processing（FSP） was utilized to produce surface composites by incorporating nano-sized cerium oxide（CeO2） and silicon carbide（SiC） particles individually and in combined form into the Al5083 alloy matrix. The study signified the role of these reinforcements on microstructure and wear behavior of the resultant surface composite layers. The wear characteristics of the resultant mono and hybrid surface composite layers were investigated using a pin-on-disc wear tester at room temperature. The microstructural observations of FSPed regions and the worn out surfaces were performed by optical and scanning electron microscopy. Considerable grain refinement and uniform distribution of reinforcement particles were achieved inside the nugget zone. All the composite samples showed higher hardness and wear resistance compared to the base metal. Among the composite samples, the hybrid composite（Al5083/CeO2/SiC） revealed the highest wear resistance and the lowest friction coefficient, whereas the Al5083/SiC composite exhibited the highest hardness, i.e., 1.5 times as hard as that of the Al5083 base metal. The enhancement in wear behavior of the hybrid composites was attributed to the solid lubrication effect provided by CeO2 particles. The predominant wear mechanism was identified as severe adhesive in non-composite samples, which changed to abrasive wear and delamination in the presence of reinforcing particles.展开更多
Microstructural characteristics and mechanical behavior of hot extruded Al5083/B4C nanocomposites were studied.Al5083and Al5083/B4C powders were milled for50h under argon atmosphere in attrition mill with rotational s...Microstructural characteristics and mechanical behavior of hot extruded Al5083/B4C nanocomposites were studied.Al5083and Al5083/B4C powders were milled for50h under argon atmosphere in attrition mill with rotational speed of400r/min.For increasing the elongation,milled powders were mixed with30%and50%unmilled aluminum powder(mass fraction)with meanparticle size of>100μm and<100μm and then consolidated by hot pressing and hot extrusion with9:1extrusion ratio.Hot extrudedsamples were studied by optical microscopy,scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),transmission electron microscopy(TEM),tensile and hardness tests.The results showed that mechanical milling process andpresence of B4C particles increase the yield strength of Al5083alloy from130to566MPa but strongly decrease elongation(from11.3%to0.49%).Adding<100μm unmilled particles enhanced the ductility and reduced tensile strength and hardness,but usingthe>100μm unmilled particles reduced the tensile strength and ductility at the same time.By increasing the content of unmilledparticles failure mechanism changed from brittle to ductile.展开更多
5083 Al alloy sheets with different grain sizes(8.7-79.2 μm) were obtained by cold rolling and annealing. Their microstructures, intergranular corrosion(IGC), stress corrosion cracking(SCC), and crack propagation beh...5083 Al alloy sheets with different grain sizes(8.7-79.2 μm) were obtained by cold rolling and annealing. Their microstructures, intergranular corrosion(IGC), stress corrosion cracking(SCC), and crack propagation behaviors were investigated. The results showed that samples with coarse grains exhibit better IGC resistance with a corrosion depth of 15 μm. The slow strain rate test results revealed that fine-grained samples exhibit better SCC resistance with a susceptibility index(ISSRT) of 11.2%. Furthermore, based on the crack propagation mechanism, grain refinement can improve the SCC resistance by increasing the number of grain boundaries to induce the corrosion crack propagation along a tortuous path. The grains with {011} orientation could hinder crack propagation by orientating it toward the low-angle grain boundary region. The crack in the fine-grained material slowly propagates due to the tortuous path, and low H;and Cl;concentrations.展开更多
The energy absorption capacity of the Al5083 thin-walled tube produced by parallel tubular angular pressing(PTCAP) process was evaluated. Also, microstructure, mechanical properties, and anisotropy coefficients were s...The energy absorption capacity of the Al5083 thin-walled tube produced by parallel tubular angular pressing(PTCAP) process was evaluated. Also, microstructure, mechanical properties, and anisotropy coefficients were studied in the peripheral and axial directions. Results showed that values of energy absorption decreased with processing pass increasing and the values for the unprocessed, first and second passes were obtained to be 167, 161.4 and 160.7 J, respectively. The differences between the simulation results for the energy absorption values and their experimental values for the unprocessed, the first and the second PTCAP passes samples are about 5%, 10%, and 13%, respectively. The energy absorption capacity was related to the anisotropy coefficient and microstructure. The results demonstrated that grain refinement occurred and ultimate tensile strength(UTS) and microhardness after the first and second PTCAP passes were enhanced, while the increase rate in the first pass was much severer. Also, by applying PTCAP, the deformation modes were altered, such that the deformation mode of the annealed tube was quite symmetrical and circular while for the first and second passes there have been triple and double lobes diamond. The results of the numerical simulation for the deformation mode of the annealed and PTCAPed tubes were consistent with the experimental results. The deformation mode of tubes is dependent on their mechanical properties and variation of the mechanical properties during PTCAP process.展开更多
The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 1...The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 10^-4- 1.0× 10^-2 s^-1. The maximum elongation 530% of the fine-grained 5083 AI alloy was obtained at 550℃ and 4.17× 10^-4 s^-1. Fracture analysis by scanning electron microscopy （SEM） indicated that the formation of filament （formed by liquid phase） was greatly affected by the tensile temperature and strain rate. The results also showed that the optimum morphology of formed filament was obtained at 550℃ and a strain rate of 4.17× 10^-4 s^-1. The effect of liquid phase on superplastic deformation of the alloy was further discussed.展开更多
The microstructure evolution of the fine-grained 5083 Al alloy was investigated in annealing temperature range of 150−300℃.Then the effects of the different annealed microstructures on high-temperature deformation be...The microstructure evolution of the fine-grained 5083 Al alloy was investigated in annealing temperature range of 150−300℃.Then the effects of the different annealed microstructures on high-temperature deformation behavior were further studied.The results indicate that the initial recrystallization temperature is about 200℃.By tensile tests at 380−570℃and in strain rate range of 4.17×10^(−4)−1.0×10^(−2) s^(−1),the optimum superplastic parameters are obtained as follows:the annealed temperature 250℃,the tensile temperature 550℃and the strain rate 4.17×10^(−4) s^(−1).With the aid of scanning electronic microscopy(SEM),the fractography of the alloy after the superplastic deformation was analyzed.The results reveal that intergranular cavities with fine size and homogeneous distribution are beneficial to superplastic deformation.展开更多
The microstructure with uniform equiaxed fine gain was obtained by the thermo-mechanical processing （TMP） for the 5083 Al alloy （Al-4.56%Mg-0.61%Mn） plate. Uniaxial tensile test was carried out at a temperature ra...The microstructure with uniform equiaxed fine gain was obtained by the thermo-mechanical processing （TMP） for the 5083 Al alloy （Al-4.56%Mg-0.61%Mn） plate. Uniaxial tensile test was carried out at a temperature range of 500-570 ℃ and a strain rate range of 4.17×10^-4 s-1^- 1×10^- 2 s^- 1. Maximum tensile elongation 530% was obtained at 550 ℃ and strain rate ε＆ =4 .17×10^-4 s^-1. Dislocations were observed in grain interiors and at grain boundaries during uniaxial tensile deformation by transmission electronic microscopy （TEM）, respectively. Results show that the grain boundary sliding （GBS） accommodated by dislocation motion is the principal reason for superplastic deformation. The cavities and fracture were observed during uniaxial tensile deformation of the alloy by scanning electronic microscopy （SEM）, indicating that linkage of cavities in large region would induce failure of the material. Moreover, presence of liquid phase at grain boundary also affects the superplastic deformation and behavior of cavities.展开更多
文摘Advanced technology has put an increasing demand on the composite materials, particularly more in the areas of dynamic structures. Among the several types of aluminum alloys being used, Al5000 series are widely used in marine and aerospace applications due to their superior corrosion resistance, excellent formability and good welding characteristics. Al5083, a non-heat treatable high Mg-Al wrought alloy, is extensively used for the marine applications. Hence, an attempt has been made in the proposed work to study the effects of Graphite (Gr) and Aluminium oxide (Al2O3) on aluminum hybrid composites involving both hard and soft reinforcements on wear and corrosion properties. The synthesis of hybrid metal matrix composite used in the present study has been carried out by stir casting method. The effects of reinforcement, time duration and particle size on prepared samples of composites have been studied on slurry erosive wear. The static and accelerated corrosion tests have been performed and the microhardness of the developed composites was also investigated. The experimental results on Al5083-Al2O3-Gr hybrid composites revealed that the addition of reinforcement improves the hardness and reduces corrosion and wear rates.
基金financial support provided by Shahid Chamran University of Ahvaz, Iran
文摘Friction stir processing（FSP） was utilized to produce surface composites by incorporating nano-sized cerium oxide（CeO2） and silicon carbide（SiC） particles individually and in combined form into the Al5083 alloy matrix. The study signified the role of these reinforcements on microstructure and wear behavior of the resultant surface composite layers. The wear characteristics of the resultant mono and hybrid surface composite layers were investigated using a pin-on-disc wear tester at room temperature. The microstructural observations of FSPed regions and the worn out surfaces were performed by optical and scanning electron microscopy. Considerable grain refinement and uniform distribution of reinforcement particles were achieved inside the nugget zone. All the composite samples showed higher hardness and wear resistance compared to the base metal. Among the composite samples, the hybrid composite（Al5083/CeO2/SiC） revealed the highest wear resistance and the lowest friction coefficient, whereas the Al5083/SiC composite exhibited the highest hardness, i.e., 1.5 times as hard as that of the Al5083 base metal. The enhancement in wear behavior of the hybrid composites was attributed to the solid lubrication effect provided by CeO2 particles. The predominant wear mechanism was identified as severe adhesive in non-composite samples, which changed to abrasive wear and delamination in the presence of reinforcing particles.
文摘Microstructural characteristics and mechanical behavior of hot extruded Al5083/B4C nanocomposites were studied.Al5083and Al5083/B4C powders were milled for50h under argon atmosphere in attrition mill with rotational speed of400r/min.For increasing the elongation,milled powders were mixed with30%and50%unmilled aluminum powder(mass fraction)with meanparticle size of>100μm and<100μm and then consolidated by hot pressing and hot extrusion with9:1extrusion ratio.Hot extrudedsamples were studied by optical microscopy,scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),transmission electron microscopy(TEM),tensile and hardness tests.The results showed that mechanical milling process andpresence of B4C particles increase the yield strength of Al5083alloy from130to566MPa but strongly decrease elongation(from11.3%to0.49%).Adding<100μm unmilled particles enhanced the ductility and reduced tensile strength and hardness,but usingthe>100μm unmilled particles reduced the tensile strength and ductility at the same time.By increasing the content of unmilledparticles failure mechanism changed from brittle to ductile.
基金financial support and Program of the Ministry of Education in China (2011)。
文摘5083 Al alloy sheets with different grain sizes(8.7-79.2 μm) were obtained by cold rolling and annealing. Their microstructures, intergranular corrosion(IGC), stress corrosion cracking(SCC), and crack propagation behaviors were investigated. The results showed that samples with coarse grains exhibit better IGC resistance with a corrosion depth of 15 μm. The slow strain rate test results revealed that fine-grained samples exhibit better SCC resistance with a susceptibility index(ISSRT) of 11.2%. Furthermore, based on the crack propagation mechanism, grain refinement can improve the SCC resistance by increasing the number of grain boundaries to induce the corrosion crack propagation along a tortuous path. The grains with {011} orientation could hinder crack propagation by orientating it toward the low-angle grain boundary region. The crack in the fine-grained material slowly propagates due to the tortuous path, and low H;and Cl;concentrations.
文摘The energy absorption capacity of the Al5083 thin-walled tube produced by parallel tubular angular pressing(PTCAP) process was evaluated. Also, microstructure, mechanical properties, and anisotropy coefficients were studied in the peripheral and axial directions. Results showed that values of energy absorption decreased with processing pass increasing and the values for the unprocessed, first and second passes were obtained to be 167, 161.4 and 160.7 J, respectively. The differences between the simulation results for the energy absorption values and their experimental values for the unprocessed, the first and the second PTCAP passes samples are about 5%, 10%, and 13%, respectively. The energy absorption capacity was related to the anisotropy coefficient and microstructure. The results demonstrated that grain refinement occurred and ultimate tensile strength(UTS) and microhardness after the first and second PTCAP passes were enhanced, while the increase rate in the first pass was much severer. Also, by applying PTCAP, the deformation modes were altered, such that the deformation mode of the annealed tube was quite symmetrical and circular while for the first and second passes there have been triple and double lobes diamond. The results of the numerical simulation for the deformation mode of the annealed and PTCAPed tubes were consistent with the experimental results. The deformation mode of tubes is dependent on their mechanical properties and variation of the mechanical properties during PTCAP process.
文摘The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 10^-4- 1.0× 10^-2 s^-1. The maximum elongation 530% of the fine-grained 5083 AI alloy was obtained at 550℃ and 4.17× 10^-4 s^-1. Fracture analysis by scanning electron microscopy （SEM） indicated that the formation of filament （formed by liquid phase） was greatly affected by the tensile temperature and strain rate. The results also showed that the optimum morphology of formed filament was obtained at 550℃ and a strain rate of 4.17× 10^-4 s^-1. The effect of liquid phase on superplastic deformation of the alloy was further discussed.
文摘The microstructure evolution of the fine-grained 5083 Al alloy was investigated in annealing temperature range of 150−300℃.Then the effects of the different annealed microstructures on high-temperature deformation behavior were further studied.The results indicate that the initial recrystallization temperature is about 200℃.By tensile tests at 380−570℃and in strain rate range of 4.17×10^(−4)−1.0×10^(−2) s^(−1),the optimum superplastic parameters are obtained as follows:the annealed temperature 250℃,the tensile temperature 550℃and the strain rate 4.17×10^(−4) s^(−1).With the aid of scanning electronic microscopy(SEM),the fractography of the alloy after the superplastic deformation was analyzed.The results reveal that intergranular cavities with fine size and homogeneous distribution are beneficial to superplastic deformation.
文摘The microstructure with uniform equiaxed fine gain was obtained by the thermo-mechanical processing （TMP） for the 5083 Al alloy （Al-4.56%Mg-0.61%Mn） plate. Uniaxial tensile test was carried out at a temperature range of 500-570 ℃ and a strain rate range of 4.17×10^-4 s-1^- 1×10^- 2 s^- 1. Maximum tensile elongation 530% was obtained at 550 ℃ and strain rate ε＆ =4 .17×10^-4 s^-1. Dislocations were observed in grain interiors and at grain boundaries during uniaxial tensile deformation by transmission electronic microscopy （TEM）, respectively. Results show that the grain boundary sliding （GBS） accommodated by dislocation motion is the principal reason for superplastic deformation. The cavities and fracture were observed during uniaxial tensile deformation of the alloy by scanning electronic microscopy （SEM）, indicating that linkage of cavities in large region would induce failure of the material. Moreover, presence of liquid phase at grain boundary also affects the superplastic deformation and behavior of cavities.
