1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain bounda...1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].展开更多
To improve the wettability of Al metal matrix composites（Al-MMCs） by common filler metals,Al-12Si-xTi（x=0.1,0.5,1,3.0;mass fraction,%） system active ternary filler metals were prepared.It was demonstrated that alt...To improve the wettability of Al metal matrix composites（Al-MMCs） by common filler metals,Al-12Si-xTi（x=0.1,0.5,1,3.0;mass fraction,%） system active ternary filler metals were prepared.It was demonstrated that although the added Ti existed within Ti（Al1-xSix）3（0≤x≤0.15） phase,the shear strength and shear fracture surface of the developed Al-12Si-xTi brazes were quite similar to those of traditional Al-12Si braze due to the presence of similar microstructure of Al-Si eutectic microstructure with large volume fraction.So,small Ti addition（～1%） did not make the active brazes brittle and hard compared with the conventional Al-12Si braze.The measured melting range of each Al-12Si-xTi foil was very similar,i.e.,580-590 ℃,because the composition was close to that of eutectic.For wettability improvement,with increasing Ti content,the interfacial gap between the Al2O3 reinforcement and filler metal（R/M） could be eliminated,and the amount of the remainder of the active fillers on the composite substrate decreased after sessile drop test at 610 ℃ for 30 min.So,the wettability improvement became easy to observe repeatedly with increasing Ti content.Additionally,the amount and size of Ti（AlSi）3 phase were sensitive to the Ti content（before brazing） and Si content（after brazing）.展开更多
Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has at...Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has attracted increasing attention from academia and industry over the last decades,especially in the area of Al matrix composites(AMCs),which have demonstrated a high potential for applications in aerospace,automotive,and electronics industries.This article aims to summarize the recent development of CS-processed AMCs in terms of composite powder preparation,deposition processing,microstructure evolution,mechanical and corrosion properties.Furthermore,this review also reports the relevant research progress with the focus on post-treatments of the AMCs for CS additive manufacturing applications including heat treatment,hot rolling,and friction stir processing.Finally,the challenges and perspectives on the fabrication of advanced AMCs by CS are addressed.展开更多
The microstructures and interface structures of basalt particle reinforced 7A04 Al matrix composites (BP/7A04 Al) were analyzed by using OM, TEM, SEM and EDS, and the mechanical properties of 7A04 Al alloy were compar...The microstructures and interface structures of basalt particle reinforced 7A04 Al matrix composites (BP/7A04 Al) were analyzed by using OM, TEM, SEM and EDS, and the mechanical properties of 7A04 Al alloy were compared with those of BP/7A04 Al matrix composites. The results show that the basalt particles are dispersed in the Al matrix and form a strong bonding interface with the Al matrix. SiO2 at the edge of the basalt particles is continuously replaced by Al2O3 formed in the reaction, forming a high-temperature reaction layer with a thickness of several tens of nanometers, and Al2O3 strengthens the bonding interface between basalt particles and Al matrix. The dispersed basalt particles promote the dislocation multiplication, vacancy formation and precipitation of the matrix, and the precipitated phases mainly consist of plate-like η(MgZn2) phase and bright white band-shaped or ellipsoidal T (Al2Mg3Zn3) phase. The bonding interface, high dislocation density and dispersion strengthening phase significantly improve the mechanical properties of the composites. The yield strength and ultimate tensile strength of BP/7A04 Al matrix composites are up to 665 and 699 MPa, which increase by 11.4% and 10.9% respectively compared with 7A04 Al alloy without basalt particles.展开更多
Nano-AlN and submicron-Al_(2)O_(3) particles were simultaneously utilized in a 6061 Al matrix composite to improve the high-temperature strength.According to the SEM and TEM characterization,nano-AlN and submicron-Al_...Nano-AlN and submicron-Al_(2)O_(3) particles were simultaneously utilized in a 6061 Al matrix composite to improve the high-temperature strength.According to the SEM and TEM characterization,nano-AlN and submicron-Al_(2)O_(3) particles are uniformly distributed in the Al matrix.Brinell hardness results indicate that different from the traditional 6061 Al matrix alloy,the aging kinetics of the composite is obviously accelerated by the reinforcement particles.The T6-treated composite exhibits excellent tensile properties at both room temperature and elevated temperature.Especially at 350℃,the T6-treated composite not only has a high yield strength of 121 MPa and ultimate tensile strength of 128 MPa,but also exhibits a large elongation of 11.6%.Different strengthening mechanisms of nano-AlN and submicron-Al_(2)O_(3) particles were also discussed in detail.展开更多
The bonding of β″-Al2O3 and pyrex glass to A1 matrix composites by anodic bonding process is achieved. The microstructure of the bonded interface and the joining mechanisms are analyzed with scanning electron micros...The bonding of β″-Al2O3 and pyrex glass to A1 matrix composites by anodic bonding process is achieved. The microstructure of the bonded interface and the joining mechanisms are analyzed with scanning electron microscope （SEM）, energy dispersive X-ray fluorescence spectrometer （EDX）. It is observed that the bonding region across the interface consists of the metal layer, oxide transitional layer and the ceramic layer, with the transitional layer composed of surface region and sub-surface region. The bonding process can mainly be categorized into anodic bonding process and solid state diffusing process. The pile-up of the ions and its drift in the interface area are the main reasons for anode oxidation and joining of the interface. The temperature, voltage and the drift ions in the ceramic or glass during the bonding process are the essential conditions to solid state diffusing and oxide bonding at the interface. The voltages, temperature, pressure as well as the surface state are the main factors that influence the anodic bonding.展开更多
A B_(4)C@amorphous carbon(APC)/Al matrix composite was fabricated by using hydrothermal carbonized deposition on chips(HTCDC)process and solid-state synthesis process.The microstructure and mechanical properties of th...A B_(4)C@amorphous carbon(APC)/Al matrix composite was fabricated by using hydrothermal carbonized deposition on chips(HTCDC)process and solid-state synthesis process.The microstructure and mechanical properties of the B_(4)C@APC/Al matrix composite were investigated.After HTCDC process,nano-B_(4)C particles(50 nm)and micron-sized B_(4)C@APC core-shell spheres with a diameter of 2μm were found in the composites.The microhardness of the micron-sized B_(4)C@APC spheres is 1.66 GPa,which is greater than that of theα-Al matrix(1.06 GPa).Dislocation accumulation is observed around the micron-sized B_(4)C@APC spheres,indicating that the micron-sized B_(4)C@APC spheres have a strengthening effect on theα-Al matrix.Due to the formation of micron-sized B_(4)C@APC spheres,the reinforcement of nano-B_(4)C particles into the composites is transformed from single-sized particle enhancement to bimodal-sized particle enhancement.The strengthening mechanism for B_(4)C@APC/Al matrix composites with bimodalsized particles of nano-B_(4)C and micron-sized B_(4)C@APC spheres were analyzed,which includes thermal mismatch strengthening generated by the mismatch of coefficient of thermal expansion(CTE)between micron-sized B_(4)C@APC core-shell spheres andα-Al matrix,Orowan strengthening produced by nano-B_(4)C particles,Hall-Petch strengthening and load transfer strengthening produced by the bimodal-sized enhancement from nano and microspheres.A relationship model between the yield strength(YS)increment and the conversion rate(x)of micron-sized B_(4)C@APC core-shell spheres was estimated.展开更多
The influences of volume fraction and particle size of SiC particulate reinforcements on the corrosion characteristics of SiCp/2024 Al metal matrix composites in aerated 3.5 wt pct NaCI aqueous solution were investiga...The influences of volume fraction and particle size of SiC particulate reinforcements on the corrosion characteristics of SiCp/2024 Al metal matrix composites in aerated 3.5 wt pct NaCI aqueous solution were investigated. The electrochemical behavior was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy, the general corrosion behavior of the composites was studied further by immersion tests. The results showed that pitting susceptibility was about the same for the composites and the alloy. The corrosion potentials were also independent of SiC phase. The corrosion resistance for the composites decreased as the volume fraction increased or particle size decreased.展开更多
Ni_(25)Ti_(50)Cu_(25) shape memory particle/Al matrix composite was prepared by hot pressing and further extrusion.The Ni_(25)Ti_(50)Cu_(25) particles embeded in Al matrix still keep B19 and B19 structure,and have a g...Ni_(25)Ti_(50)Cu_(25) shape memory particle/Al matrix composite was prepared by hot pressing and further extrusion.The Ni_(25)Ti_(50)Cu_(25) particles embeded in Al matrix still keep B19 and B19 structure,and have a good thermal-elastic martensitic transition with 6K thermal hysteresis,the phase transition temperatures remaining constant during cycling. The scratching force of Ni_(25)Ti_(50)Cu_(25) particle is two times that of Al matrix,When the scratching force is larger than 4.2N, the Ni_(25)Ti_(50)Cu_(25) particle is separated from Al matrix.展开更多
Al;Cu;Ti;metallic glass（AMG） reinforced Al matrix composites were consolidated by equal channel angular pressing（ECAP） process. The effects of ECAP consolidation temperature ranging from room temperature to just b...Al;Cu;Ti;metallic glass（AMG） reinforced Al matrix composites were consolidated by equal channel angular pressing（ECAP） process. The effects of ECAP consolidation temperature ranging from room temperature to just below the first crystallization temperature of metallic glass on the consolidation of composites were investigated in terms of the relative densities, structural evolutions and mechanical properties of composites. Some intermetallic compounds included Al;CuTi;, Al;Ti and Al;Cu;precipitated from metallic glass particles at consolidation temperature of 300?C. Consolidation temperature did not affect the matrix grains size of the composite. Quantitative analysis revealed that the distribution of reinforcing particles was considerably dependent on consolidation temperature. Density of the composite was increased by increasing the consolidation temperature to 250?C. The composite consolidated at250?C through ECAP process, exhibited the best combination of yield strength and ductility of 184 MPa and 48%, respectively.展开更多
β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructur...β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructures of the as-prepared composites were observed by scanning electronic microscopy （SEM）, and the mechanical properties were characterized by tensile strength measurement and Brinell hardness test. The experimental results revealed that the tensile strength of the composite with the addition of 5wt%/3-SIC nanoprtieles could be increased to 215 MPa, increasing by 110% compared with pure A1 matrix. Comparative experiments reflected that theβ-SIC nanoprticles showed significant reinforcement effect than traditional a-SiC micro-sized particles. The preparation process and sintering procedure were investigated to develop a cost effective preparation strategy to fabricate nano-SiCp/A1 composite.展开更多
This article studies the effects of the CeCl3 concentrations in conversion solutions with and without addition of NaCl, pH-values of conversion solution, drying temperature, time and temperature of immersion on the Ce...This article studies the effects of the CeCl3 concentrations in conversion solutions with and without addition of NaCl, pH-values of conversion solution, drying temperature, time and temperature of immersion on the Ce-conversion coatings for corrosion protection of the SiCp/5A06 Al-MMC and 5A06 Al-alloy in the 3.5% NaCl aqueous solution at room temperature. Potentiodynamic polarization tests reveal that the Ce-conversion treatment could markedly improve the pitting corrosion resistance of the composite and the matrix alloy in chloride containing environment. The best corrosion resistance effects are obtained for the samples treatment in 1% CeCl3.7H2O/3.5% NaCl solution at 45℃ for 60 min, followed by drying at 100 ℃ for 30 min. Examinations by means of scanning electron microscopy （SEM）, energy dispersion spectroscopy （EDS） and X-ray photoelectron spectroscopy （XPS） indicate that this behavior is due to the precipitation of Ce-oxides/hydroxides on the cathodic intermetallics and the Al-oxide film on the rest of the metal matrix.展开更多
The 2024 Al composites containing W, Ta were fabricated by powder metallurgy for their potential use as shielding material. W, Ta powders and gas-atomized 2024 Al aluminum powders were mixed by a ball mixer. The mixtu...The 2024 Al composites containing W, Ta were fabricated by powder metallurgy for their potential use as shielding material. W, Ta powders and gas-atomized 2024 Al aluminum powders were mixed by a ball mixer. The mixtures were consolidated by cold isostatic pressing (CIP) and then hot-extruded into full-density bars. The extruded bars were heat treated in T6 conditions. The microstructure and its relationship with the mechanical properties were investigated by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the particles of nonuniform size and irregular shape randomly disperse in the 2024 aluminum alloy matrix. The tensile tests show that an increase of tensile strength and decrease of elongation to failure of the heat treated composites compared with the extruded composites.展开更多
An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particle...An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particles,including nano-sizedθ’and T(Al_(20)Cu_(2)Mn_(3))particles after T6 heat treatment,as well as in-situ synthesized nano-sizedγ-Al_(2)O_(3)particles.Tensile tests of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite and the Al-4Cu-0.5Mn base alloy after T6 treatment were carried out at room temperature and elevated temperatures(200°C,300°C,and 400°C).Compared with the base alloy,the yield strength of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite after T6 treatment increases significantly from 187 MPa to 263 MPa at room temperature.Simultaneously,at elevated temperatures,the yield strength is also enhanced,with a yield strength of 52 MPa at 400°C for this composite.The in-situ fabricatedγ-Al_(2)O_(3)particles,mainly distributed along the grain boundaries,are supposed to play the main strengthening role,especially at high temperatures.This work acts as a reference for designing composites for high-temperature applications.展开更多
It is showed that there are Ti 3Al, Ti 2Cu and β phase in the interface of Ti/Ti Al composites reinforced with Y 2O 3 Cr composite soft coated Ti fiber, and that interface bonding is intact. Bending strength ...It is showed that there are Ti 3Al, Ti 2Cu and β phase in the interface of Ti/Ti Al composites reinforced with Y 2O 3 Cr composite soft coated Ti fiber, and that interface bonding is intact. Bending strength of the composites can be increased by 26%, to 709 MPa, and bending deflection increased slightly compared with the Ti/Ti Al composites reinforced by Ti fibers coated with Y 2O 3.展开更多
The damping properties were improved by preparing Al matrix composites reinforced with glass cenospheres through the pressure infiltration method.Transmission electron microscopy and scanning electron microscopy were ...The damping properties were improved by preparing Al matrix composites reinforced with glass cenospheres through the pressure infiltration method.Transmission electron microscopy and scanning electron microscopy were employed to characterize the microstructure of the composites.The low-frequency damping properties were examined by using a dynamic mechanical thermal analyzer,aiming at exploring the changing trend of damping capacity with strain,temperature,and frequency.The findings demonstrated that the damping value rose as temperature and strain increased,with a maximum value of 0.15.Additionally,the damping value decreased when the frequency increased.Dislocation damping under strain and interfacial damping under temperature served as the two primary damping mechanisms.The increase in the density of dislocation strong pinning points following heat treatment reduced the damping value,which was attributed to the heat treatment enhancement of the interfacial bonding force of the composites.展开更多
Ti-coated SiCp particles were developed by vacuum evaporation with Ti to improve the interfacial bonding of SiCp/Al composites.Ti-coated SiC particles and uncoated SiC particles reinforced Al 2519 matrix composites we...Ti-coated SiCp particles were developed by vacuum evaporation with Ti to improve the interfacial bonding of SiCp/Al composites.Ti-coated SiC particles and uncoated SiC particles reinforced Al 2519 matrix composites were prepared by hot pressing,hot extrusion and heat treatment.The influence of Ti coating on microstructure and mechanical properties of the composites was analyzed by scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS).The results show that the densely deposited Ti coating reacts with SiC particles to form TiC and Ti5Si3 phases at the interface.Ti-coated SiC particle reinforced composite exhibits uniformity and compactness compared to the composite reinforced with uncoated SiC particles.The microstructure,relative density and mechanical properties of the composite are significantly improved.When the volume fraction is 15%,the hardness,fracture strain and tensile strength of the SiCp reinforced Al 2519 composite after Ti plating are optimized,which are HB 138.5,4.02%and 455 MPa,respectively.展开更多
50%diamond particle （5μm） reinforced 2024 aluminum matrix （diamond/2024 Al） composites were prepared by pressure infiltration method. Diamond particles were distributed uniformly without any particle clustering, ...50%diamond particle （5μm） reinforced 2024 aluminum matrix （diamond/2024 Al） composites were prepared by pressure infiltration method. Diamond particles were distributed uniformly without any particle clustering, and no apparent porosities or significant casting defects were observed in the composites. The diamond-Al interfaces of as-cast and annealed diamond/2024 Al composites were clean, smooth and free from interfacial reaction product. However, a large number of Al2Cu precipitates were found at diamond-Al interface after aging treatment. Moreover, needle-shaped Al2MgCu precipitates in Al matrix were observed after aging treatment. The coefficient of thermal expansion （CTE） of diamond/2024 Al composites was about 8.5×10-6 °C-1 between 20 and 100 °C, which was compatible with that with chip materials. Annealing treatment showed little effect on thermal expansion behavior, and aging treatment could further decrease the CTE of the composites. The thermal conductivity of obtained diamond/2024 Al composites was about 100 W/（m？K）, and it was slightly increased after annealing while decreased after aging treatment.展开更多
Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key pr...Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key processing parameters affecting the strength of joint is welding temperature. When temperature rises beyond solidus temperature, the bonded line vanishes. The strength of joint reaches the maximum and becomes constant when welding temperature is close to liquid phase temperature. Oxide film in the interface is no longer detected by SEM in the welded joint. With this kind of technique, particle reinforced aluminum matrix composite Al2 O3p/6061Al is welded successfully, and the joint strength is about 80% of the strength of composite (as-casted). In the laser welding, results indicate that because of the huge specific surface area of the reinforcement, the interfacial reaction between the matrix and the reinforcement is restrained intensively at certain laser power and pulsed laser beam. The laser pulse frequency directly affects the reinforcement segregation and the reinforcement distribution in the weld, so that the weldability of the composite could be improved by increasing the laser pulse frequency. The maximum strength of the weld can reach 70% of the strength of the parent.展开更多
The ultra high strength SiC particles （SiCp） reinforced Al-10%Zn-3.6%Mg-1.8%Cu-0.36%Zr-0.15% Ni composite was prepared by spray co-deposition. Microstructures of the extruded and different heat-treated bars were ana...The ultra high strength SiC particles （SiCp） reinforced Al-10%Zn-3.6%Mg-1.8%Cu-0.36%Zr-0.15% Ni composite was prepared by spray co-deposition. Microstructures of the extruded and different heat-treated bars were analyzed by transmission electron microscopy （TEM） and energy dispersive spectrometry （EDS）. Grain size of the composites prepared by two-stage solution is smaller than that by single-stage solution. After single-stage solution aging treatment, fine precipitates of both η and AlZnMgCu-rich phase can be found both intragranularly and intergranularly. While after the two-stage solution, an amorphous Si-Cu-Al-O （5 nm） layer appears at the interface. The addition of Ni and Zr modified the influence of the two-stage solution and inhibited the growth of the 7090/SiCp composite grain size. Heat treatments can significantly improve the fracture toughness of the composite. The fracture toughness first decreases then increases with the elongation of the aging time.展开更多
基金support by the National Natural Science Foundation of China(Grant Nos.U23A20546 and 52271010)the Chinese National Natural Science Fund for Distinguished Young Scholars(Grant No.52025015)the Natural Science Foundation of Tianjin City(No.21JCZDJC00510).
文摘1.Introduction The strength-ductility trade-offdilemma has long been a per-sistent challenge in Al matrix composites(AMCs)[1,2].This is-sue primarily arises from the agglomeration of reinforcements at the grain boundaries(GBs),which restricts local plastic flow dur-ing the plastic deformation and leads to stress concentration[3,4].Recently,the development of concepts aimed at achieving hetero-geneous grain has emerged as a promising approach for enhanc-ing comprehensive mechanical properties[5,6].
基金Project(50875199) supported by the National Natural Science Foundation of ChinaProject supported by State Key Laboratory of Advanced Welding and Joining,China
文摘To improve the wettability of Al metal matrix composites（Al-MMCs） by common filler metals,Al-12Si-xTi（x=0.1,0.5,1,3.0;mass fraction,%） system active ternary filler metals were prepared.It was demonstrated that although the added Ti existed within Ti（Al1-xSix）3（0≤x≤0.15） phase,the shear strength and shear fracture surface of the developed Al-12Si-xTi brazes were quite similar to those of traditional Al-12Si braze due to the presence of similar microstructure of Al-Si eutectic microstructure with large volume fraction.So,small Ti addition（～1%） did not make the active brazes brittle and hard compared with the conventional Al-12Si braze.The measured melting range of each Al-12Si-xTi foil was very similar,i.e.,580-590 ℃,because the composition was close to that of eutectic.For wettability improvement,with increasing Ti content,the interfacial gap between the Al2O3 reinforcement and filler metal（R/M） could be eliminated,and the amount of the remainder of the active fillers on the composite substrate decreased after sessile drop test at 610 ℃ for 30 min.So,the wettability improvement became easy to observe repeatedly with increasing Ti content.Additionally,the amount and size of Ti（AlSi）3 phase were sensitive to the Ti content（before brazing） and Si content（after brazing）.
基金financial support of the Chinese Scholarship Council(No.201604490100)UniversitéBourgogne-Franche-Comté,and Centre National de la Recherche Scientifique(CNRS)+2 种基金supported by the Conseil Régional du Nord-Pas de Calaisthe European Regional Development Fund(ERDF)financial support from the National Natural Science Foundation of China(No.51875471)。
文摘Cold spraying(CS),or cold gas dynamic spray(CGDS),is an emerging solid-state powder deposition process,allowing fast and mass production and restoration of metallic components.CS of metal matrix composites(MMCs)has attracted increasing attention from academia and industry over the last decades,especially in the area of Al matrix composites(AMCs),which have demonstrated a high potential for applications in aerospace,automotive,and electronics industries.This article aims to summarize the recent development of CS-processed AMCs in terms of composite powder preparation,deposition processing,microstructure evolution,mechanical and corrosion properties.Furthermore,this review also reports the relevant research progress with the focus on post-treatments of the AMCs for CS additive manufacturing applications including heat treatment,hot rolling,and friction stir processing.Finally,the challenges and perspectives on the fabrication of advanced AMCs by CS are addressed.
基金Projects(2019JJ60050,2018JJ3121) supported by the Natural Science Foundation of Hunan Province,ChinaProject(KFBM20170004) supported by the Jiangsu Province Key Laboratory of Materials Surface Science and Technology,China
文摘The microstructures and interface structures of basalt particle reinforced 7A04 Al matrix composites (BP/7A04 Al) were analyzed by using OM, TEM, SEM and EDS, and the mechanical properties of 7A04 Al alloy were compared with those of BP/7A04 Al matrix composites. The results show that the basalt particles are dispersed in the Al matrix and form a strong bonding interface with the Al matrix. SiO2 at the edge of the basalt particles is continuously replaced by Al2O3 formed in the reaction, forming a high-temperature reaction layer with a thickness of several tens of nanometers, and Al2O3 strengthens the bonding interface between basalt particles and Al matrix. The dispersed basalt particles promote the dislocation multiplication, vacancy formation and precipitation of the matrix, and the precipitated phases mainly consist of plate-like η(MgZn2) phase and bright white band-shaped or ellipsoidal T (Al2Mg3Zn3) phase. The bonding interface, high dislocation density and dispersion strengthening phase significantly improve the mechanical properties of the composites. The yield strength and ultimate tensile strength of BP/7A04 Al matrix composites are up to 665 and 699 MPa, which increase by 11.4% and 10.9% respectively compared with 7A04 Al alloy without basalt particles.
基金supported by the Key Program of National Natural Science Foundation of China(No.51731007)the National Natural Science Foundation of China(No.52071179)the Fundamental Research Funds for the Central Universities(No.30920021160).
文摘Nano-AlN and submicron-Al_(2)O_(3) particles were simultaneously utilized in a 6061 Al matrix composite to improve the high-temperature strength.According to the SEM and TEM characterization,nano-AlN and submicron-Al_(2)O_(3) particles are uniformly distributed in the Al matrix.Brinell hardness results indicate that different from the traditional 6061 Al matrix alloy,the aging kinetics of the composite is obviously accelerated by the reinforcement particles.The T6-treated composite exhibits excellent tensile properties at both room temperature and elevated temperature.Especially at 350℃,the T6-treated composite not only has a high yield strength of 121 MPa and ultimate tensile strength of 128 MPa,but also exhibits a large elongation of 11.6%.Different strengthening mechanisms of nano-AlN and submicron-Al_(2)O_(3) particles were also discussed in detail.
基金National Natural Science Foundation of China (No.50375105,No. 50671070)
文摘The bonding of β″-Al2O3 and pyrex glass to A1 matrix composites by anodic bonding process is achieved. The microstructure of the bonded interface and the joining mechanisms are analyzed with scanning electron microscope （SEM）, energy dispersive X-ray fluorescence spectrometer （EDX）. It is observed that the bonding region across the interface consists of the metal layer, oxide transitional layer and the ceramic layer, with the transitional layer composed of surface region and sub-surface region. The bonding process can mainly be categorized into anodic bonding process and solid state diffusing process. The pile-up of the ions and its drift in the interface area are the main reasons for anode oxidation and joining of the interface. The temperature, voltage and the drift ions in the ceramic or glass during the bonding process are the essential conditions to solid state diffusing and oxide bonding at the interface. The voltages, temperature, pressure as well as the surface state are the main factors that influence the anodic bonding.
基金financially supported by the National Natural Science Foundation of China(No.51704087)the Natural Science Foundation of Heilongjiang Province(No.LH2020E083)。
文摘A B_(4)C@amorphous carbon(APC)/Al matrix composite was fabricated by using hydrothermal carbonized deposition on chips(HTCDC)process and solid-state synthesis process.The microstructure and mechanical properties of the B_(4)C@APC/Al matrix composite were investigated.After HTCDC process,nano-B_(4)C particles(50 nm)and micron-sized B_(4)C@APC core-shell spheres with a diameter of 2μm were found in the composites.The microhardness of the micron-sized B_(4)C@APC spheres is 1.66 GPa,which is greater than that of theα-Al matrix(1.06 GPa).Dislocation accumulation is observed around the micron-sized B_(4)C@APC spheres,indicating that the micron-sized B_(4)C@APC spheres have a strengthening effect on theα-Al matrix.Due to the formation of micron-sized B_(4)C@APC spheres,the reinforcement of nano-B_(4)C particles into the composites is transformed from single-sized particle enhancement to bimodal-sized particle enhancement.The strengthening mechanism for B_(4)C@APC/Al matrix composites with bimodalsized particles of nano-B_(4)C and micron-sized B_(4)C@APC spheres were analyzed,which includes thermal mismatch strengthening generated by the mismatch of coefficient of thermal expansion(CTE)between micron-sized B_(4)C@APC core-shell spheres andα-Al matrix,Orowan strengthening produced by nano-B_(4)C particles,Hall-Petch strengthening and load transfer strengthening produced by the bimodal-sized enhancement from nano and microspheres.A relationship model between the yield strength(YS)increment and the conversion rate(x)of micron-sized B_(4)C@APC core-shell spheres was estimated.
文摘The influences of volume fraction and particle size of SiC particulate reinforcements on the corrosion characteristics of SiCp/2024 Al metal matrix composites in aerated 3.5 wt pct NaCI aqueous solution were investigated. The electrochemical behavior was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy, the general corrosion behavior of the composites was studied further by immersion tests. The results showed that pitting susceptibility was about the same for the composites and the alloy. The corrosion potentials were also independent of SiC phase. The corrosion resistance for the composites decreased as the volume fraction increased or particle size decreased.
文摘Ni_(25)Ti_(50)Cu_(25) shape memory particle/Al matrix composite was prepared by hot pressing and further extrusion.The Ni_(25)Ti_(50)Cu_(25) particles embeded in Al matrix still keep B19 and B19 structure,and have a good thermal-elastic martensitic transition with 6K thermal hysteresis,the phase transition temperatures remaining constant during cycling. The scratching force of Ni_(25)Ti_(50)Cu_(25) particle is two times that of Al matrix,When the scratching force is larger than 4.2N, the Ni_(25)Ti_(50)Cu_(25) particle is separated from Al matrix.
基金the support of Iran National Science Foundation(INSF)
文摘Al;Cu;Ti;metallic glass（AMG） reinforced Al matrix composites were consolidated by equal channel angular pressing（ECAP） process. The effects of ECAP consolidation temperature ranging from room temperature to just below the first crystallization temperature of metallic glass on the consolidation of composites were investigated in terms of the relative densities, structural evolutions and mechanical properties of composites. Some intermetallic compounds included Al;CuTi;, Al;Ti and Al;Cu;precipitated from metallic glass particles at consolidation temperature of 300?C. Consolidation temperature did not affect the matrix grains size of the composite. Quantitative analysis revealed that the distribution of reinforcing particles was considerably dependent on consolidation temperature. Density of the composite was increased by increasing the consolidation temperature to 250?C. The composite consolidated at250?C through ECAP process, exhibited the best combination of yield strength and ductility of 184 MPa and 48%, respectively.
基金Funded by the Research Collaborative Innovation Project of Jiangsu Province,China(BY2009129)the Science and Technology Project of Suzhou,China(SYG0905)
文摘β-SiC nanoparticle reinforced A1 matrix （nano-SiCp/A1） composite was prepared by a multi- step powder metallurgy strategy including presureless sintering, hot compacting process and hot extrusion. The microstructures of the as-prepared composites were observed by scanning electronic microscopy （SEM）, and the mechanical properties were characterized by tensile strength measurement and Brinell hardness test. The experimental results revealed that the tensile strength of the composite with the addition of 5wt%/3-SIC nanoprtieles could be increased to 215 MPa, increasing by 110% compared with pure A1 matrix. Comparative experiments reflected that theβ-SIC nanoprticles showed significant reinforcement effect than traditional a-SiC micro-sized particles. The preparation process and sintering procedure were investigated to develop a cost effective preparation strategy to fabricate nano-SiCp/A1 composite.
文摘This article studies the effects of the CeCl3 concentrations in conversion solutions with and without addition of NaCl, pH-values of conversion solution, drying temperature, time and temperature of immersion on the Ce-conversion coatings for corrosion protection of the SiCp/5A06 Al-MMC and 5A06 Al-alloy in the 3.5% NaCl aqueous solution at room temperature. Potentiodynamic polarization tests reveal that the Ce-conversion treatment could markedly improve the pitting corrosion resistance of the composite and the matrix alloy in chloride containing environment. The best corrosion resistance effects are obtained for the samples treatment in 1% CeCl3.7H2O/3.5% NaCl solution at 45℃ for 60 min, followed by drying at 100 ℃ for 30 min. Examinations by means of scanning electron microscopy （SEM）, energy dispersion spectroscopy （EDS） and X-ray photoelectron spectroscopy （XPS） indicate that this behavior is due to the precipitation of Ce-oxides/hydroxides on the cathodic intermetallics and the Al-oxide film on the rest of the metal matrix.
文摘The 2024 Al composites containing W, Ta were fabricated by powder metallurgy for their potential use as shielding material. W, Ta powders and gas-atomized 2024 Al aluminum powders were mixed by a ball mixer. The mixtures were consolidated by cold isostatic pressing (CIP) and then hot-extruded into full-density bars. The extruded bars were heat treated in T6 conditions. The microstructure and its relationship with the mechanical properties were investigated by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that the particles of nonuniform size and irregular shape randomly disperse in the 2024 aluminum alloy matrix. The tensile tests show that an increase of tensile strength and decrease of elongation to failure of the heat treated composites compared with the extruded composites.
基金supported by the National Natural Science Foundation of China(No.52471040)the Natural Science Foundation of Shandong Province(No.ZR2022ME005).
文摘An Al_(2)O_(3)/Al-Cu-Mn composite was fabricated using a combination of ball milling and liquid-solid reaction,with a nominal composition of Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3).The composite contains reinforcement particles,including nano-sizedθ’and T(Al_(20)Cu_(2)Mn_(3))particles after T6 heat treatment,as well as in-situ synthesized nano-sizedγ-Al_(2)O_(3)particles.Tensile tests of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite and the Al-4Cu-0.5Mn base alloy after T6 treatment were carried out at room temperature and elevated temperatures(200°C,300°C,and 400°C).Compared with the base alloy,the yield strength of the Al-4Cu-0.5Mn-2.8γ-Al_(2)O_(3)composite after T6 treatment increases significantly from 187 MPa to 263 MPa at room temperature.Simultaneously,at elevated temperatures,the yield strength is also enhanced,with a yield strength of 52 MPa at 400°C for this composite.The in-situ fabricatedγ-Al_(2)O_(3)particles,mainly distributed along the grain boundaries,are supposed to play the main strengthening role,especially at high temperatures.This work acts as a reference for designing composites for high-temperature applications.
文摘It is showed that there are Ti 3Al, Ti 2Cu and β phase in the interface of Ti/Ti Al composites reinforced with Y 2O 3 Cr composite soft coated Ti fiber, and that interface bonding is intact. Bending strength of the composites can be increased by 26%, to 709 MPa, and bending deflection increased slightly compared with the Ti/Ti Al composites reinforced by Ti fibers coated with Y 2O 3.
基金financially supported by the National Key Research and Development Program of China(No.2022YFE0121400)the National Natural Science Foundation of China(Nos.52071117,52111530297,51601047)+1 种基金the Heilongjiang Provincial Science Fund for Distinguished Young Scholars,China(No.JQ2021E002)the Guangdong Basic and Applied Basic Research Foundation,China(No.2022B1515120016)。
文摘The damping properties were improved by preparing Al matrix composites reinforced with glass cenospheres through the pressure infiltration method.Transmission electron microscopy and scanning electron microscopy were employed to characterize the microstructure of the composites.The low-frequency damping properties were examined by using a dynamic mechanical thermal analyzer,aiming at exploring the changing trend of damping capacity with strain,temperature,and frequency.The findings demonstrated that the damping value rose as temperature and strain increased,with a maximum value of 0.15.Additionally,the damping value decreased when the frequency increased.Dislocation damping under strain and interfacial damping under temperature served as the two primary damping mechanisms.The increase in the density of dislocation strong pinning points following heat treatment reduced the damping value,which was attributed to the heat treatment enhancement of the interfacial bonding force of the composites.
基金Project(CXZZ20140506150310438)supported by the Science and Technology Program of Shenzhen,ChinaProject(2017GK2261)supported by the Science and Technology Program of Hunan Province,ChinaProject(2017zzts111)supported by the Fundamental Research Funds for the Central Universities of Central South University,China。
文摘Ti-coated SiCp particles were developed by vacuum evaporation with Ti to improve the interfacial bonding of SiCp/Al composites.Ti-coated SiC particles and uncoated SiC particles reinforced Al 2519 matrix composites were prepared by hot pressing,hot extrusion and heat treatment.The influence of Ti coating on microstructure and mechanical properties of the composites was analyzed by scanning electron microscopy(SEM)and energy dispersive spectroscopy(EDS).The results show that the densely deposited Ti coating reacts with SiC particles to form TiC and Ti5Si3 phases at the interface.Ti-coated SiC particle reinforced composite exhibits uniformity and compactness compared to the composite reinforced with uncoated SiC particles.The microstructure,relative density and mechanical properties of the composite are significantly improved.When the volume fraction is 15%,the hardness,fracture strain and tensile strength of the SiCp reinforced Al 2519 composite after Ti plating are optimized,which are HB 138.5,4.02%and 455 MPa,respectively.
基金Project (AWJ-M13-15) supported by the Open Fund of State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology,China
文摘50%diamond particle （5μm） reinforced 2024 aluminum matrix （diamond/2024 Al） composites were prepared by pressure infiltration method. Diamond particles were distributed uniformly without any particle clustering, and no apparent porosities or significant casting defects were observed in the composites. The diamond-Al interfaces of as-cast and annealed diamond/2024 Al composites were clean, smooth and free from interfacial reaction product. However, a large number of Al2Cu precipitates were found at diamond-Al interface after aging treatment. Moreover, needle-shaped Al2MgCu precipitates in Al matrix were observed after aging treatment. The coefficient of thermal expansion （CTE） of diamond/2024 Al composites was about 8.5×10-6 °C-1 between 20 and 100 °C, which was compatible with that with chip materials. Annealing treatment showed little effect on thermal expansion behavior, and aging treatment could further decrease the CTE of the composites. The thermal conductivity of obtained diamond/2024 Al composites was about 100 W/（m？K）, and it was slightly increased after annealing while decreased after aging treatment.
基金supported by the National Natural Science Foundation of China(No.50171025)open project of foundation of National Key Laboratory of Metal Matrix Composite,Shanghai Jiaotong University
文摘Non-interlayer liquid phase diffusion welding (China Patent) and laser welding methods for aluminum matrix composite are mainly described in this paper. In the non-interlayer liquid phase diffusion welding, the key processing parameters affecting the strength of joint is welding temperature. When temperature rises beyond solidus temperature, the bonded line vanishes. The strength of joint reaches the maximum and becomes constant when welding temperature is close to liquid phase temperature. Oxide film in the interface is no longer detected by SEM in the welded joint. With this kind of technique, particle reinforced aluminum matrix composite Al2 O3p/6061Al is welded successfully, and the joint strength is about 80% of the strength of composite (as-casted). In the laser welding, results indicate that because of the huge specific surface area of the reinforcement, the interfacial reaction between the matrix and the reinforcement is restrained intensively at certain laser power and pulsed laser beam. The laser pulse frequency directly affects the reinforcement segregation and the reinforcement distribution in the weld, so that the weldability of the composite could be improved by increasing the laser pulse frequency. The maximum strength of the weld can reach 70% of the strength of the parent.
基金Project (02Gky2004) supported by Hunan Provincial Science and Technology Department, China
文摘The ultra high strength SiC particles （SiCp） reinforced Al-10%Zn-3.6%Mg-1.8%Cu-0.36%Zr-0.15% Ni composite was prepared by spray co-deposition. Microstructures of the extruded and different heat-treated bars were analyzed by transmission electron microscopy （TEM） and energy dispersive spectrometry （EDS）. Grain size of the composites prepared by two-stage solution is smaller than that by single-stage solution. After single-stage solution aging treatment, fine precipitates of both η and AlZnMgCu-rich phase can be found both intragranularly and intergranularly. While after the two-stage solution, an amorphous Si-Cu-Al-O （5 nm） layer appears at the interface. The addition of Ni and Zr modified the influence of the two-stage solution and inhibited the growth of the 7090/SiCp composite grain size. Heat treatments can significantly improve the fracture toughness of the composite. The fracture toughness first decreases then increases with the elongation of the aging time.
