A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5w...A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.展开更多
A model system consisting of Ni[001]（100）/Ni3Al[001]（100） multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation ...A model system consisting of Ni[001]（100）/Ni3Al[001]（100） multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ′＋2γto 10γ′＋10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer＇s thickness. A Ni/Ni3Al multilayer with 10γ′＋10γ atomic layers （3.54 nm） can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young＇s modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ′ phase volume fraction are calculated by varying the proportion of the γ and γ′ phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni3Al multilayer can be well predicted by the Voigt-Reuss-Hill rule of mixtures.展开更多
A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 all...A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 alloy weld joints.The results showed that compared to the welds without Er addition,the porosity decreased from 0.78%to 0.38%,which was attributed to the ability of Er to reduce the content of free hydrogen in the welds.Furthermore,the grain size near the fusion boundary and weld metal(WM)was significantly refined with the addition of Er.Grain refinement near the fusion boundary was attributed to the heterogeneous nucleation induced by Al_(3)(Er,Zr)from base metal,while grain refinement in WM was caused by the hindering effect of Al_(3)Er on grain boundary migration.Additionally,the ultimate tensile strength of the weld joints increased from 272.44 to 338.74 MPa with Er addition.The precipitation strengthening induced by Al_(3)Er contributed to an increase by 20%in strength.展开更多
Al−3.51Mg−0.42Mn−0.76Sc−0.40Zr(wt.%)alloy was prepared by selective laser melting(SLM)method.The mechanical properties and microstructure of the alloy after annealing at 300℃or 325℃for 6 h were studied.The tensile s...Al−3.51Mg−0.42Mn−0.76Sc−0.40Zr(wt.%)alloy was prepared by selective laser melting(SLM)method.The mechanical properties and microstructure of the alloy after annealing at 300℃or 325℃for 6 h were studied.The tensile strength,yield strength and elongation of the SLM alloy were 339 MPa,213 MPa and 24%,respectively.After annealing at 300℃for 6 h,the tensile and yield strength of the alloy were increased to 518 MPa and 505 MPa,respectively,and the elongation decreased to 13%.After annealing at 325℃for 6 h,the yield strength of the alloy was reduced to 483 MPa.The grain size of the alloy after annealing at 300℃and 325℃did not grow significantly,but the segregation of Mg element was significantly reduced.Nanoscale Al3(Sc,Zr)phase was precipitated from the alloy matrix,and its average size increased with the increase of annealing temperature.Therefore,the strength improvement of the annealed SLM aluminum alloy was mainly attributed to the precipitation strengthening of Al3(Sc,Zr),and the strengthening mechanism was mainly dislocation cutting mechanism.When the annealing temperature was too high,the coarsening of Al3(Sc,Zr)particles caused the strength to decrease.展开更多
基金Shaanxi Province Qin Chuangyuan“Scientist+Engineer”Team Construction Project(2022KXJ-071)2022 Qin Chuangyuan Achievement Transformation Incubation Capacity Improvement Project(2022JH-ZHFHTS-0012)+8 种基金Shaanxi Province Key Research and Development Plan-“Two Chains”Integration Key Project-Qin Chuangyuan General Window Industrial Cluster Project(2023QCY-LL-02)Xixian New Area Science and Technology Plan(2022-YXYJ-003,2022-XXCY-010)2024 Scientific Research Project of Shaanxi National Defense Industry Vocational and Technical College(Gfy24-07)Shaanxi Vocational and Technical Education Association 2024 Vocational Education Teaching Reform Research Topic(2024SZX354)National Natural Science Foundation of China(U24A20115)2024 Shaanxi Provincial Education Department Service Local Special Scientific Research Program Project-Industrialization Cultivation Project(24JC005,24JC063)Shaanxi Province“14th Five-Year Plan”Education Science Plan,2024 Project(SGH24Y3181)National Key Research and Development Program of China(2023YFB4606400)Longmen Laboratory Frontier Exploration Topics Project(LMQYTSKT003)。
文摘A dual-phase synergistic enhancement method was adopted to strengthen the Al-Mn-Mg-Sc-Zr alloy fabricated by laser powder bed fusion(LPBF)by leveraging the unique advantages of Er and TiB_(2).Spherical powders of 0.5wt%Er-1wt%TiB_(2)/Al-Mn-Mg-Sc-Zr nanocomposite were prepared using vacuum homogenization technique,and the density of samples prepared through the LPBF process reached 99.8%.The strengthening and toughening mechanisms of Er-TiB_(2)were investigated.The results show that Al_(3)Er diffraction peaks are detected by X-ray diffraction analysis,and texture strength decreases according to electron backscatter diffraction results.The added Er and TiB_(2)nano-reinforcing phases act as heterogeneous nucleation sites during the LPBF forming process,hindering grain growth and effectively refining the grains.After incorporating the Er-TiB_(2)dual-phase nano-reinforcing phases,the tensile strength and elongation at break of the LPBF-deposited samples reach 550 MPa and 18.7%,which are 13.4%and 26.4%higher than those of the matrix material,respectively.
基金Project supported by the State Key Development Program for Basic Research of China (Grant No 2006CB605102)
文摘A model system consisting of Ni[001]（100）/Ni3Al[001]（100） multi-layers are studied using the density functional theory in order to explore the elastic properties of single crystal Ni-based superalloys. Simulation results are consistent with the experimental observation that rafted Ni-base superalloys virtually possess a cubic symmetry. The convergence of the elastic properties with respect to the thickness of the multilayers are tested by a series of multilayers from 2γ′＋2γto 10γ′＋10γ atomic layers. The elastic properties are found to vary little with the increase of the multilayer＇s thickness. A Ni/Ni3Al multilayer with 10γ′＋10γ atomic layers （3.54 nm） can be used to simulate the mechanical properties of Ni-base model superalloys. Our calculated elastic constants, bulk modulus, orientation-dependent shear modulus and Young＇s modulus, as well as the Zener anisotropy factor are all compatible with the measured results of Ni-base model superalloys R1 and the advanced commercial superalloys TMS-26, CMSX-4 at a low temperature. The mechanical properties as a function of the γ′ phase volume fraction are calculated by varying the proportion of the γ and γ′ phase in the multilayers. Besides, the mechanical properties of two-phase Ni/Ni3Al multilayer can be well predicted by the Voigt-Reuss-Hill rule of mixtures.
基金the National Key R&D Program of China(No.2023YFB3407800)the National Natural Science Foundation of China(No.U2141213)the experimental supports by Instrumental Analysis Center of Shanghai Jiao Tong University,China.
文摘A novel Al−Mg−Er−Zr alloy was welded by highly efficient tandem GMAW,and the effect of Er on the porosity,microstructure and mechanical properties of the weld joints were investigated by comparing them with Al5083 alloy weld joints.The results showed that compared to the welds without Er addition,the porosity decreased from 0.78%to 0.38%,which was attributed to the ability of Er to reduce the content of free hydrogen in the welds.Furthermore,the grain size near the fusion boundary and weld metal(WM)was significantly refined with the addition of Er.Grain refinement near the fusion boundary was attributed to the heterogeneous nucleation induced by Al_(3)(Er,Zr)from base metal,while grain refinement in WM was caused by the hindering effect of Al_(3)Er on grain boundary migration.Additionally,the ultimate tensile strength of the weld joints increased from 272.44 to 338.74 MPa with Er addition.The precipitation strengthening induced by Al_(3)Er contributed to an increase by 20%in strength.
基金financially supported by the National Key Research and Development Program of China(No.2018YFB2001801)State’s Key Project of Research and Development Plan(No.2021YFC1910505)the Key Research and Development Program of Guangdong Province,China(No.2020B010186002)。
文摘Al−3.51Mg−0.42Mn−0.76Sc−0.40Zr(wt.%)alloy was prepared by selective laser melting(SLM)method.The mechanical properties and microstructure of the alloy after annealing at 300℃or 325℃for 6 h were studied.The tensile strength,yield strength and elongation of the SLM alloy were 339 MPa,213 MPa and 24%,respectively.After annealing at 300℃for 6 h,the tensile and yield strength of the alloy were increased to 518 MPa and 505 MPa,respectively,and the elongation decreased to 13%.After annealing at 325℃for 6 h,the yield strength of the alloy was reduced to 483 MPa.The grain size of the alloy after annealing at 300℃and 325℃did not grow significantly,but the segregation of Mg element was significantly reduced.Nanoscale Al3(Sc,Zr)phase was precipitated from the alloy matrix,and its average size increased with the increase of annealing temperature.Therefore,the strength improvement of the annealed SLM aluminum alloy was mainly attributed to the precipitation strengthening of Al3(Sc,Zr),and the strengthening mechanism was mainly dislocation cutting mechanism.When the annealing temperature was too high,the coarsening of Al3(Sc,Zr)particles caused the strength to decrease.
