By integrating topology optimization and lattice-based optimization,a novel multi-scale design method is proposed to create solid-lattice hybrid structures and thus to improve the mechanical performance as well as red...By integrating topology optimization and lattice-based optimization,a novel multi-scale design method is proposed to create solid-lattice hybrid structures and thus to improve the mechanical performance as well as reduce the structural weight.To achieve this purpose,a two-step procedure is developed to design and optimize the innovative structures.Initially,the classical topology optimization is utilized to find the optimal material layout and primary load carrying paths.Afterwards,the solid-lattice hybrid structures are reconstructed using the finite element mesh based modeling method.And lattice-based optimization is performed to obtain the optimal crosssection area of the lattice structures.Finally,two typical aerospace structures are optimized to demonstrate the effectiveness of the proposed optimization framework.The numerical results are quite encouraging since the solid-lattice hybrid structures obtained by the presented approach show remarkably improved performance when compared with traditional designs.展开更多
Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examine...Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.展开更多
基金supported by National Key Research and Development Program(No.2017YFB1102800)Key Project of NSFC(Nos.51790171 and 51761145111)NSFC for Excellent Young Scholars(No.11722219)。
文摘By integrating topology optimization and lattice-based optimization,a novel multi-scale design method is proposed to create solid-lattice hybrid structures and thus to improve the mechanical performance as well as reduce the structural weight.To achieve this purpose,a two-step procedure is developed to design and optimize the innovative structures.Initially,the classical topology optimization is utilized to find the optimal material layout and primary load carrying paths.Afterwards,the solid-lattice hybrid structures are reconstructed using the finite element mesh based modeling method.And lattice-based optimization is performed to obtain the optimal crosssection area of the lattice structures.Finally,two typical aerospace structures are optimized to demonstrate the effectiveness of the proposed optimization framework.The numerical results are quite encouraging since the solid-lattice hybrid structures obtained by the presented approach show remarkably improved performance when compared with traditional designs.
文摘Additive manufacturing(AM),globally referred to as 3D printing,is a highly flexible manufacturing method that enables the design and creation of complex geometries with ease.This review article comprehensively examines the materials,methods,and applications of AM specifically for the space sector,while identifying current research gaps and proposing future directions.The primary advantages of AM over conventional subtractive manufacturing for space implementations include economic efficiency,unparalleled design freedom,high customizability,tailor-made production,and the ability to process a wide range of materials including metals,polymers,composites,and ceramics.The article focuses on space-grade materials such as high-performance alloys,polymers,and ceramics used in applications ranging from electronic equipment to propulsion systems.It provides a detailed analysis of prevalent metal AM techniques like powder bed fusion and directed energy deposition,as well as non-metal methods including used deposition modeling and selective laser sintering.Through specific case studies,it demonstrates how AM enables part consolidation,weight reduction,and the production of multifunctional components with integrated capabilities.This review will help readers comprehend current trends in space additive manufacturing and understand its future potential in next-generation space applications,from in-situ manufacturing to the realization of fully additively manufactured spacecraft.
