We have previously evaluated asbestos exposure associated with various maintenance procedures on light aircraft. The purpose of this study was to evaluate asbestos exposure during engine maintenance on light aircraft....We have previously evaluated asbestos exposure associated with various maintenance procedures on light aircraft. The purpose of this study was to evaluate asbestos exposure during engine maintenance on light aircraft. This test was designed to evaluate the potential for asbestos exposure to mechanics and others who remove asbestos-containing engine gaskets from reciprocating style aircraft engines. Utilized in this test was an air cooled, horizontally opposed, aviation gasoline burning engine, assembled during 1986 and operated intermittently up into 2015, having accumulated 1680 hours run time. Nearly 75% of the asbestos-containing gaskets installed during 1986 were still in place at the time of testing. Chrysotile asbestos contents of such gaskets ranged from 55% to 60% by area, for those of sheet style and 5% by area, for the spiral wound metal/asbestos style. Despite the levels of effort required to effect gasket removals, the professional aircraft mechanic was not exposed to airborne asbestos fibers at the lower limits of sampling and analytical detection achieved;all of which were substantially less than the current Occupational Safety and Health Administration Permissible Exposure Limits for asbestos. The results of this testing indicate an absence of gasket related asbestos exposure risk to mechanics who work with light aircraft engines, including those having asbestos-containing gaskets. These results are consistent with the findings of Mlyarek and Van Orden who studied the asbestos exposure risk occasioned during overhaul of larger radial style reciprocating aircraft engines [1].展开更多
Research on practical and verifiable prediction methods for the service life of bearings plays a critical role in improving the reliability and safety of aircraft engines. The concept of grade-life (GL) is introduce...Research on practical and verifiable prediction methods for the service life of bearings plays a critical role in improving the reliability and safety of aircraft engines. The concept of grade-life (GL) is introduced to de- scribe the service life of bearings. A GL prognostic model for aircraft engine bearings is proposed based on sup- port vector machine (SVM) and fuzzy logic inference. Firstly, the mathematical model is discussed to predict the physics-based GL (PGL). Then, the diagnostic estimation model based on SVM is presented in detail to predict the empirical GL (EPL). Thirdly, a fuzzy logic inference is adopted to fuse two GL predicted results. Finally, the GL prognostic model is verified by the run-to-failure data acquired from an accelerated life test of an aircraft bearing. The results show that the model provides a more practical and reliable prediction for the service life of bearings.展开更多
Reliability evaluation for aircraft engines is difficult because of the scarcity of failure data. But aircraft engine data are available from a variety of sources. Data fusion has the function of maximizing the amount...Reliability evaluation for aircraft engines is difficult because of the scarcity of failure data. But aircraft engine data are available from a variety of sources. Data fusion has the function of maximizing the amount of valu- able information extracted from disparate data sources to obtain the comprehensive reliability knowledge. Consid- ering the degradation failure and the catastrophic failure simultaneously, which are competing risks and can affect the reliability, a reliability evaluation model based on data fusion for aircraft engines is developed, Above the characteristics of the proposed model, reliability evaluation is more feasible than that by only utilizing failure data alone, and is also more accurate than that by only considering single failure mode. Example shows the effective- ness of the proposed model.展开更多
This paper presents an application of global sensitivity analysis for system safety analysis of reciprocating aircraft engine. Compared with local sensitivity analysis results, global sensitivity analysis could provid...This paper presents an application of global sensitivity analysis for system safety analysis of reciprocating aircraft engine. Compared with local sensitivity analysis results, global sensitivity analysis could provide more information on parameter inter- actions, which are significant in complex system safety analysis. First, a deterministic aviation reciprocating engine thermody- namics model is developed and parameters of interest are defined as random variables. Then, samples are generated by Monte Carlo method for the parameters used in engine model on the basis of definition of factor distribution. Eventually, results from engine model are generated and importance indices are calculated. Based on the analysis results, design is improved to satisfy the airworthiness requirements. The results reveal that by using global sensitivity analysis, the parameters could be ranked with respect to their importance, including first order indices and total sensitivity indices. By reducing the uncertainty of parameters and adjusting the range of inputs, safety criteria would be satisfied.展开更多
In practice, some sensors of aircraft engines naturally fail to obtain an acceptable measurement for control propose, which will severely degrade the system performance and even deactivate the limit protection functio...In practice, some sensors of aircraft engines naturally fail to obtain an acceptable measurement for control propose, which will severely degrade the system performance and even deactivate the limit protection function. This paper proposes an adaptive strategy for the limit protection task under unreliable measurement. With the help of a nominal system, an online estimator with gradient adaption law and low-pass filter is devised to evaluate output uncertainty.Based on the estimation result, a sliding mode controller is designed by defining a sliding surface and deriving a control law. Using Lyapunov theorem, the stability of the online estimator and the closed-loop system is detailedly proven. Simulations based on a reliable turbofan model are presented, which verify the stability and effectiveness of the proposed method. Simulation results show that the online estimator can operate against the measurement noise, and the sliding controller can keep relevant outputs within their limits despite slow-response sensors.展开更多
Aircraft engine component and sensor fault detection and isolation approach was proposed,which included fault type detection module and component-sensor simultaneous fault isolation module.The approach can not only di...Aircraft engine component and sensor fault detection and isolation approach was proposed,which included fault type detection module and component-sensor simultaneous fault isolation module.The approach can not only distinguish among sensor fault,component fault and component-sensor simultaneous fault,but also isolate and locate sensor fault and the type of engine component fault when the engine component fault and the sensor faults occur simultaneously.The double-threshold mechanism has been proposed,in which the fault diagnostic threshold changed with the sensor type and the engine condition,and it greatly improved the accuracy and robustness of sensor fault diagnosis system.Simulation results show that the approach proposed can diagnose and isolate the sensor and engine component fault with improved accuracy.It effectively improves the fault diagnosis ability of aircraft engine.展开更多
The process of the gas jet from aircraft engines impacting a jet blast deflector is not only a complex fluid–solid coupling problem that is not easy to compute, but also a safety issue that seriously interferes with ...The process of the gas jet from aircraft engines impacting a jet blast deflector is not only a complex fluid–solid coupling problem that is not easy to compute, but also a safety issue that seriously interferes with flight deck envi?ronment. The computational fluid dynamics(CFD) method is used to simulate numerically the impact e ect of gas jet from aircraft engines on a jet blast deflector by using the Reynolds?averaged Navier?Stokes(RANS) equations and turbulence models. First of all, during the pre?processing of numerical computation, a sub?domains hybrid meshing scheme is adopted to reduce mesh number and improve mesh quality. Then, four di erent turbulence models includ?ing shear?stress transport(SST) k-w, standard k-w, standard k-ε and Reynolds stress model(RSM) are used to compare and verify the correctness of numerical methods for gas jet from a single aircraft engine. The predicted values are in good agreement with the experimental data, and the distribution and regularity of shock wave, velocity, pressure and temperature of a single aircraft engine are got. The results show that SST k?w turbulence model is more suitable for the numerical simulation of compressible viscous gas jet with high prediction accuracy. Finally, the impact e ect of gas jet from two aircraft engines on a jet blast deflector is analyzed based on the above numerical method, not only the flow parameters of gas jet and the interaction regularity between gas jet and the jet blast deflector are got, but also the thermal shock properties and dynamic impact characteristics of gas jet impacting the jet blast deflector are got. So the dangerous activity area of crew and equipments on the flight deck can be predicted qualitatively and quantitatively. The proposed research explores out a correct numerical method for the fluid–solid interaction during the impact process of supersonic gas jet, which provides an e ective technical support for design, thermal ablation and structural damage analysis of a new jet blast deflector.展开更多
Stable operation of aircraft engine compressions is constrained by rotating surge. In this paper, an approximate nonlinear surge margin model of aircraft engine compression system by using equilibrium manifold is pres...Stable operation of aircraft engine compressions is constrained by rotating surge. In this paper, an approximate nonlinear surge margin model of aircraft engine compression system by using equilibrium manifold is presented. Firstly, this paper gives an overview of the current state of modeling aerodynamic flow instabilities in engine compressors. Secondly, the expansion form of equilibrium manifold is introduced, and the choosing scheduling variable method is discussed. Then, this paper also gives the identification procedure of modeling the approximate nonlinear model. Finally, the modeling and simulations with high pressure (liP) compressor surge margin of the aircraft engine show that this real-time model has the same accuracy with the thermody- namic model, but has simpler structure and shorter computation time.展开更多
To overcome the drawbacks of current modelling method for aircraft engine state space model,a new method is introduced.The form of state space model is derived by using Talyor series to expand the nonlinear model that...To overcome the drawbacks of current modelling method for aircraft engine state space model,a new method is introduced.The form of state space model is derived by using Talyor series to expand the nonlinear model that is implicit equations and involves many iterations.A partial derivative calculation method for iterations is developed to handle the influence of iterations on parameters.The derivative calculation and the aerothermodynamics calculations are combined in the component level model with fixed number Newton-Raphson(N-R)iterations.Mathematical derivation and simulations show the convergence ability of proposed method.Simulations show that comparing with the linear parameter varying model and centered difference based state space model,much higher accuracy of proposed online modelling method is achieved.The accuracy of the state space model built by proposed method can be maintained when the step amplitudes of inputs are within 2%,and the responses of the state space model can match those of the component level model when each input steps larger amplitudes.In addition,an online verification was carried out to show the capability of modelling at any operating point and that state space model can predict future outputs accurately.Thus,the effectiveness of the proposed method is demonstrated.展开更多
A sufficient sample size of monitoring data becomes a key factor for describing aircraft engines state.Generative adversarial nets(GAN)can be used to expand the sample size based on the existing state monitoring infor...A sufficient sample size of monitoring data becomes a key factor for describing aircraft engines state.Generative adversarial nets(GAN)can be used to expand the sample size based on the existing state monitoring information.In the paper,a GAN model is introduced to design an algorithm for generating the monitoring data of aircraft engines.This feasibility of the method is illustrated by an example.The experimental results demonstrate that the probability density distribution of generated data after a large number of network training iterations is consistent with the probability density distribution of monitoring data.The proposed method also effectively demonstrates the generated monitoring data of aircraft engine are in a reasonable range.The method can effectively solve the problem of inaccurate performance degradation evaluation caused by the small amount of aero?engine condition monitoring data.展开更多
In view of aircraft engine health condition parameters prediction,an ensemble ELM based prediction approach is proposed in this paper. In the approach,the AdaBoost. RT algorithm is improved to adjust its threshold ada...In view of aircraft engine health condition parameters prediction,an ensemble ELM based prediction approach is proposed in this paper. In the approach,the AdaBoost. RT algorithm is improved to adjust its threshold adaptively,and is utilized as the basic framework to establish the ensemble learning model using ELM as weak learners. The proposed approach is evaluated through the prediction of the actual engine fuel flow deviation time series,and the results demonstrate that this approach is feasible for the prediction of aircraft engine health condition parameters. The performance of the proposed approach is compared with single ELM, single process neural network ( PNN) ,and a similar ensemble ELM based approach using AdaBoost. RT as basic framework. The results show that,the proposed approach is more accurate than single ELM and single PNN,and no worse than the ensemble prediction approach for contrast,furthermore,the given approach is more convenient for practical application. Therefore,the proposed approach is better suited to the prediction of aircraft engine health parameters.展开更多
Residual useful life(RUL)prediction is a key issue for improving efficiency of aircraft engines and reducing their maintenance cost.Owing to various failure mechanism and operating environment,the application of class...Residual useful life(RUL)prediction is a key issue for improving efficiency of aircraft engines and reducing their maintenance cost.Owing to various failure mechanism and operating environment,the application of classical models in RUL prediction of aircraft engines is fairly difficult.In this study,a novel RUL prognostics method based on using ensemble recurrent neural network to process massive sensor data is proposed.First of all,sensor data obtained from the aircraft engines are preprocessed to eliminate singular values,reduce random fluctuation and preserve degradation trend of the raw sensor data.Secondly,three kinds of recurrent neural networks(RNN),including ordinary RNN,long shortterm memory(LSTM),and gated recurrent unit(GRU),are individually constructed.Thirdly,ensemble learning mechanism is designed to merge the above RNNs for producing a more accurate RUL prediction.The effectiveness of the proposed method is validated using two characteristically different turbofan engine datasets.Experimental results show a competitive performance of the proposed method in comparison with typical methods reported in literatures.展开更多
The aircraft engine multi-loop control system is described and the switching control theory is introduced to solve the regulating and protecting control problems in this paper. The aircraft engine multi-loop control s...The aircraft engine multi-loop control system is described and the switching control theory is introduced to solve the regulating and protecting control problems in this paper. The aircraft engine multi-loop control system is firstly described and the control problems are formulated. Secondly, the theory of the smooth switching control is devoted and a new extended scheme for the smooth switching of a switched control system is introduced. Then, for the key technologies of aero-engines switching control, a design algorithm is presented which can determine which candidate controller should be put in feedback with the plant to achieve a desired performance and the procedure to design the aircraft engine multi-loop control system is detailed. The switching performance objectives and the switching scheme are given and a family of PID controllers and compensators is designed. The simulation shows that using the switching control design method can not only improve the dynamic performance of the aircraft engine control system and reduce the switching times, but also guarantee the stability in some peculiar occasions.展开更多
An identification-based approach for aircraft engine modeling using the nonlinear HammersteinWiener representation was proposed.Hammerstein-Wiener modeling for both limited flight envelope and extended flight envelope...An identification-based approach for aircraft engine modeling using the nonlinear HammersteinWiener representation was proposed.Hammerstein-Wiener modeling for both limited flight envelope and extended flight envelope was investigated.Simulation shows that the resulting model can be valid over 10%variation of rotational speed of the engine,compared with those linear models that are only valid over 3%—5%change of rotational speed.It is further demonstrated that the proposed method can be utilized over large envelope up to 20% variation of rotational speed of the engine.The fundamental idea is to use nonlinear models to extend the feasible/valid region rather than those linear models.This may consequently simplify the switching logic in the onboard digital control units.This is often overlooked in aircraft engine control community,but has been emphasized in the research.展开更多
The poppet valves two-stroke(PV2S)aircraft engine fueled with sustainable aviation fuel is a promising option for general aviation and unmanned aerial vehicle propulsion due to its high power-to-weight ratio,uniform t...The poppet valves two-stroke(PV2S)aircraft engine fueled with sustainable aviation fuel is a promising option for general aviation and unmanned aerial vehicle propulsion due to its high power-to-weight ratio,uniform torque output,and flexible valve timings.However,its high-altitude gas exchange performance remains unexplored,presenting new opportunities for optimization through artificial intelligence(AI)technology.This study uses validated 1D+3D models to evaluate the high-altitude gas exchange performance of PV2S aircraft engines.The valve timings of the PV2S engine exhibit considerable flexibility,thus the Latin hypercube design of experiments(DoE)methodology is employed to fit a response surface model.A genetic algorithm(GA)is applied to iteratively optimize valve timings for varying altitudes.The optimization process reveals that increasing the intake duration while decreasing the exhaust duration and valve overlap angles can significantly enhance high-altitude gas exchange performance.The optimal valve overlap angle emerged as 93°CA at sea level and 82°CA at 4000 m altitude.The effects of operating parameters,including engine speed,load,and exhaust back pressure,on the gas exchange process at varying altitudes are further investigated.The higher engine speed increases trapping efficiency but decreases the delivery ratio and charging efficiency at various altitudes.This effect is especially pronounced at elevated altitudes.The increase in exhaust back pressure will significantly reduce the delivery ratio and increase the trapping efficiency.This study demonstrates that integrating DoE with AI algorithms can enhance the high-altitude performance of aircraft engines,serving as a valuable reference for further optimization efforts.展开更多
The transient-state acceleration control of aircraft engines has consistently been a focal point in the field of aircraft engine control research.To address the controller design problem of transient-state acceleratio...The transient-state acceleration control of aircraft engines has consistently been a focal point in the field of aircraft engine control research.To address the controller design problem of transient-state acceleration in aircraft engines based on switched linear systems,a data-driven optimization control algorithm is proposed.First,the optimization control problem for the transient-state acceleration process of aircraft engines is mathematically described.Subsequently,the Bellman optimal criterion in optimal control is utilized to derive the invariance of a value function at switching instants,providing an initial value for the optimization of the next subsystem.The optimization problem is then transformed into solving a Lyapunov equation using the principles of dynamic programming,and an iterative adaptive dynamic programming(ADP)algorithm is introduced to obtain optimal feedback control gains,which makes the solution of Lyapunov equation approach the optimal solution infinitely.Finally,simulation validation is conducted on a switched linear system for the transient-state acceleration of a specific aircraft engine.The effectiveness and superiority of the proposed algorithm are verified by comparing to traditional proportion integral differential(PID)control algorithms and active disturbance rejection control(ADRC).展开更多
The in-cylinder gas exchange process is crucial to the power performance of two-stroke aircraft piston engines,which is easily influenced by complex factors such as high-altitude performance variation and in-cylinder ...The in-cylinder gas exchange process is crucial to the power performance of two-stroke aircraft piston engines,which is easily influenced by complex factors such as high-altitude performance variation and in-cylinder flow characteristics.This paper reviews the development history and characteristics of gas exchange types,as well as the current state of theory and the validation methods of gas exchange technology,while also discusses the trends of cutting-edge technologies in the field.This paper provides a theoretical foundation for the optimization and engineering design of gas exchange systems and,more importantly,points out that the innovation of gas exchange types,the modification of theoretical models,and the technology of variable airflow organization are the key future research directions in this field.展开更多
The heavy fuel compression ignition engines are widely equipped as aircraft piston engines. The fuel injection system is one of the key technologies that determines the performance of engine. One of the main challenge...The heavy fuel compression ignition engines are widely equipped as aircraft piston engines. The fuel injection system is one of the key technologies that determines the performance of engine. One of the main challenges is to precisely control the injected fuel quantity and flow rate in the presence of pressure fluctuation. This challenge is even more serious for heavy fuel. An original design for electrically controlled high pressure fuel injection system called Multi-Pumppressure-reservoirs fuel injection System(MPS) was demonstrated to reduce the pressure fluctuation and help keep injection stable. MPS was compared with an ordinary high pressure Common Rail fuel injection System(CRS). This work established one-dimensional AMESim and mathematical models for both CRS and MPS to study the effect of different structures and geometric parameters on the pressure fluctuations. The calculations show that the average fuel pressure fluctuation of MPS can be reduced by 57% for the crankshaft speed of 1900 r/min, and the pressure fluctuation before injection reduced by 100%. It is concluded that the pressure performance of MPS is less sensitive to pressure reservoir volume than that of CRS, and there is an opportunity for further volume reduction.展开更多
The complexity of communication and coordination stemming from teams responsible for adjusting interdependent parameters of components is a fundamental feature in the aircraft engine remanufacturing engineering projec...The complexity of communication and coordination stemming from teams responsible for adjusting interdependent parameters of components is a fundamental feature in the aircraft engine remanufacturing engineering project. To manage coordination complexity, the features of the remanufacturing process of aircraft engine are analyzed and a systematic method is presented to measure and optimize the dependency between coupled components.Furthermore, quantitative models are built based on Design Structure Matrix(DSM) models to measure dependency strengths related to the parameter features of the components. Also, a two-stage DSM clustering criteria is used to reduce the complexity of an organization. An industrial example is provided to illustrate the proposed models. The results showed that the proposed approach can reduce total coordination complexity.展开更多
Aircraft emissions contribute to global climate change and regional air pollution near airports.Understanding the formation and the transformation of emissions in the aircraft engine is essential to properly quantify ...Aircraft emissions contribute to global climate change and regional air pollution near airports.Understanding the formation and the transformation of emissions in the aircraft engine is essential to properly quantify the environmental impact and air pollution.However,precise investigation of chemical process in the turbine is challenging because of the complexity of the transformation process in the complex flow relating to the moving blade at high temperature and high pressure.We present here,the first published model study of 3D chemical formations inside a high-pressure turbine and first time to compare three numerical solutions(1D,2D and 3D calculations)of transformation of trace species inside an aircraft engine.The model has simulated the evolution of principal precursor pollutant gases(NOx and SOx)and other species(hydrogen,oxygen species and carbon oxides).Our results also indicated strong dissimilarities in chemical transformations of 3D calculations.In comparing the three solutions,the results obtained showed that the difference of mole fractions of species can be under predicted by 75%between 1D and 2D calculations and in the comparison of 2D and 3D calculation,the under predicted difference may be 90%.展开更多
文摘We have previously evaluated asbestos exposure associated with various maintenance procedures on light aircraft. The purpose of this study was to evaluate asbestos exposure during engine maintenance on light aircraft. This test was designed to evaluate the potential for asbestos exposure to mechanics and others who remove asbestos-containing engine gaskets from reciprocating style aircraft engines. Utilized in this test was an air cooled, horizontally opposed, aviation gasoline burning engine, assembled during 1986 and operated intermittently up into 2015, having accumulated 1680 hours run time. Nearly 75% of the asbestos-containing gaskets installed during 1986 were still in place at the time of testing. Chrysotile asbestos contents of such gaskets ranged from 55% to 60% by area, for those of sheet style and 5% by area, for the spiral wound metal/asbestos style. Despite the levels of effort required to effect gasket removals, the professional aircraft mechanic was not exposed to airborne asbestos fibers at the lower limits of sampling and analytical detection achieved;all of which were substantially less than the current Occupational Safety and Health Administration Permissible Exposure Limits for asbestos. The results of this testing indicate an absence of gasket related asbestos exposure risk to mechanics who work with light aircraft engines, including those having asbestos-containing gaskets. These results are consistent with the findings of Mlyarek and Van Orden who studied the asbestos exposure risk occasioned during overhaul of larger radial style reciprocating aircraft engines [1].
基金Supported by the China Postdoctoral Science Foundation(20100481500)~~
文摘Research on practical and verifiable prediction methods for the service life of bearings plays a critical role in improving the reliability and safety of aircraft engines. The concept of grade-life (GL) is introduced to de- scribe the service life of bearings. A GL prognostic model for aircraft engine bearings is proposed based on sup- port vector machine (SVM) and fuzzy logic inference. Firstly, the mathematical model is discussed to predict the physics-based GL (PGL). Then, the diagnostic estimation model based on SVM is presented in detail to predict the empirical GL (EPL). Thirdly, a fuzzy logic inference is adopted to fuse two GL predicted results. Finally, the GL prognostic model is verified by the run-to-failure data acquired from an accelerated life test of an aircraft bearing. The results show that the model provides a more practical and reliable prediction for the service life of bearings.
基金Supported by the National Natural Science Foundation of China and Aviation Fund(60879001)the Natural Science Foundation of Jiangsu Province(BK2009378)+1 种基金the Fundamental Research Fund of Nanjing University of Aeronautics and Astronautics(NS2010179)the Qinglan Project of Jiangsu Province~~
文摘Reliability evaluation for aircraft engines is difficult because of the scarcity of failure data. But aircraft engine data are available from a variety of sources. Data fusion has the function of maximizing the amount of valu- able information extracted from disparate data sources to obtain the comprehensive reliability knowledge. Consid- ering the degradation failure and the catastrophic failure simultaneously, which are competing risks and can affect the reliability, a reliability evaluation model based on data fusion for aircraft engines is developed, Above the characteristics of the proposed model, reliability evaluation is more feasible than that by only utilizing failure data alone, and is also more accurate than that by only considering single failure mode. Example shows the effective- ness of the proposed model.
基金Innovation Plan of Aero Engine Complex System Safety by the Ministry of Education Chang Jiang Scholars of China (IRT0905)
文摘This paper presents an application of global sensitivity analysis for system safety analysis of reciprocating aircraft engine. Compared with local sensitivity analysis results, global sensitivity analysis could provide more information on parameter inter- actions, which are significant in complex system safety analysis. First, a deterministic aviation reciprocating engine thermody- namics model is developed and parameters of interest are defined as random variables. Then, samples are generated by Monte Carlo method for the parameters used in engine model on the basis of definition of factor distribution. Eventually, results from engine model are generated and importance indices are calculated. Based on the analysis results, design is improved to satisfy the airworthiness requirements. The results reveal that by using global sensitivity analysis, the parameters could be ranked with respect to their importance, including first order indices and total sensitivity indices. By reducing the uncertainty of parameters and adjusting the range of inputs, safety criteria would be satisfied.
文摘In practice, some sensors of aircraft engines naturally fail to obtain an acceptable measurement for control propose, which will severely degrade the system performance and even deactivate the limit protection function. This paper proposes an adaptive strategy for the limit protection task under unreliable measurement. With the help of a nominal system, an online estimator with gradient adaption law and low-pass filter is devised to evaluate output uncertainty.Based on the estimation result, a sliding mode controller is designed by defining a sliding surface and deriving a control law. Using Lyapunov theorem, the stability of the online estimator and the closed-loop system is detailedly proven. Simulations based on a reliable turbofan model are presented, which verify the stability and effectiveness of the proposed method. Simulation results show that the online estimator can operate against the measurement noise, and the sliding controller can keep relevant outputs within their limits despite slow-response sensors.
基金Program Sponsored for Scientific Innovation Research of College Graduate in Jiangsu Province(CX10B_108Z)
文摘Aircraft engine component and sensor fault detection and isolation approach was proposed,which included fault type detection module and component-sensor simultaneous fault isolation module.The approach can not only distinguish among sensor fault,component fault and component-sensor simultaneous fault,but also isolate and locate sensor fault and the type of engine component fault when the engine component fault and the sensor faults occur simultaneously.The double-threshold mechanism has been proposed,in which the fault diagnostic threshold changed with the sensor type and the engine condition,and it greatly improved the accuracy and robustness of sensor fault diagnosis system.Simulation results show that the approach proposed can diagnose and isolate the sensor and engine component fault with improved accuracy.It effectively improves the fault diagnosis ability of aircraft engine.
基金Supported by National Natural Science Foundation of China(Grant No.51505491)Shandong Provincial Natural Science Foundation of China(Grant No.ZR2014EEP019)
文摘The process of the gas jet from aircraft engines impacting a jet blast deflector is not only a complex fluid–solid coupling problem that is not easy to compute, but also a safety issue that seriously interferes with flight deck envi?ronment. The computational fluid dynamics(CFD) method is used to simulate numerically the impact e ect of gas jet from aircraft engines on a jet blast deflector by using the Reynolds?averaged Navier?Stokes(RANS) equations and turbulence models. First of all, during the pre?processing of numerical computation, a sub?domains hybrid meshing scheme is adopted to reduce mesh number and improve mesh quality. Then, four di erent turbulence models includ?ing shear?stress transport(SST) k-w, standard k-w, standard k-ε and Reynolds stress model(RSM) are used to compare and verify the correctness of numerical methods for gas jet from a single aircraft engine. The predicted values are in good agreement with the experimental data, and the distribution and regularity of shock wave, velocity, pressure and temperature of a single aircraft engine are got. The results show that SST k?w turbulence model is more suitable for the numerical simulation of compressible viscous gas jet with high prediction accuracy. Finally, the impact e ect of gas jet from two aircraft engines on a jet blast deflector is analyzed based on the above numerical method, not only the flow parameters of gas jet and the interaction regularity between gas jet and the jet blast deflector are got, but also the thermal shock properties and dynamic impact characteristics of gas jet impacting the jet blast deflector are got. So the dangerous activity area of crew and equipments on the flight deck can be predicted qualitatively and quantitatively. The proposed research explores out a correct numerical method for the fluid–solid interaction during the impact process of supersonic gas jet, which provides an e ective technical support for design, thermal ablation and structural damage analysis of a new jet blast deflector.
基金National Natural Science Foundation of China (61104146)Innovation Plan of Aero Engine Complex System Safety by the Ministry of Education Chang Jiang Scholars of China (IRT0905)
文摘Stable operation of aircraft engine compressions is constrained by rotating surge. In this paper, an approximate nonlinear surge margin model of aircraft engine compression system by using equilibrium manifold is presented. Firstly, this paper gives an overview of the current state of modeling aerodynamic flow instabilities in engine compressors. Secondly, the expansion form of equilibrium manifold is introduced, and the choosing scheduling variable method is discussed. Then, this paper also gives the identification procedure of modeling the approximate nonlinear model. Finally, the modeling and simulations with high pressure (liP) compressor surge margin of the aircraft engine show that this real-time model has the same accuracy with the thermody- namic model, but has simpler structure and shorter computation time.
基金supported by the Postgraduate Research&Practice Innovation Program of Jiangsu Province,China(No.KYCX180315)。
文摘To overcome the drawbacks of current modelling method for aircraft engine state space model,a new method is introduced.The form of state space model is derived by using Talyor series to expand the nonlinear model that is implicit equations and involves many iterations.A partial derivative calculation method for iterations is developed to handle the influence of iterations on parameters.The derivative calculation and the aerothermodynamics calculations are combined in the component level model with fixed number Newton-Raphson(N-R)iterations.Mathematical derivation and simulations show the convergence ability of proposed method.Simulations show that comparing with the linear parameter varying model and centered difference based state space model,much higher accuracy of proposed online modelling method is achieved.The accuracy of the state space model built by proposed method can be maintained when the step amplitudes of inputs are within 2%,and the responses of the state space model can match those of the component level model when each input steps larger amplitudes.In addition,an online verification was carried out to show the capability of modelling at any operating point and that state space model can predict future outputs accurately.Thus,the effectiveness of the proposed method is demonstrated.
基金supported by the National Science Foundation for Young Scientists of China (No. 71401073)
文摘A sufficient sample size of monitoring data becomes a key factor for describing aircraft engines state.Generative adversarial nets(GAN)can be used to expand the sample size based on the existing state monitoring information.In the paper,a GAN model is introduced to design an algorithm for generating the monitoring data of aircraft engines.This feasibility of the method is illustrated by an example.The experimental results demonstrate that the probability density distribution of generated data after a large number of network training iterations is consistent with the probability density distribution of monitoring data.The proposed method also effectively demonstrates the generated monitoring data of aircraft engine are in a reasonable range.The method can effectively solve the problem of inaccurate performance degradation evaluation caused by the small amount of aero?engine condition monitoring data.
基金Sponsored by the National High-tech Research and Development Program of China (Grant No. 2012AA040911-1)the National Natural Science Foundation of China (Grant No. 60939003)
文摘In view of aircraft engine health condition parameters prediction,an ensemble ELM based prediction approach is proposed in this paper. In the approach,the AdaBoost. RT algorithm is improved to adjust its threshold adaptively,and is utilized as the basic framework to establish the ensemble learning model using ELM as weak learners. The proposed approach is evaluated through the prediction of the actual engine fuel flow deviation time series,and the results demonstrate that this approach is feasible for the prediction of aircraft engine health condition parameters. The performance of the proposed approach is compared with single ELM, single process neural network ( PNN) ,and a similar ensemble ELM based approach using AdaBoost. RT as basic framework. The results show that,the proposed approach is more accurate than single ELM and single PNN,and no worse than the ensemble prediction approach for contrast,furthermore,the given approach is more convenient for practical application. Therefore,the proposed approach is better suited to the prediction of aircraft engine health parameters.
基金the National Natural Science Foundationof China(Nos.11672098,11502063)the Natural Science Foundation of Anhui Province(No.1608085QA07).
文摘Residual useful life(RUL)prediction is a key issue for improving efficiency of aircraft engines and reducing their maintenance cost.Owing to various failure mechanism and operating environment,the application of classical models in RUL prediction of aircraft engines is fairly difficult.In this study,a novel RUL prognostics method based on using ensemble recurrent neural network to process massive sensor data is proposed.First of all,sensor data obtained from the aircraft engines are preprocessed to eliminate singular values,reduce random fluctuation and preserve degradation trend of the raw sensor data.Secondly,three kinds of recurrent neural networks(RNN),including ordinary RNN,long shortterm memory(LSTM),and gated recurrent unit(GRU),are individually constructed.Thirdly,ensemble learning mechanism is designed to merge the above RNNs for producing a more accurate RUL prediction.The effectiveness of the proposed method is validated using two characteristically different turbofan engine datasets.Experimental results show a competitive performance of the proposed method in comparison with typical methods reported in literatures.
基金supported by the National Natural Science Foundation of China (Grant No. 61104146/F030203)Innovation Plan of Aero Engine Complex System Safety by the Ministry of Education Chang Jiang Scholars of China (Grant No. IRT0905)
文摘The aircraft engine multi-loop control system is described and the switching control theory is introduced to solve the regulating and protecting control problems in this paper. The aircraft engine multi-loop control system is firstly described and the control problems are formulated. Secondly, the theory of the smooth switching control is devoted and a new extended scheme for the smooth switching of a switched control system is introduced. Then, for the key technologies of aero-engines switching control, a design algorithm is presented which can determine which candidate controller should be put in feedback with the plant to achieve a desired performance and the procedure to design the aircraft engine multi-loop control system is detailed. The switching performance objectives and the switching scheme are given and a family of PID controllers and compensators is designed. The simulation shows that using the switching control design method can not only improve the dynamic performance of the aircraft engine control system and reduce the switching times, but also guarantee the stability in some peculiar occasions.
文摘An identification-based approach for aircraft engine modeling using the nonlinear HammersteinWiener representation was proposed.Hammerstein-Wiener modeling for both limited flight envelope and extended flight envelope was investigated.Simulation shows that the resulting model can be valid over 10%variation of rotational speed of the engine,compared with those linear models that are only valid over 3%—5%change of rotational speed.It is further demonstrated that the proposed method can be utilized over large envelope up to 20% variation of rotational speed of the engine.The fundamental idea is to use nonlinear models to extend the feasible/valid region rather than those linear models.This may consequently simplify the switching logic in the onboard digital control units.This is often overlooked in aircraft engine control community,but has been emphasized in the research.
基金funded by the Basic Research Program of the National Natural Science Foundation of China[grant numbers 52206131,U2333217,U2233213,and 51775025]National Key R&D Program of China[grant number 2022YFB2602002 and 2018YFB0104100]+1 种基金Zhejiang Provincial Natural Science Foundation of China[grant number LQ22E060004]Science Center of Gas Turbine Project[grant number P2022-A-I-001-001].
文摘The poppet valves two-stroke(PV2S)aircraft engine fueled with sustainable aviation fuel is a promising option for general aviation and unmanned aerial vehicle propulsion due to its high power-to-weight ratio,uniform torque output,and flexible valve timings.However,its high-altitude gas exchange performance remains unexplored,presenting new opportunities for optimization through artificial intelligence(AI)technology.This study uses validated 1D+3D models to evaluate the high-altitude gas exchange performance of PV2S aircraft engines.The valve timings of the PV2S engine exhibit considerable flexibility,thus the Latin hypercube design of experiments(DoE)methodology is employed to fit a response surface model.A genetic algorithm(GA)is applied to iteratively optimize valve timings for varying altitudes.The optimization process reveals that increasing the intake duration while decreasing the exhaust duration and valve overlap angles can significantly enhance high-altitude gas exchange performance.The optimal valve overlap angle emerged as 93°CA at sea level and 82°CA at 4000 m altitude.The effects of operating parameters,including engine speed,load,and exhaust back pressure,on the gas exchange process at varying altitudes are further investigated.The higher engine speed increases trapping efficiency but decreases the delivery ratio and charging efficiency at various altitudes.This effect is especially pronounced at elevated altitudes.The increase in exhaust back pressure will significantly reduce the delivery ratio and increase the trapping efficiency.This study demonstrates that integrating DoE with AI algorithms can enhance the high-altitude performance of aircraft engines,serving as a valuable reference for further optimization efforts.
基金supported by the National Natural Science Foundation of China(Nos.62303262 and 62103078)the China Postdoctoral Science Foundation(Nos.2022TQ0179 and 2023M741991)+1 种基金the National Major Science and Technology Project(No.J2019-V-0010-0105)the Liaoning Province Natural Science Foundation General Project(No.2022-MS-341).
文摘The transient-state acceleration control of aircraft engines has consistently been a focal point in the field of aircraft engine control research.To address the controller design problem of transient-state acceleration in aircraft engines based on switched linear systems,a data-driven optimization control algorithm is proposed.First,the optimization control problem for the transient-state acceleration process of aircraft engines is mathematically described.Subsequently,the Bellman optimal criterion in optimal control is utilized to derive the invariance of a value function at switching instants,providing an initial value for the optimization of the next subsystem.The optimization problem is then transformed into solving a Lyapunov equation using the principles of dynamic programming,and an iterative adaptive dynamic programming(ADP)algorithm is introduced to obtain optimal feedback control gains,which makes the solution of Lyapunov equation approach the optimal solution infinitely.Finally,simulation validation is conducted on a switched linear system for the transient-state acceleration of a specific aircraft engine.The effectiveness and superiority of the proposed algorithm are verified by comparing to traditional proportion integral differential(PID)control algorithms and active disturbance rejection control(ADRC).
基金funded by the National Natural Science Foundation of China(Nos.52206131,U2233213and 51775025)the National Key R&D Program of China(2022YFB2602002,2018YFB0104100)+1 种基金the Zhejiang Provincial Natural Science Foundation of China(LQ22E060004)the Science Center of Gas Turbine Project,China(No.P2022-A-I-001-001)。
文摘The in-cylinder gas exchange process is crucial to the power performance of two-stroke aircraft piston engines,which is easily influenced by complex factors such as high-altitude performance variation and in-cylinder flow characteristics.This paper reviews the development history and characteristics of gas exchange types,as well as the current state of theory and the validation methods of gas exchange technology,while also discusses the trends of cutting-edge technologies in the field.This paper provides a theoretical foundation for the optimization and engineering design of gas exchange systems and,more importantly,points out that the innovation of gas exchange types,the modification of theoretical models,and the technology of variable airflow organization are the key future research directions in this field.
文摘The heavy fuel compression ignition engines are widely equipped as aircraft piston engines. The fuel injection system is one of the key technologies that determines the performance of engine. One of the main challenges is to precisely control the injected fuel quantity and flow rate in the presence of pressure fluctuation. This challenge is even more serious for heavy fuel. An original design for electrically controlled high pressure fuel injection system called Multi-Pumppressure-reservoirs fuel injection System(MPS) was demonstrated to reduce the pressure fluctuation and help keep injection stable. MPS was compared with an ordinary high pressure Common Rail fuel injection System(CRS). This work established one-dimensional AMESim and mathematical models for both CRS and MPS to study the effect of different structures and geometric parameters on the pressure fluctuations. The calculations show that the average fuel pressure fluctuation of MPS can be reduced by 57% for the crankshaft speed of 1900 r/min, and the pressure fluctuation before injection reduced by 100%. It is concluded that the pressure performance of MPS is less sensitive to pressure reservoir volume than that of CRS, and there is an opportunity for further volume reduction.
基金supported by the National Natural Science Foundation of China (No.71472013 No.71528005)
文摘The complexity of communication and coordination stemming from teams responsible for adjusting interdependent parameters of components is a fundamental feature in the aircraft engine remanufacturing engineering project. To manage coordination complexity, the features of the remanufacturing process of aircraft engine are analyzed and a systematic method is presented to measure and optimize the dependency between coupled components.Furthermore, quantitative models are built based on Design Structure Matrix(DSM) models to measure dependency strengths related to the parameter features of the components. Also, a two-stage DSM clustering criteria is used to reduce the complexity of an organization. An industrial example is provided to illustrate the proposed models. The results showed that the proposed approach can reduce total coordination complexity.
基金This work was supported by the Natural Sciences and Engineering Research Council(NSERC)of Canada.
文摘Aircraft emissions contribute to global climate change and regional air pollution near airports.Understanding the formation and the transformation of emissions in the aircraft engine is essential to properly quantify the environmental impact and air pollution.However,precise investigation of chemical process in the turbine is challenging because of the complexity of the transformation process in the complex flow relating to the moving blade at high temperature and high pressure.We present here,the first published model study of 3D chemical formations inside a high-pressure turbine and first time to compare three numerical solutions(1D,2D and 3D calculations)of transformation of trace species inside an aircraft engine.The model has simulated the evolution of principal precursor pollutant gases(NOx and SOx)and other species(hydrogen,oxygen species and carbon oxides).Our results also indicated strong dissimilarities in chemical transformations of 3D calculations.In comparing the three solutions,the results obtained showed that the difference of mole fractions of species can be under predicted by 75%between 1D and 2D calculations and in the comparison of 2D and 3D calculation,the under predicted difference may be 90%.