The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as ...The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al_(2)O_(3)coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.展开更多
Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub&...Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.展开更多
Directionally solidified eutectic ceramics such as Al2O3/ZrO2 are promising structural materials for ap- plications in harsh environment with an ultrahigh temperature. In this work, through adopting assistant heating ...Directionally solidified eutectic ceramics such as Al2O3/ZrO2 are promising structural materials for ap- plications in harsh environment with an ultrahigh temperature. In this work, through adopting assistant heating laser 3D printing, Al2O3/ZrO2 eutectic samples were manufactured with suppressing the forma- tion of cracks. The dependence of the average rod spacing （λav） on the scanning rate （V） follows a relation with λavV0.5 = 1 μm1.5 s^-0.5. Typical eutectic microstructures, so-called complex regular, were analyzed with respect to its evolution with modulating the growth conditions. Formation mechanism of the solidifi- cation defect, shrinkage porosity, was discussed and the defect is found to be significantly suppressed by optimizing the solidification parameters. The maximum hardness and fracture toughness are mea- sured to he 16.7 GPa and 4.5 MPa m1/2, respectively. The interplay between the propagation of cracks and the Al2O3/ZrO2 interface is discussed.展开更多
The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interf...The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.展开更多
The crystallization process of the eutectic composition of GdAlO_3-Al_2O_3 from the amorphous phase prepared by rapid-quenching of melt that leads to the formation of a cantaloupe skin-like microstructure was investig...The crystallization process of the eutectic composition of GdAlO_3-Al_2O_3 from the amorphous phase prepared by rapid-quenching of melt that leads to the formation of a cantaloupe skin-like microstructure was investigated using focused ion-beam scanning electron microscopy (FIB-SEM) and high-resolution transmission electron microscopy (HR-TEM).The amorphous films were heat-treated at temperatures between 1000 °C and 1500 °C for up to 30min to form the eutectic phases of GdAlO_3 and Al_2O_3.The GdAlO_3 and Al_2O_3 crystal phases that formed from the amorphous phase were identified by FIB-SEM and HR-TEM.Both components began to crystallize and grow from the amorphous phase separately at different temperatures.The formation process of these crystal phases was different from that of the ordinary eutectic microstructure solidified from the GdAlO_3-Al_2O_3 system.Therefore,the observed structure is termed "eutectic-like" for distinction.The microstructures formed from the amorphous phases at sufficiently high temperatures consisted of ultra-fine microstructures of individually crystallized components and were similar to ordinary eutectic microstructures.By heat-treating the amorphous films at 1500 °C for either 2 min,8min or 30min,the ultra-fine components of GdAlO_3 and Al_2O_3 were found to crystallize following a eutectic-like stage after 8min of heat treatment.展开更多
Large size,high-density(99.97%)and well-organized Al2O3/Y3Al5O12(YAG)eutectic ceramics were prepared by the modified Bridgman method.The evolution of the three dimensional microstructure and micropores were investigat...Large size,high-density(99.97%)and well-organized Al2O3/Y3Al5O12(YAG)eutectic ceramics were prepared by the modified Bridgman method.The evolution of the three dimensional microstructure and micropores were investigated.The diameter of the micro-pores and the porosity decreased during directional solidification.The average equivalent diam eter of the micro-pores was 2.41μm in the well-prepared eutectic ceramics.Most of the pores(98.07%)were smaller than 4μm.These data are comparable to those prepared by the optical floating zone method.The as-grown eutectic ceramics were polycrystalline,but the interfaces were well-bonded and there were no amorphous phases in the microstructure.The misfits of the different crystallographic relationships were calculated,and the bottleneck of the single-crystal preparation was identified.These results could provide theoretical guidance for the preparation of large,single-crystal Al2O3/YAG eutectic ceramics by the modified Bridgman method.展开更多
The modification of A356 aluminum-silicon alloy using yttrium oxide (Y2O3) was studied. Addition levels of up to 2.5 wt.% Y2O3 were investigated. A premixed powder of Al-30wt.%Y2O3 was added to the melt at about 750℃...The modification of A356 aluminum-silicon alloy using yttrium oxide (Y2O3) was studied. Addition levels of up to 2.5 wt.% Y2O3 were investigated. A premixed powder of Al-30wt.%Y2O3 was added to the melt at about 750℃ using vortex method. Samples were then poured in sand mold. The results showed that evident modification was obtained using the Y2O3 addition. The optimum level was 1.5 wt.%, and was corresponding to a eutectic temperature depression from 568 to 557℃. The eutectic Si particles were refined in length from 44.8 to 8.3 μm, and modified in aspect ratio from 6.8 to 0.98. Higher additions of Y2O3 caused de-modification of the eutectic Si particles. The ductility of the modified specimens was enhanced by more than 20% compared to the unmodified ones. This was associated with a gradual transfer from cleavage to a more ductile mode of fracture.展开更多
Laser remelting and rapid solidification were performed in preparing the high-performance Al2O3/Y3Al5O12(YAG) eutectic in situ composite. The microstructure characteristic and solidification behavior were studied usin...Laser remelting and rapid solidification were performed in preparing the high-performance Al2O3/Y3Al5O12(YAG) eutectic in situ composite. The microstructure characteristic and solidification behavior were studied using scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), X-ray diffractometry(XRD) and simultaneous thermal analysis(STA). The hardness and fracture toughness were obtained using an indentation technique. The results show that the laser remelted Al2O3/YAG composite has a homogeneous eutectic microstructure without microcrack and pore. The component phases of Al2O3 and YAG are three-dimensionally and continuously reticular connected, and finely coupled without grain boundaries, colonies and amorphous phases between interfaces. The eutectic interspacing is greatly refined with increasing the scanning rate and average is only 1 μm. The synthetically thermal analysis indicates that the eutectic temperature of Al2O3-YAG is 1 824 ℃, well matching the phase diagram of Al2O3-Y2O3 system. The maximum hardness reaches 19.5 GPa and the room fracture toughness is 3.6 MPa·m1/2.展开更多
基金the financial support from the 261Project of MIIT and Natural Science Foundation of Jiangsu Province(No.BK20240179)。
文摘The ineluctable introduction of lithium salt to polymer solid-state electrolytes incurs a compromise between strength,ionic conductivity,and thickness.Here,we propose Al_(2)O_(3)-coated polyimide(AO/PI)porous film as a high-strength substrate to support fast-ion-conducting polymer-in-salt(PIS)solid-state electrolytes,aiming to suppress lithium dendrite growth and improve full-cell performance.The Al_(2)O_(3)coating layer not only refines the wettability of polyimide porous film to PIS,but also performs as a high modulus protective layer to suppress the growth of lithium dendrites.The resulting PI/AO@PIS exhibits a small thickness of only 35μm with an outstanding tensile strength of 11.3 MPa and Young's modulus of 537.6 MPa.In addition,the PI/AO@PIS delivers a high ionic conductivity of 0.1 m S/cm at 25°C.As a result,the PI/AO@PIS enables symmetric Li cells to achieve exceptional cyclability for over 1000 h at 0.1 m A/cm2without noticeable lithium dendrite formation.Moreover,the PI/AO@PIS-based LiFePO4||Li full cells demonstrate outstanding rate performance(125.7 m Ah/g at 5 C)and impressive cycling stability(96.1%capacity retention at 1 C after 200 cycles).This work highlights the efficacy of enhancing the mechanical properties of polymer matrices and extending cell performance through the incorporation of a dense inorganic interface layer.
文摘Silane coupling agent KH560 was used to modify the surface of nano-α-Al<sub>2</sub>O<sub>3</sub> in ethanol-aqueous solution with different proportions. The particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> was determined by nano-particle size analyzer, and the effects of nano-α-Al<sub>2</sub>O<sub>3</sub> content, ethanol-aqueous solution ratio and KH560 dosage on the dispersion and particle size of nano-α-Al<sub>2</sub>O<sub>3</sub> were investigated. The material structure before and after modification was determined by Fourier transform infrared spectroscopy (FTIR). Aqueous polyurethane resin and inorganic components are combined with modified nano-α-Al<sub>2</sub>O<sub>3</sub> dispersion to form chromium-free passivation solution. The solution is coated on the galvanized sheet, the adhesion and surface hardness are tested, the bonding strength of the coating and the surface hardness of the substrate are discussed. The corrosion resistance and surface morphology of the matrix were investigated by electrochemical test, neutral salt spray test and scanning electron microscope test. The chromium-free passivation film formed after the modification of nano-α-Al<sub>2</sub>O<sub>3</sub> increases the surface hardness of galvanized sheet by about 85%. The corrosion resistance of the film is better than that of a single polyurethane film. The results show that the surface hardness and corrosion resistance of polyurethane resin composite passivation film are significantly improved by the introduction of nano-α-Al<sub>2</sub>O<sub>3</sub>.
基金the National Natural Science Foundation of China (No. 81170983) China Postdoctoral Science Foundation (No. 2015M572597)
文摘Directionally solidified eutectic ceramics such as Al2O3/ZrO2 are promising structural materials for ap- plications in harsh environment with an ultrahigh temperature. In this work, through adopting assistant heating laser 3D printing, Al2O3/ZrO2 eutectic samples were manufactured with suppressing the forma- tion of cracks. The dependence of the average rod spacing （λav） on the scanning rate （V） follows a relation with λavV0.5 = 1 μm1.5 s^-0.5. Typical eutectic microstructures, so-called complex regular, were analyzed with respect to its evolution with modulating the growth conditions. Formation mechanism of the solidifi- cation defect, shrinkage porosity, was discussed and the defect is found to be significantly suppressed by optimizing the solidification parameters. The maximum hardness and fracture toughness are mea- sured to he 16.7 GPa and 4.5 MPa m1/2, respectively. The interplay between the propagation of cracks and the Al2O3/ZrO2 interface is discussed.
文摘The interaction between Zn-AI eutectic alloy and Al203p/6061AI composites in the vacuum furnace was investigated. Great attention has been paid to the elements diffusion, the microstructure and formation of the interface between Zn-AI eutectic alloy and Al2O3p/6061AI composites. Experimental results show that Zn-AI eutectic alloy has a good wetting ability to Al2O3p/6061 Al composites and the wetting angle decreases with increasing the temperature in vacuum. After the interaction, an interaction layer forms between Zn-AI alloy and Al2O3p/6061 Al composites. The phases in the interaction layer mainly consist of α-AI(Zn), Al2O3 and CuZn5 resulted from the diffusion of elements from the Zn-AI alloy. Several porosities distribute in the region near the interface of the Zn-AI alloy/interaction layer. The amount of shrinkage voids in the interacting layer is relevant to the penetration of Zn element into Al2O3p/6061Al composites which is a function of temperature. So it is necessary to lower heating temperature in order to limit the Zn penetration.
基金part of the study under the "Human Resource Development Center for Economic Region Leading Industry" Projectsupported by the Ministry of Education,Science & Technology(MEST)by the National Research Foundation of Korea(NRF)
文摘The crystallization process of the eutectic composition of GdAlO_3-Al_2O_3 from the amorphous phase prepared by rapid-quenching of melt that leads to the formation of a cantaloupe skin-like microstructure was investigated using focused ion-beam scanning electron microscopy (FIB-SEM) and high-resolution transmission electron microscopy (HR-TEM).The amorphous films were heat-treated at temperatures between 1000 °C and 1500 °C for up to 30min to form the eutectic phases of GdAlO_3 and Al_2O_3.The GdAlO_3 and Al_2O_3 crystal phases that formed from the amorphous phase were identified by FIB-SEM and HR-TEM.Both components began to crystallize and grow from the amorphous phase separately at different temperatures.The formation process of these crystal phases was different from that of the ordinary eutectic microstructure solidified from the GdAlO_3-Al_2O_3 system.Therefore,the observed structure is termed "eutectic-like" for distinction.The microstructures formed from the amorphous phases at sufficiently high temperatures consisted of ultra-fine microstructures of individually crystallized components and were similar to ordinary eutectic microstructures.By heat-treating the amorphous films at 1500 °C for either 2 min,8min or 30min,the ultra-fine components of GdAlO_3 and Al_2O_3 were found to crystallize following a eutectic-like stage after 8min of heat treatment.
基金financially supported by the National Natural Science Foundation of China (Nos. 51804252 and 51701156)the Equipment Pre-Research Foundation of China (Nos. 6140759040102 and 6140923040203)the Doctoral Starting Fund of Xi’an University of Technology (No. 101-451116013)
文摘Large size,high-density(99.97%)and well-organized Al2O3/Y3Al5O12(YAG)eutectic ceramics were prepared by the modified Bridgman method.The evolution of the three dimensional microstructure and micropores were investigated.The diameter of the micro-pores and the porosity decreased during directional solidification.The average equivalent diam eter of the micro-pores was 2.41μm in the well-prepared eutectic ceramics.Most of the pores(98.07%)were smaller than 4μm.These data are comparable to those prepared by the optical floating zone method.The as-grown eutectic ceramics were polycrystalline,but the interfaces were well-bonded and there were no amorphous phases in the microstructure.The misfits of the different crystallographic relationships were calculated,and the bottleneck of the single-crystal preparation was identified.These results could provide theoretical guidance for the preparation of large,single-crystal Al2O3/YAG eutectic ceramics by the modified Bridgman method.
基金financial support from the Central Metallurgical Research and Development Institute (CMRDI), Ministry of Scientific Research, Egypt
文摘The modification of A356 aluminum-silicon alloy using yttrium oxide (Y2O3) was studied. Addition levels of up to 2.5 wt.% Y2O3 were investigated. A premixed powder of Al-30wt.%Y2O3 was added to the melt at about 750℃ using vortex method. Samples were then poured in sand mold. The results showed that evident modification was obtained using the Y2O3 addition. The optimum level was 1.5 wt.%, and was corresponding to a eutectic temperature depression from 568 to 557℃. The eutectic Si particles were refined in length from 44.8 to 8.3 μm, and modified in aspect ratio from 6.8 to 0.98. Higher additions of Y2O3 caused de-modification of the eutectic Si particles. The ductility of the modified specimens was enhanced by more than 20% compared to the unmodified ones. This was associated with a gradual transfer from cleavage to a more ductile mode of fracture.
基金Project(50102004) supported by the National Natural Science Foundation of ChinaProject(04G53048) supported by the Aeronautical Science Foundation of China+2 种基金Project(20040699035) supported by the Specialized Research Fund for the Doctoral Program of Higher Education of ChinaProject(W018101) supported by the Research Fund of Northwestern Polytechnical University, ChinaProject supported by the Developing Program for Outstanding Persons in Northwestern Polytechnical University, China
文摘Laser remelting and rapid solidification were performed in preparing the high-performance Al2O3/Y3Al5O12(YAG) eutectic in situ composite. The microstructure characteristic and solidification behavior were studied using scanning electron microscopy(SEM), energy dispersive spectroscopy(EDS), X-ray diffractometry(XRD) and simultaneous thermal analysis(STA). The hardness and fracture toughness were obtained using an indentation technique. The results show that the laser remelted Al2O3/YAG composite has a homogeneous eutectic microstructure without microcrack and pore. The component phases of Al2O3 and YAG are three-dimensionally and continuously reticular connected, and finely coupled without grain boundaries, colonies and amorphous phases between interfaces. The eutectic interspacing is greatly refined with increasing the scanning rate and average is only 1 μm. The synthetically thermal analysis indicates that the eutectic temperature of Al2O3-YAG is 1 824 ℃, well matching the phase diagram of Al2O3-Y2O3 system. The maximum hardness reaches 19.5 GPa and the room fracture toughness is 3.6 MPa·m1/2.
