The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstru...The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstructure and interfacial strength of Sn−2Al/W90 interface were investigated.The ultrasound improved the wettability of Sn−2Al filler metal on W90 surface.As the ultrasonic power increased and ultrasonic time increased,the size of Al phase in seam decreased.The maximum value of Sn−2Al/W90 interfacial strength reached 30.1 MPa.Based on the acoustic pressure simulation and bubble dynamics,the intensity of cavitation effect was proportional to ultrasonic power.The generated high temperature and high pressure by cavitation effect reached 83799.6 K and 1.26×10^(14) Pa,respectively.展开更多
In this study,Al-30W(wt.%)alloy powder was prepared by Aluminothermic reduction and hightemperature gas atomization.We then studied the phase composition,surface morphology,spatial phase structure,and thermal oxidatio...In this study,Al-30W(wt.%)alloy powder was prepared by Aluminothermic reduction and hightemperature gas atomization.We then studied the phase composition,surface morphology,spatial phase structure,and thermal oxidation process using XRD,SEM/EDS,TEM,DSC,and DTA/TG analysis.The results showed that the Al-30W alloy powder exhibited high sphericity,and the interior presented a special spatial phase structure in which the Al/W amorphous alloy phase and the metastable Al/W intermetallic compound phase were distributed in the pure Al matrix.When the Al-30W alloy powder was stabilized in a vacuum tube furnace,the spatial phase structure of the alloy powder changed,and a small amount of pure Al was embedded in the Al_(12)W matrix.The resulting Al-30W alloy powder products,treated in air at different temperatures,were collected in situ and characterized.The results presented that with an increase in temperature,the types and morphologies of the Al/W intermetallic compounds in the Al-30W alloy powder changed.Furthermore,the Al-30W alloy powder began to undergo intense oxidation reactions at about 900℃,accompanied by a concentrated energy release and rapid weight gain.The volatilization of WO_(3)produced in the oxidation process promoted the complete oxidation of the Al-30W alloy powder,and the Al-30W alloy powder was completely oxidized at 1300℃.At this stage,all W atoms were transformed into gaseous WO_(3),and only a large number of small Al_(2)O_(3)fragments remained in the oxidation product.Thus,the Al-30W alloy powder exhibited excellent thermal reactivity and oxidation integrity,and may offer excellent application prospects in the field of energetic materials.展开更多
基金supported by the National Natural Science Foundation of China(Nos.52105330,52175307)the Natural Science Foundation of Shandong Province,China(No.ZR2023JQ021)。
文摘The Sn−2Al filler metal was utilized to bond W90 tungsten heavy alloys by the ultrasonic-assisted coating technology in atmospheric environment at 250℃.The effects of ultrasonic power and ultrasonic time on microstructure and interfacial strength of Sn−2Al/W90 interface were investigated.The ultrasound improved the wettability of Sn−2Al filler metal on W90 surface.As the ultrasonic power increased and ultrasonic time increased,the size of Al phase in seam decreased.The maximum value of Sn−2Al/W90 interfacial strength reached 30.1 MPa.Based on the acoustic pressure simulation and bubble dynamics,the intensity of cavitation effect was proportional to ultrasonic power.The generated high temperature and high pressure by cavitation effect reached 83799.6 K and 1.26×10^(14) Pa,respectively.
基金supported by the National Natural Science Foundation of China(No.51871106).We express our grat-itude for analyzing and testing of Huazhong University of Science and Technology Analytical&Testing Center.
文摘In this study,Al-30W(wt.%)alloy powder was prepared by Aluminothermic reduction and hightemperature gas atomization.We then studied the phase composition,surface morphology,spatial phase structure,and thermal oxidation process using XRD,SEM/EDS,TEM,DSC,and DTA/TG analysis.The results showed that the Al-30W alloy powder exhibited high sphericity,and the interior presented a special spatial phase structure in which the Al/W amorphous alloy phase and the metastable Al/W intermetallic compound phase were distributed in the pure Al matrix.When the Al-30W alloy powder was stabilized in a vacuum tube furnace,the spatial phase structure of the alloy powder changed,and a small amount of pure Al was embedded in the Al_(12)W matrix.The resulting Al-30W alloy powder products,treated in air at different temperatures,were collected in situ and characterized.The results presented that with an increase in temperature,the types and morphologies of the Al/W intermetallic compounds in the Al-30W alloy powder changed.Furthermore,the Al-30W alloy powder began to undergo intense oxidation reactions at about 900℃,accompanied by a concentrated energy release and rapid weight gain.The volatilization of WO_(3)produced in the oxidation process promoted the complete oxidation of the Al-30W alloy powder,and the Al-30W alloy powder was completely oxidized at 1300℃.At this stage,all W atoms were transformed into gaseous WO_(3),and only a large number of small Al_(2)O_(3)fragments remained in the oxidation product.Thus,the Al-30W alloy powder exhibited excellent thermal reactivity and oxidation integrity,and may offer excellent application prospects in the field of energetic materials.
