With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretica...With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretical analyzing method of plastic limit load for pressure pipe with incomplete welding defects based on the extended NSC Criteria is presented and the correlative formulas are deduced,the influences of pipe curvature,circumferential length and depth of incomplete welding defects on the plastic limit load of pressure pipe are considered as well in this method.Meanwhile,according to the orthogonal experimental design method,the plastic limit loads are calculated by the finite element method and compared with the theoretical values.The results show that the expressions of plastic limit load of pressure pipe with incomplete welding defects under bending,torsion and internal pressure based on extended NSC criteria are reliable.The study provides an important theoretical basis for the establishment of safety assessment measure towards pressure pipe with incomplete welding defects.展开更多
Brain plasticity-A universal tool with many variations:The study of brain plasticity has been gaining interest since almost a century and has now reached a huge amount of information(>80,000 results in PubMed).Over...Brain plasticity-A universal tool with many variations:The study of brain plasticity has been gaining interest since almost a century and has now reached a huge amount of information(>80,000 results in PubMed).Overall,different types of plasticity,including stem cell-driven genesis of new neurons(adult neurogenesis),cells in arrested maturation(dormant neurons),neuro-glial and synaptic plasticity,can coexist and contribute to grant plastic changes in the brain,from a cellular to system level(Benedetti and Couillard-Despres,2022;Bonfanti et al.,2023).展开更多
The steel reinforced plastic pipe is a kind of green environmental protection pipelines with double-sides corrosionresisting and better withstanding to medium working pressure.The structure and technical process of th...The steel reinforced plastic pipe is a kind of green environmental protection pipelines with double-sides corrosionresisting and better withstanding to medium working pressure.The structure and technical process of this pipe are described briefly in this paper,and the finite element analysis has been done for the sake of understanding the distributions of stress and displacement inside this pipe under hydrostatic pressure.The analysis results are very important for safety application of the steel reinforced plastic pipe.展开更多
In the framework of finite deformation theory, the burst failure analysis of end-opened defect-free pipes with plastic anisotropy under internal pressure is carried out. The analytical solutions of burst pressure and ...In the framework of finite deformation theory, the burst failure analysis of end-opened defect-free pipes with plastic anisotropy under internal pressure is carried out. The analytical solutions of burst pressure and the corresponding equivalent stress and strain are obtained for thin-walled pipes, which can take into account the effects of material plastic anisotropy and strain hardening exponent. The influences of plastic anisotropy on the burst pressure and the corresponding equivalent stress and strain are discussed. It is shown that the burst pressure and the corresponding equivalent stress and strain are dependent upon the plastic anisotropy of material, and the degree of dependence is related to the strain hardening exponent of material. In addition, the effects of the strain hardening exponent on burst failure are investigated.展开更多
Mechanically lined pipe(MLP)is often used for offshore oil and gas transport because of its low cost and corrosion resistance.During installation and operation,the pipe may undergo severe bending deformation,which cau...Mechanically lined pipe(MLP)is often used for offshore oil and gas transport because of its low cost and corrosion resistance.During installation and operation,the pipe may undergo severe bending deformation,which causes the liner to separate from the outer pipe and buckles,affecting the stability of the whole line.In this paper,the buckling response of MLP subjected to bending is investigated to clarify its bending characteristics by employing both experiments,numerical simulation,as theoretical methods.Two types of MLPs were manufactured with GB 45 carbon steel(SLP)and Al 6061(ALP)used as the outer pipe material,respectively.The hydraulic expansion and bending experiments of small-scale MLPs are conducted.In addition to the ovalized shape of the cross-section for the SLP specimens,the copper liner was found to wrinkle on the compressive side.In contrast,the liner of ALP remains intact without developing any wrinkling and collapse mode.In addition,a dedicated numerical framework and theoretical models were also established.It was found both the manufacturing and bending responses of the MLP can be well reproduced,and the predicted maximum moment and critical curvatures are in good agreement with the experimental results.展开更多
With a micro mechanical model, the feasibility of modification of thermal residual stress of the composites treated by tensile pre plastic deformation was analyzed. The relationship between pre plastic strain and vari...With a micro mechanical model, the feasibility of modification of thermal residual stress of the composites treated by tensile pre plastic deformation was analyzed. The relationship between pre plastic strain and variation of thermal residual stress was established. By using the method of tensile pre plastic deformation, the thermal residual stress in 20%SiC w/6061Al composites was modified. The results show that, with increasing tensile pre plastic strain, the tensile residual stress in the matrix was decreased to zero gradually, and then it was turned into compressive stress. By comparison, it was found that the changing tendency of the test results is similar to that of theoretical analysis. In addition, due to pre plastic deformation, the dislocation density in the matrix was increased, and the yield strength of the composites was improved. The increasing yield strength is mainly due to the decreasing tensile residual stress and the changing of distribution of dislocation in the matrix.展开更多
It is necessary to use the integrated stainless steel pipe having two fitting bodies without welds while train travelling at high speed. In order to form this type of integrated stainless steel pipe, the method of pre...It is necessary to use the integrated stainless steel pipe having two fitting bodies without welds while train travelling at high speed. In order to form this type of integrated stainless steel pipe, the method of preforming combined finish forming process is developed. The preforming process is characterized by flaring combined upsetting for left fitting body which is like a flange, and is characterized by tube axial compressive process under die constraint for right fitting body which is like a double-wall pipe. The finite element simulations of the processes are carried out by software package DEFORM, and the results indicate that: 1) left or right fitting body can be formed by a two-step forming process without folding and under-filling defects; 2) by using two-step forming, strain and stress in left fitting body are larger than those in right fitting body, and deformation in right fitting body is more homogenous than the deformation in left fitting body; 3) two or more preforming steps may be needed for left fitting body considering the distributions of strain and stress.展开更多
Using a friction stir additive manufacturing(FSAM)process,the fabrication of a two-layer aluminum−copper pipe was studied experimentally and numerically.For this purpose,by presenting a 3D thermo-mechanical model in A...Using a friction stir additive manufacturing(FSAM)process,the fabrication of a two-layer aluminum−copper pipe was studied experimentally and numerically.For this purpose,by presenting a 3D thermo-mechanical model in ABAQUS software,the temperature and strain distributions during the process were studied.The simulation results show that,although the rotational-to-traverse speed ratio with a good approximation can predict the heat input during welding,it is not a precise measure to predict the occurrence of defects in the weld cross-section.There is a good agreement between the predicted and experimental thermal results,and the maximum relative error is 4.1%in estimating the maximum temperature during welding.Due to heat and severe plastic deformation in the stir zone,the aluminum−copper intermetallic compounds(CuAl_(2) and Cu_(9)Al_(4))are formed.The maximum hardness in the stir zone is 301.4 HV_(0.1) in sample welded with an overlap of−0.5 mm.The ultimate tensile strength and elongation of the two-layer pipe fabricated by friction stir additive manufacturing are(319.52±2.31)MPa and 19.47%,respectively.展开更多
Al-5Ti-1B master alloy was added into Mg-14Li-1Al(LA141)alloy and then LA141 sheets were prepared by extrusion and cold rolling.The effect of the addition level of Al-5Ti-1B master alloy on the grain size of LA141 all...Al-5Ti-1B master alloy was added into Mg-14Li-1Al(LA141)alloy and then LA141 sheets were prepared by extrusion and cold rolling.The effect of the addition level of Al-5Ti-1B master alloy on the grain size of LA141 alloy was investigated as well as the effects of the total reduction of cold rolling and the annealing temperature on microstructure,mechanical properties and plastic formability of the LA141 sheets.The results show that the optimal addition level of Al-5Ti-1B master alloy into LA141 alloy is 1.25%(mass fraction)and LA141 alloy has the finest grains.With the increase of the total reduction of cold rolling,the grains of the as-rolled LA141 sheets were flattened gradually.A proper anneal temperature of 200℃ is obtained for the cold rolled LA141 sheets. Under this condition,microstructure of the LA141 sheets consists of fine and uniform equiaxed grains and has higher Erichsen cupping index(IE).展开更多
In the present work, the microstructures of A356 feedstock cast via a pipe consisting of partial inclined and partial vertical sections were investigated. The experimental results indicate that semisolid feedstock wit...In the present work, the microstructures of A356 feedstock cast via a pipe consisting of partial inclined and partial vertical sections were investigated. The experimental results indicate that semisolid feedstock with ideal microstructures can be obtained at higher temperatures 645℃ and above by the proposed process, and the solid shell inside the pipe can be avoided at the optimum pouring temperature. Thus the process is attractive for industrial applications. The slanted angle of inclined section has an influence on the optimum pouring temperature. That is, the bigger the slanted angle, the higher the optimum pouring temperature, but accordingly, the greater the possibility of solid shell occurring inside the pipe. Therefore, small slanted angle should be considered first on the premise of ensuring a certain nucleation. The formation of semisolid feedstock is owed to the coactions of wall nucleation and stirring resulting from fluid flow. The inclined section greatly affects nucleation, and the vertical section has an important effect on both nucleation and generating stirring.展开更多
Aiming to meet the challenge of the shape complexity and high plasticity demanded for the upper connective plate(UCP) in motorcycle, a high plasticity Al Si alloy named HGZL 02 was developed by optimizing the chemical...Aiming to meet the challenge of the shape complexity and high plasticity demanded for the upper connective plate(UCP) in motorcycle, a high plasticity Al Si alloy named HGZL 02 was developed by optimizing the chemical composition and casting process. Premium UCP castings were obtained by using optimized casting process. Results show that fine and dense microstructure are obtained in the UCP castings. An average of 224 MPa in ultimate tensile strength, 149 MPa in yield strength and 13.2% in elongation are achieved for T6 heat treated UPS castings.展开更多
The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of p...The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper.展开更多
Objective To assess the health safety of copper, steel and plastic water pipes by field water quality investigations. Methods Four consumers were randomly selected for each type of water pipes. Two consumers of every ...Objective To assess the health safety of copper, steel and plastic water pipes by field water quality investigations. Methods Four consumers were randomly selected for each type of water pipes. Two consumers of every type of the water pipes had used the water pipes for more than 1 year and the other 2 consumers had used the water pipes for less than 3 months. The terminal volume of tap water in copper and steel water pipes should be not less than 0.1 liter, whereas that in plastic water pipes should be not less than 1 liter. Results The mean values of the experimental results in the second field water quality investigation of the copper and steel water pipes met the Sanitary Standards for Drinking Water Quality. The items of water sample of the plastic water pipes met the requirements of the Sanitary Standards for Drinking Water Quality. Conclusion Copper, steel, and plastic pipes can be used as drinking water pipes.展开更多
In the present investigation, a pipe inner-surface grinding（PISG） technique was developed to fabricate nanostructure in the inner-surface of an austenitic 304 stainless steel pipe. PISG was performed by high speed s...In the present investigation, a pipe inner-surface grinding（PISG） technique was developed to fabricate nanostructure in the inner-surface of an austenitic 304 stainless steel pipe. PISG was performed by high speed shearing with hard sphere tips, leading to gradient distribution of strain, strain rate and strain gradient along depth. Nano-austenite with an average boundary spacing of 20 nm was generated, followed by deformation microstructure characterized by shear bands, multi-and uni-directional twins and planar dislocation arrays. Deformation induced grain refinement of austenitic 304 stainless steel with low stacking fault energy（SFE） covering 4–5 order＇s magnitude of length scales toward nanometer regime was unified.展开更多
The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion ph...The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion phase, the traditional design criteria of extrusiondie is not suitable. The study on extrusion die of the kind of pipe is very importantstep in produce development. Using finite element (FE) method in this paper, theflow rule of molten plastic inside the die has been predicted and a groap of optimalstructural parameters was obtained. These results are helpful for reducing the designcycle and improve the quality of the final product.展开更多
Seepage through embankment fill materials is crucial issue in the construction of embankments for irrigation and drainage projects.Proper ground improvement methods should be used to improve the strength and stability...Seepage through embankment fill materials is crucial issue in the construction of embankments for irrigation and drainage projects.Proper ground improvement methods should be used to improve the strength and stability characteristics of soil used as fill material.Utilization of waste plastic materials to enhance the engineering properties of soil is a sustainable approach.Additionally,the use of raw products directly from plastic recycling units in the form of flakes and pellets as soil additives has the potential to further enhance the economic benefits of this method.This study randomly mixed plastic materials with soil for use in the construction of earth embankments,such as river levees,dykes,and canal diversion structures,and evaluated the effectiveness of these materials in reducing seepage failures in hydraulic structures.To achieve these goals,this study collected high-density polyethylene(HDPE)plastic from plastic recycling units and used soil mixed with HDPE plastic in the form of flakes and pellets in different contents as embankment fill materials,then evaluated how these materials affected the piping features.Laboratory experiments were conducted to determine the seepage velocity and critical hydraulic gradient of soil mixed with plastics in various contents and to compare the values with those of plain soil.The results showed that random distribution of waste plastics in the form of flakes and pellets in soil is an effective method for improving the piping resistance of soil.展开更多
To find out the local buckling behaviors of glass fiber reinforced plastic(GFRP)-foam sandwich pipe suffering axial loading,a series of quasi-static axial compression tests are carried out in the laboratory.Comparing ...To find out the local buckling behaviors of glass fiber reinforced plastic(GFRP)-foam sandwich pipe suffering axial loading,a series of quasi-static axial compression tests are carried out in the laboratory.Comparing with the test data,systematic numerical analysis on the local buckling behavior of this sandwich pipe is also conducted,and the buckling failure mechanism is revealed.The influences of the key parameters on bearing capacity of the sandwich structure are discussed.Test and numerical results show that the local buckling failure of the GFRPfoam sandwich pipe is dominated basically by two typical modes,i.e.,the conjoint buckling and the layered buckling.Local buckling at the end,shear failure at the end and interface peeling failure are less efficient than the local buckling failure at the middle height,and ought to be restrained by appropriate structural measures.The local buckling bearing capacity increases linearly with the core density of the sandwich pipe structure.When the core density is relatively high(higher than 0.05 g/cm3),the effect of increasing the core density on improving the bearing efficiency is less on the specimens with a large ratio of the wall thickness to the radius than on those with a small one.Local layered buckling is another failure mode with lower bearing efficiency than the local conjoint buckling,and it can be restrained by increasing the core density to ensure the cooperation of the inner and the outer GFRP surface layer.The bearing capacity of the GFRP-foam sandwich pipe increases with the height-diameter ratio;however,the bearing efficiency decreases with this parameter.展开更多
Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2...Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2.15Li 0.12Zr alloy at high temperature was conducted by using the rigid visco plastic finite element method. The relations between the total load and the displacement during the forging, and the distributions of stress, strain, temperature and strain rate, which can provide useful information for the process design, are obtained.展开更多
Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The t...Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The technology of forming end areas of a sheet is developed and formulaes forming forces equations are deduced. Experimental investigations of deformation are undertaken.展开更多
基金Project (No. X106871) supported by the Natural Science Foundation of Zhejiang Province,China
文摘With von Mises yield criterion,the loading range of Net Section Collapse(NSC) Criteria is extended from combined tension and bending loadings to combined bending,torsion and internal pressure loadings.A new theoretical analyzing method of plastic limit load for pressure pipe with incomplete welding defects based on the extended NSC Criteria is presented and the correlative formulas are deduced,the influences of pipe curvature,circumferential length and depth of incomplete welding defects on the plastic limit load of pressure pipe are considered as well in this method.Meanwhile,according to the orthogonal experimental design method,the plastic limit loads are calculated by the finite element method and compared with the theoretical values.The results show that the expressions of plastic limit load of pressure pipe with incomplete welding defects under bending,torsion and internal pressure based on extended NSC criteria are reliable.The study provides an important theoretical basis for the establishment of safety assessment measure towards pressure pipe with incomplete welding defects.
基金supported by Progetto Trapezio,Compagnia di San Paolo(67935-2021.2174)to LB,Fondazione CRT(Cassa di Risparmio di Torino,RF=2022.0618)to LB。
文摘Brain plasticity-A universal tool with many variations:The study of brain plasticity has been gaining interest since almost a century and has now reached a huge amount of information(>80,000 results in PubMed).Overall,different types of plasticity,including stem cell-driven genesis of new neurons(adult neurogenesis),cells in arrested maturation(dormant neurons),neuro-glial and synaptic plasticity,can coexist and contribute to grant plastic changes in the brain,from a cellular to system level(Benedetti and Couillard-Despres,2022;Bonfanti et al.,2023).
文摘The steel reinforced plastic pipe is a kind of green environmental protection pipelines with double-sides corrosionresisting and better withstanding to medium working pressure.The structure and technical process of this pipe are described briefly in this paper,and the finite element analysis has been done for the sake of understanding the distributions of stress and displacement inside this pipe under hydrostatic pressure.The analysis results are very important for safety application of the steel reinforced plastic pipe.
文摘In the framework of finite deformation theory, the burst failure analysis of end-opened defect-free pipes with plastic anisotropy under internal pressure is carried out. The analytical solutions of burst pressure and the corresponding equivalent stress and strain are obtained for thin-walled pipes, which can take into account the effects of material plastic anisotropy and strain hardening exponent. The influences of plastic anisotropy on the burst pressure and the corresponding equivalent stress and strain are discussed. It is shown that the burst pressure and the corresponding equivalent stress and strain are dependent upon the plastic anisotropy of material, and the degree of dependence is related to the strain hardening exponent of material. In addition, the effects of the strain hardening exponent on burst failure are investigated.
基金Fofinancially supported by the National Natural Science Foundation of China(Grant No.52271288)Peiyang Scholar Initiation Fund from Tianjin University。
文摘Mechanically lined pipe(MLP)is often used for offshore oil and gas transport because of its low cost and corrosion resistance.During installation and operation,the pipe may undergo severe bending deformation,which causes the liner to separate from the outer pipe and buckles,affecting the stability of the whole line.In this paper,the buckling response of MLP subjected to bending is investigated to clarify its bending characteristics by employing both experiments,numerical simulation,as theoretical methods.Two types of MLPs were manufactured with GB 45 carbon steel(SLP)and Al 6061(ALP)used as the outer pipe material,respectively.The hydraulic expansion and bending experiments of small-scale MLPs are conducted.In addition to the ovalized shape of the cross-section for the SLP specimens,the copper liner was found to wrinkle on the compressive side.In contrast,the liner of ALP remains intact without developing any wrinkling and collapse mode.In addition,a dedicated numerical framework and theoretical models were also established.It was found both the manufacturing and bending responses of the MLP can be well reproduced,and the predicted maximum moment and critical curvatures are in good agreement with the experimental results.
文摘With a micro mechanical model, the feasibility of modification of thermal residual stress of the composites treated by tensile pre plastic deformation was analyzed. The relationship between pre plastic strain and variation of thermal residual stress was established. By using the method of tensile pre plastic deformation, the thermal residual stress in 20%SiC w/6061Al composites was modified. The results show that, with increasing tensile pre plastic strain, the tensile residual stress in the matrix was decreased to zero gradually, and then it was turned into compressive stress. By comparison, it was found that the changing tendency of the test results is similar to that of theoretical analysis. In addition, due to pre plastic deformation, the dislocation density in the matrix was increased, and the yield strength of the composites was improved. The increasing yield strength is mainly due to the decreasing tensile residual stress and the changing of distribution of dislocation in the matrix.
基金Project(51305334)supported by the National Natural Science Foundation of ChinaProject(51335009)supported by the National Natural Science Foundation of China for Key Program+1 种基金Project(CXY1442(4))supported by the Science and Technology Planning Project of Xi’an,ChinaProject supported by Shaanxi Province Postdoctoral Science Research Program of China
文摘It is necessary to use the integrated stainless steel pipe having two fitting bodies without welds while train travelling at high speed. In order to form this type of integrated stainless steel pipe, the method of preforming combined finish forming process is developed. The preforming process is characterized by flaring combined upsetting for left fitting body which is like a flange, and is characterized by tube axial compressive process under die constraint for right fitting body which is like a double-wall pipe. The finite element simulations of the processes are carried out by software package DEFORM, and the results indicate that: 1) left or right fitting body can be formed by a two-step forming process without folding and under-filling defects; 2) by using two-step forming, strain and stress in left fitting body are larger than those in right fitting body, and deformation in right fitting body is more homogenous than the deformation in left fitting body; 3) two or more preforming steps may be needed for left fitting body considering the distributions of strain and stress.
文摘Using a friction stir additive manufacturing(FSAM)process,the fabrication of a two-layer aluminum−copper pipe was studied experimentally and numerically.For this purpose,by presenting a 3D thermo-mechanical model in ABAQUS software,the temperature and strain distributions during the process were studied.The simulation results show that,although the rotational-to-traverse speed ratio with a good approximation can predict the heat input during welding,it is not a precise measure to predict the occurrence of defects in the weld cross-section.There is a good agreement between the predicted and experimental thermal results,and the maximum relative error is 4.1%in estimating the maximum temperature during welding.Due to heat and severe plastic deformation in the stir zone,the aluminum−copper intermetallic compounds(CuAl_(2) and Cu_(9)Al_(4))are formed.The maximum hardness in the stir zone is 301.4 HV_(0.1) in sample welded with an overlap of−0.5 mm.The ultimate tensile strength and elongation of the two-layer pipe fabricated by friction stir additive manufacturing are(319.52±2.31)MPa and 19.47%,respectively.
基金Project(50604020)supported by the National Natural Science Foundation of ChinaProject(2007CB613706)supported by the National Basic Research Program of ChinaProject(2009AA03Z507)supported by the National High-tech Research and Development Program of China
文摘Al-5Ti-1B master alloy was added into Mg-14Li-1Al(LA141)alloy and then LA141 sheets were prepared by extrusion and cold rolling.The effect of the addition level of Al-5Ti-1B master alloy on the grain size of LA141 alloy was investigated as well as the effects of the total reduction of cold rolling and the annealing temperature on microstructure,mechanical properties and plastic formability of the LA141 sheets.The results show that the optimal addition level of Al-5Ti-1B master alloy into LA141 alloy is 1.25%(mass fraction)and LA141 alloy has the finest grains.With the increase of the total reduction of cold rolling,the grains of the as-rolled LA141 sheets were flattened gradually.A proper anneal temperature of 200℃ is obtained for the cold rolled LA141 sheets. Under this condition,microstructure of the LA141 sheets consists of fine and uniform equiaxed grains and has higher Erichsen cupping index(IE).
基金supported by the National KeyBasic Research Foundation of China under grant No.2006CB605203the National Hi-Tech Research Founda-tion of China under grant No. 2006AA03Z115 the National Natural Science Foundation of China under grantNo.50774007.
文摘In the present work, the microstructures of A356 feedstock cast via a pipe consisting of partial inclined and partial vertical sections were investigated. The experimental results indicate that semisolid feedstock with ideal microstructures can be obtained at higher temperatures 645℃ and above by the proposed process, and the solid shell inside the pipe can be avoided at the optimum pouring temperature. Thus the process is attractive for industrial applications. The slanted angle of inclined section has an influence on the optimum pouring temperature. That is, the bigger the slanted angle, the higher the optimum pouring temperature, but accordingly, the greater the possibility of solid shell occurring inside the pipe. Therefore, small slanted angle should be considered first on the premise of ensuring a certain nucleation. The formation of semisolid feedstock is owed to the coactions of wall nucleation and stirring resulting from fluid flow. The inclined section greatly affects nucleation, and the vertical section has an important effect on both nucleation and generating stirring.
文摘Aiming to meet the challenge of the shape complexity and high plasticity demanded for the upper connective plate(UCP) in motorcycle, a high plasticity Al Si alloy named HGZL 02 was developed by optimizing the chemical composition and casting process. Premium UCP castings were obtained by using optimized casting process. Results show that fine and dense microstructure are obtained in the UCP castings. An average of 224 MPa in ultimate tensile strength, 149 MPa in yield strength and 13.2% in elongation are achieved for T6 heat treated UPS castings.
文摘The PE-Al-PE composite pipe is a multiplayer pipe t hat is composed of PE (polyethylene) and Aluminum. Al is inlayed the inner PE la yer and the outer PE layer. In the producing technological process of this kind of pipe the bend forming of Al belt to tube is very important. It is the bend fo rming dies that are used in the process of producing PE-Al-PE pipe that is stu died in this article. To make a elaborate division, these dies can be classified as bending dies and forming dies here. In this paper, the designation of bendin g dies and forming dies that are used in producing technological process of PE- Al-PE pipe is put forward. The process starts from a coil of Al belt, in the ac tion of pulling force, passes between several bending dies to change its shape. The first step is to change Al belt to U shape. A couple of rolling wheels can b e used to shape the Al belt. The Al belt goes between the two rolling wheels, dr ives the wheels, at the same time is formed as the shape of the rolling wheels. Considering of the factors such as spring of the bend Al belt, frictional force between Al and the die, bending force needed to bend Al belt, etc., it must be s haped gradually into U by several dies. The designation of these dies has been g iven in this paper. The next step is to forming the U shape into a circle. The U shape Al belt goes through a round that is formed with a four-roller die, and then is shaped to a circle. Because the latter procedure requires the Al circle has a laminated area to be ultrasonic welded, this die must be designed to let t he two edges of the circle belt to be piled up to a definite width. But except f or the laminated area the other of the circle should be as round as possible. So the four rollers are not the same. The calculation and designation of the rolle rs of this four-roller die has also been given. The designation of the roller w hich is supposed to leave a gap to let the two edges of the circle belt to be pi led up is to make a fine rotation of an original circle. Then calculates the cen ter of the rotated arc and defines the arc completely. The designation method of the other rollers has also been given in this paper.
基金This work was sponsored by the International Copper Association.
文摘Objective To assess the health safety of copper, steel and plastic water pipes by field water quality investigations. Methods Four consumers were randomly selected for each type of water pipes. Two consumers of every type of the water pipes had used the water pipes for more than 1 year and the other 2 consumers had used the water pipes for less than 3 months. The terminal volume of tap water in copper and steel water pipes should be not less than 0.1 liter, whereas that in plastic water pipes should be not less than 1 liter. Results The mean values of the experimental results in the second field water quality investigation of the copper and steel water pipes met the Sanitary Standards for Drinking Water Quality. The items of water sample of the plastic water pipes met the requirements of the Sanitary Standards for Drinking Water Quality. Conclusion Copper, steel, and plastic pipes can be used as drinking water pipes.
基金supported financially by the Hundred Outstanding Creative Talents Projects in University of Hebei ProvinceChina, the Project Program of Heavy Machinery Collaborative Innovation Center+1 种基金the Natural Science Foundation of Hebei Province, China (No. E2018203312)the Postdoctoral Science Foundation of Hebei Province, China
文摘In the present investigation, a pipe inner-surface grinding（PISG） technique was developed to fabricate nanostructure in the inner-surface of an austenitic 304 stainless steel pipe. PISG was performed by high speed shearing with hard sphere tips, leading to gradient distribution of strain, strain rate and strain gradient along depth. Nano-austenite with an average boundary spacing of 20 nm was generated, followed by deformation microstructure characterized by shear bands, multi-and uni-directional twins and planar dislocation arrays. Deformation induced grain refinement of austenitic 304 stainless steel with low stacking fault energy（SFE） covering 4–5 order＇s magnitude of length scales toward nanometer regime was unified.
文摘The steel reinforced plastic pipe is a new kind of pressure pipe. It is made up with steelwires and plastic. Because reinforced skeleton of the steel wire increase the complexityof plastic flow during the extrusion phase, the traditional design criteria of extrusiondie is not suitable. The study on extrusion die of the kind of pipe is very importantstep in produce development. Using finite element (FE) method in this paper, theflow rule of molten plastic inside the die has been predicted and a groap of optimalstructural parameters was obtained. These results are helpful for reducing the designcycle and improve the quality of the final product.
文摘Seepage through embankment fill materials is crucial issue in the construction of embankments for irrigation and drainage projects.Proper ground improvement methods should be used to improve the strength and stability characteristics of soil used as fill material.Utilization of waste plastic materials to enhance the engineering properties of soil is a sustainable approach.Additionally,the use of raw products directly from plastic recycling units in the form of flakes and pellets as soil additives has the potential to further enhance the economic benefits of this method.This study randomly mixed plastic materials with soil for use in the construction of earth embankments,such as river levees,dykes,and canal diversion structures,and evaluated the effectiveness of these materials in reducing seepage failures in hydraulic structures.To achieve these goals,this study collected high-density polyethylene(HDPE)plastic from plastic recycling units and used soil mixed with HDPE plastic in the form of flakes and pellets in different contents as embankment fill materials,then evaluated how these materials affected the piping features.Laboratory experiments were conducted to determine the seepage velocity and critical hydraulic gradient of soil mixed with plastics in various contents and to compare the values with those of plain soil.The results showed that random distribution of waste plastics in the form of flakes and pellets in soil is an effective method for improving the piping resistance of soil.
基金supported by the National Key R&D Program of China(No.2017YFC0405103)the Natural Science Foundation of China(No. 51978166)the Construction System Science and Technology Guidance Project of Jiangsu(Nos.2017ZD131,2017ZD132).
文摘To find out the local buckling behaviors of glass fiber reinforced plastic(GFRP)-foam sandwich pipe suffering axial loading,a series of quasi-static axial compression tests are carried out in the laboratory.Comparing with the test data,systematic numerical analysis on the local buckling behavior of this sandwich pipe is also conducted,and the buckling failure mechanism is revealed.The influences of the key parameters on bearing capacity of the sandwich structure are discussed.Test and numerical results show that the local buckling failure of the GFRPfoam sandwich pipe is dominated basically by two typical modes,i.e.,the conjoint buckling and the layered buckling.Local buckling at the end,shear failure at the end and interface peeling failure are less efficient than the local buckling failure at the middle height,and ought to be restrained by appropriate structural measures.The local buckling bearing capacity increases linearly with the core density of the sandwich pipe structure.When the core density is relatively high(higher than 0.05 g/cm3),the effect of increasing the core density on improving the bearing efficiency is less on the specimens with a large ratio of the wall thickness to the radius than on those with a small one.Local layered buckling is another failure mode with lower bearing efficiency than the local conjoint buckling,and it can be restrained by increasing the core density to ensure the cooperation of the inner and the outer GFRP surface layer.The bearing capacity of the GFRP-foam sandwich pipe increases with the height-diameter ratio;however,the bearing efficiency decreases with this parameter.
文摘Based on synthetically considering the coupled thermo mechanical relations between temperature and deforming, a numerical simulation of the forging process for the special long cone shaped workpiece of Al 5.44Mg 2.15Li 0.12Zr alloy at high temperature was conducted by using the rigid visco plastic finite element method. The relations between the total load and the displacement during the forging, and the distributions of stress, strain, temperature and strain rate, which can provide useful information for the process design, are obtained.
文摘Nowadays, thin-walled super-diameter pipes are produced by the method of plastic bending of sheets. After a sheet is bent into a pipe and its ends are welded, a pipe billet is subjected to expansion deformation. The technology of forming end areas of a sheet is developed and formulaes forming forces equations are deduced. Experimental investigations of deformation are undertaken.
