A series of Al-xSi-yGe filler metals(x=4–12 and y=10–40,wt%)were prepared,and the effect of Si and Ge on microstructure and melting characteristics of filler metals was studied.The thermodynamic model of Al-Si-Ge te...A series of Al-xSi-yGe filler metals(x=4–12 and y=10–40,wt%)were prepared,and the effect of Si and Ge on microstructure and melting characteristics of filler metals was studied.The thermodynamic model of Al-Si-Ge ternary alloy was established to analyze the phase formation mechanism of filler metals based on Miedema model,Tanaka model,and Toop equation.This research provided a basis for the composition optimization of filler metals and the analysis of metallurgical reaction process between filler metals and base materials.Results show that Al-Si-Ge alloy is composed of Al-Ge eutectic phase,Al-Si eutectic phase,and primary Si.Ge addition promotes the precipitation of primary Si.Ge is the main melting point depressant element of filler metals.With the increase in Ge content from 10wt%to 40wt%,the solid phase line of filler metals remains unchanged,whereas the liquidus temperature decreases from 567.65°C to 499.96°C.With the increase in Ge content of filler metal,Ge content in eutectic Si phase is increased,the endothermic peak of Al-Si eutectic reaction according to thermogravimetry curve becomes smoother,and Al-Si eutectic temperature is decreased.Ge addition can reduce the free energy of Al-Si alloy system.The lowest point of free energy is located on Al-Ge side.The eutectic Ge phase with the composition similar to pure Ge composition is the most likely to appear in the microstructure of filler metals,whereas the eutectic Si phase with the composition similar to pure Si composition is the least likely to appear.The thermodynamic calculation results are consistent with the experiment results.展开更多
6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed...6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.展开更多
A series of Al?Si?Ge filler metals were studied for brazing aluminum. The microstructures and properties of the filler metals were investigated systematically. The results show that the liquidus temperature of Al?Si?G...A series of Al?Si?Ge filler metals were studied for brazing aluminum. The microstructures and properties of the filler metals were investigated systematically. The results show that the liquidus temperature of Al?Si?Ge filler metals drops from 592 to 519 °C as the content of Ge increases from 0 to 30% (mass fraction). As the content of Ge increases, bright eutectic Ge forms. However, as the Ge content exceeds 20%, the aggregation growth of the eutectic structure tends to happen and coarsened primary Si?Ge particle forms, which is detrimental to the properties of alloys. The Al?10.8Si?10Ge filler metal has good processability and wettability with the base metal Al. When this filler metal is used to braze 1060 aluminum, the complete joint can be achieved. Furthermore, the shear strength test results show that the fracture of brazed joint with Al?10.8Si?10Ge filler metal occurs in the base metal.展开更多
基金National Natural Science Foundation of China(U22A20191)。
文摘A series of Al-xSi-yGe filler metals(x=4–12 and y=10–40,wt%)were prepared,and the effect of Si and Ge on microstructure and melting characteristics of filler metals was studied.The thermodynamic model of Al-Si-Ge ternary alloy was established to analyze the phase formation mechanism of filler metals based on Miedema model,Tanaka model,and Toop equation.This research provided a basis for the composition optimization of filler metals and the analysis of metallurgical reaction process between filler metals and base materials.Results show that Al-Si-Ge alloy is composed of Al-Ge eutectic phase,Al-Si eutectic phase,and primary Si.Ge addition promotes the precipitation of primary Si.Ge is the main melting point depressant element of filler metals.With the increase in Ge content from 10wt%to 40wt%,the solid phase line of filler metals remains unchanged,whereas the liquidus temperature decreases from 567.65°C to 499.96°C.With the increase in Ge content of filler metal,Ge content in eutectic Si phase is increased,the endothermic peak of Al-Si eutectic reaction according to thermogravimetry curve becomes smoother,and Al-Si eutectic temperature is decreased.Ge addition can reduce the free energy of Al-Si alloy system.The lowest point of free energy is located on Al-Ge side.The eutectic Ge phase with the composition similar to pure Ge composition is the most likely to appear in the microstructure of filler metals,whereas the eutectic Si phase with the composition similar to pure Si composition is the least likely to appear.The thermodynamic calculation results are consistent with the experiment results.
基金supported by National Natural Science Foundation of China(Grant No.203S20230001),awarded to Wei-min Long。
文摘6061 aluminum alloy was successfully vacuum brazed to 304 stainless steel using Al-Si-Ge/Cu composite filler metal.The thermodynamic model was established to analyze the formation mechanism of microstructure in brazed joint and element diffusion behavior between filler metal and substrate.The findings indicated that the microstructure of 6061 aluminum alloy/304 stainless steel joint was a multilayer structure composed of three zones(ZoneⅠ,ZoneⅡand ZoneⅢ).The free energy(△G)calculation results indicated that Al-Si-M(M was Fe,Cr,Ni and Cu)ternary intermetallic compounds(IMCs)formed,when on M-Al side and M-Si/Ge side was similar.And only Al-M binary IMCs would be generated when there was large difference between on M-Al side and that on M-Si/Ge side.The calculation results of chemical potential of Si△_(μSi)and Ge△_(μGe)indicated that there was continuous Si and Ge diffusion toward Zone I,forming(Ge,Si)layer.The segregation of Si and Ge hindered the diffusion of Cr toward Zone II and promoted its diffusion toward(Ge,Si)layer,leading to an upward trend of Cr distribution in Al7(Fe,Cr)2Si layer.Negative△_(μNi)and△_(μFe)were responsible for continuous diffusion of Fe and Ni toward Zone II.The small difference between△_(μcu)in Zone I and Zone II contributed to distribution of CuAl2 in Zone II.The formation mechanism of joint could be mainly divided into four steps.
基金Project(2010A080402014)supported by the Guangdong Provincial Science and Technology Foundation,China
文摘A series of Al?Si?Ge filler metals were studied for brazing aluminum. The microstructures and properties of the filler metals were investigated systematically. The results show that the liquidus temperature of Al?Si?Ge filler metals drops from 592 to 519 °C as the content of Ge increases from 0 to 30% (mass fraction). As the content of Ge increases, bright eutectic Ge forms. However, as the Ge content exceeds 20%, the aggregation growth of the eutectic structure tends to happen and coarsened primary Si?Ge particle forms, which is detrimental to the properties of alloys. The Al?10.8Si?10Ge filler metal has good processability and wettability with the base metal Al. When this filler metal is used to braze 1060 aluminum, the complete joint can be achieved. Furthermore, the shear strength test results show that the fracture of brazed joint with Al?10.8Si?10Ge filler metal occurs in the base metal.
