The addition of ceramic reinforcements provides a promising approach to achieving high-performance magnesium matrix composites.In this work,AZ91D magnesium alloys and 2 wt.%TiC/AZ91D composites have been manufactured ...The addition of ceramic reinforcements provides a promising approach to achieving high-performance magnesium matrix composites.In this work,AZ91D magnesium alloys and 2 wt.%TiC/AZ91D composites have been manufactured by laser powder bed fusion(LPBF)with variations of laser processing parameters.The effect of TiC reinforcement addition on the laser absorption behaviors,forming quality,microstructure evolution and mechanical properties of the magnesium alloys is investigated.The TiC addition improves the interactions of laser with alloy powder and laser absorption rate of alloy powder,and decreases powder spatter of powder bed.The results show that high relative density of~99.4%and good surface roughness of~12μm are obtained for the LPBF-fabricated composites.The TiC addition promotes the precipitation of β-Mg_(17)Al_(12)in the alloys and the transformation of coarse columnar to fine equiaxed grains,where the grains are refined to~3.1μm.The TiC/AZ91D composites exhibit high microhardness of 114.6±2.5 HV_(0.2),high tensile strength of~345.0 MPa and a uniform elongation~4.1%.The improvement of tensile strength for the composites is ascribed to the combination of grain refinement strengthening and Orowan strengthening fromβ-Mg_(17)Al_(12)precipitates and Al_8Mn_5 nanoparticles.In the composites,the unmelted TiC particles can act as an anchor for the network structure of β-Mg_(17)Al_(12)precipitates,effectively impeding crack propagation and enhancing their performance.This work offers an insight to fabricating high-performance magnesium matrix composites by laser additive manufacturing.展开更多
A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580...A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580 to 640℃.X-ray computed tomography was used to visualize pores,and crystal plasticity finite element simulation was adopted for deformation analysis.The microstructure characterizations reveal a hierarchical cell feature composed of α-Mg and eutectic phases.With the increase of injection temperature,large cell content in the material decreases,while the strength of the alloy increases.The underlying mechanism about strength change is that coarse-grained solids experience smaller stress even in hard orientations.The sample fabricated at a moderate temperature of 620℃ exhibits the highest elongation,least quantity and lower local concentration of pores.The detachment and tearing cracks formed at lower injection temperature and defect bands formed at higher injection temperature add additional crack sources and deteriorate the ductility of the materials.展开更多
The regulation of sintering temperature in spark plasma sintering enables the achievement of grain refinement,phase control,and performance enhancement in the preparation of AZ91D magnesium alloy.This study investigat...The regulation of sintering temperature in spark plasma sintering enables the achievement of grain refinement,phase control,and performance enhancement in the preparation of AZ91D magnesium alloy.This study investigates the influence of sintering temperature on microstructural evolution and mechanical properties of the AZ91D alloy.Microstructural analysis was conducted using scanning electron microscopy,electron backscatter diffraction,and X-ray diffraction.Microscopic structures and mechanical behaviors were examined through hardness and tensile tests.Elevated sintering temperatures resulted in reduced secondary phase content,leading to a decrease in mechanical performance.The alloy exhibited optimal mechanical properties at 320℃.The nanoparticle coarsening process and particle evolution during sintering were simulated using phase field methods.By optimizing the sintering temperature,precise control over microstructural and textural evolution can be achieved,facilitating the attainment of desired hardness levels and mechanical properties.展开更多
Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties...Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties were investigated.The results showed that the cold arc process reduced splashing at the moment of liquid bridge breakage and effectively shortened the droplet transfer period.The microstructures of the deposited samples exhibited layered characteristics with alternating distributions of coarse and fine grains.During layer-by-layer deposition,the β-phase precipitated and grew preferentially along grain boundaries,while the fineη-Al_(8)Mn_(5)phase was dispersed in the α-Mg matrix.The mechanical properties of the CA-WAAM deposited sample showed isotropic characteristics.The ultimate tensile strength and elongation in the building direction(BD)were 282.7 MPa and 14.2%,respectively.The microhardness values of the deposited parts were relatively uniform,with an average value of HV 69.6.展开更多
Micro-alloying is an effective approach for improving the corrosion resistance of cast AZ91.However,the effect of micro-alloyed elements on corrosion resistance can be varied depending on the solidification rate influ...Micro-alloying is an effective approach for improving the corrosion resistance of cast AZ91.However,the effect of micro-alloyed elements on corrosion resistance can be varied depending on the solidification rate influencing the diffusion and precipitation behavior of micro-alloying elements.This study investigated the effects of the cooling rate on the microstructure and corrosion behavior of micro-Ca and-Y alloyed cast AZ91 alloy(i.e.,AZXW9100).To achieve various cooling rates,the alloys were prepared using three methods:steel mold casting(SMC),copper step mold casting(CSMC),and high-pressure die casting(HPDC).The corrosion behavior was analyzed through weight loss measurements,electrochemical impedance spectroscopy,and corrosion morphology observations.The results showed that the key microstructural factors influencing corrosion resistance differed between short-and long-term corrosion.As the cooling rate increased,the short-term corrosion rate was lowered from 0.91 mm/y(SMC)to 0.38 mm/y(HPDC),which was attributed to the decrease in the total area fractions of the eutecticαandβphases acting as galvanic corrosion sources.The long-term corrosion rate was reduced from 17.20 mm/y(SMC)to 0.71 mm/y(HPDC),which was revealed to be due to the enhanced connectivity of theβphase acting as corrosion barriers.Meanwhile,the increase in the cooling rate led to a modification of the Zn molar ratio in theβphase,reducing the Volta potential of theβphase from 101.8 m V to 66.9 m V.This reduction in the Volta potential of the main galvanic source also contributed to improved corrosion resistance.The HPDC AZXW9100 alloy produced in this study exhibited the lowest corrosion rate compared to other alloys.These findings suggest that controlling the cooling rate is a promising strategy for enhancing the corrosion resistance of AZXW9100 alloys.展开更多
The corrosion behavior of the laser powder bed fusion(LPBF)AZ91 magnesium alloy was investigated by comparing its longitudinal and transverse sections with the cast AZ91 alloy.Microstructural analysis revealed a fine,...The corrosion behavior of the laser powder bed fusion(LPBF)AZ91 magnesium alloy was investigated by comparing its longitudinal and transverse sections with the cast AZ91 alloy.Microstructural analysis revealed a fine,homogeneous Mg_(17)Al_(12) distribution in LPBF samples,contrasting with the network-like structure in the cast alloy.Electrochemical and hydrogen evolution tests demonstrated no significant anisotropy in LPBF sections,but they exhibited higher corrosion rates than the cast alloy.Potentiodynamic polarization and electrochemical impedance spectroscopy confirmed that the corrosion process was cathodically controlled by the Mg_(17)Al_(12) phase fraction.Scanning vibrating electrode technique further validated these findings,highlighting lower electrochemical activity in cast AZ91 alloy.展开更多
This paper discusses an experimental investigation into the fluidity of AZ91D-1 wt.%Ca O magnesium melt via induction for thin-section investment casting.Plaster molds with thin spiral cavities(0.5 to 1.5 mm square se...This paper discusses an experimental investigation into the fluidity of AZ91D-1 wt.%Ca O magnesium melt via induction for thin-section investment casting.Plaster molds with thin spiral cavities(0.5 to 1.5 mm square sections)were designed and manufactured to assess the impact of casting conditions on filling length,as magnesium alloys cause severe melting and melt-mold exothermic reactions,making investment casting challenging.Combinations of traditional Mg-mold reaction mitigation techniques,such as applying a protective mold coating(Yttria)and vacuum,were examined to determine their role in the filling process.The results suggest that when induction is employed to melt reactive alloys,these methods are not always beneficial,as initially thought.Particularly at higher melt temperatures,the combination of Yttria-coated molds with low-pressure vacuum induction significantly reduce fluidity:vacuum induced melt levitation which promotes oxidation with the residual atmosphere;and Yttria-coating cracking due to thermal stress during the mold fabrication slows filling and promotes significant melt-mold reaction.This study shows that best results to investment cast thin-sections are obtained by avoiding both vacuum and protective coatings,providing a viable route for the precision manufacturing of stent biomedical devices.展开更多
Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Compara...Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.展开更多
基金supported by the National Natural Science Foundation of China(52205382,52225503)National Key Research and Development Program(2023YFB4603300)+1 种基金Key Research and Development Program of Jiangsu Province(BZ2024019,BE2022069)International Joint Laboratory of Sustainable Manufacturing,Ministry of Education and the Fundamental Research Funds for the Central Universities(NG2024014,XCA2300501)。
文摘The addition of ceramic reinforcements provides a promising approach to achieving high-performance magnesium matrix composites.In this work,AZ91D magnesium alloys and 2 wt.%TiC/AZ91D composites have been manufactured by laser powder bed fusion(LPBF)with variations of laser processing parameters.The effect of TiC reinforcement addition on the laser absorption behaviors,forming quality,microstructure evolution and mechanical properties of the magnesium alloys is investigated.The TiC addition improves the interactions of laser with alloy powder and laser absorption rate of alloy powder,and decreases powder spatter of powder bed.The results show that high relative density of~99.4%and good surface roughness of~12μm are obtained for the LPBF-fabricated composites.The TiC addition promotes the precipitation of β-Mg_(17)Al_(12)in the alloys and the transformation of coarse columnar to fine equiaxed grains,where the grains are refined to~3.1μm.The TiC/AZ91D composites exhibit high microhardness of 114.6±2.5 HV_(0.2),high tensile strength of~345.0 MPa and a uniform elongation~4.1%.The improvement of tensile strength for the composites is ascribed to the combination of grain refinement strengthening and Orowan strengthening fromβ-Mg_(17)Al_(12)precipitates and Al_8Mn_5 nanoparticles.In the composites,the unmelted TiC particles can act as an anchor for the network structure of β-Mg_(17)Al_(12)precipitates,effectively impeding crack propagation and enhancing their performance.This work offers an insight to fabricating high-performance magnesium matrix composites by laser additive manufacturing.
基金supported by the National Natural Science Foundation of China(Nos.51825101,52001202)the National Key Research and Development Program of China(No.2021YFA1600900)。
文摘A comprehensive analysis of the microstructure and defects of a thixomolded AZ91D alloy was conducted to elucidate their influences on mechanical properties.Samples were made at injection temperatures ranging from 580 to 640℃.X-ray computed tomography was used to visualize pores,and crystal plasticity finite element simulation was adopted for deformation analysis.The microstructure characterizations reveal a hierarchical cell feature composed of α-Mg and eutectic phases.With the increase of injection temperature,large cell content in the material decreases,while the strength of the alloy increases.The underlying mechanism about strength change is that coarse-grained solids experience smaller stress even in hard orientations.The sample fabricated at a moderate temperature of 620℃ exhibits the highest elongation,least quantity and lower local concentration of pores.The detachment and tearing cracks formed at lower injection temperature and defect bands formed at higher injection temperature add additional crack sources and deteriorate the ductility of the materials.
基金supported by the National Natural Science Foundation of China(Nos.52074246,22008224,52275390,52205429,52201146)National Defense Basic Scientific Research Program of China(Nos.JCKY2020408B002,WDZC2022-12)+2 种基金Key Research and Development Program of Shanxi Province(202102050201011,2022ZDYF035)Science and Technology Major Project of Shanxi Province(20191102008,20191102007)Guiding Local Science and Technology Development Projects by the Central Government(YDZJSX2022A025,YDZJSX2021A027).
文摘The regulation of sintering temperature in spark plasma sintering enables the achievement of grain refinement,phase control,and performance enhancement in the preparation of AZ91D magnesium alloy.This study investigates the influence of sintering temperature on microstructural evolution and mechanical properties of the AZ91D alloy.Microstructural analysis was conducted using scanning electron microscopy,electron backscatter diffraction,and X-ray diffraction.Microscopic structures and mechanical behaviors were examined through hardness and tensile tests.Elevated sintering temperatures resulted in reduced secondary phase content,leading to a decrease in mechanical performance.The alloy exhibited optimal mechanical properties at 320℃.The nanoparticle coarsening process and particle evolution during sintering were simulated using phase field methods.By optimizing the sintering temperature,precise control over microstructural and textural evolution can be achieved,facilitating the attainment of desired hardness levels and mechanical properties.
基金supported by the National Natural Science Foundation of China(No.51805265)the Fundamental Research Funds for the Central Universities,China(No.30922010921).
文摘Thin walls of an AZ91 magnesium alloy with fine equiaxed grains were fabricated via cold arc-based wire arc additive manufacturing(CA-WAAM),and the droplet transfer behaviours,microstructures,and mechanical properties were investigated.The results showed that the cold arc process reduced splashing at the moment of liquid bridge breakage and effectively shortened the droplet transfer period.The microstructures of the deposited samples exhibited layered characteristics with alternating distributions of coarse and fine grains.During layer-by-layer deposition,the β-phase precipitated and grew preferentially along grain boundaries,while the fineη-Al_(8)Mn_(5)phase was dispersed in the α-Mg matrix.The mechanical properties of the CA-WAAM deposited sample showed isotropic characteristics.The ultimate tensile strength and elongation in the building direction(BD)were 282.7 MPa and 14.2%,respectively.The microhardness values of the deposited parts were relatively uniform,with an average value of HV 69.6.
基金supported by the Materials and Components Technology Development Program of the Ministry of Trade,Industry,and Energy(MOTIE,South Korea)(No.20024843)。
文摘Micro-alloying is an effective approach for improving the corrosion resistance of cast AZ91.However,the effect of micro-alloyed elements on corrosion resistance can be varied depending on the solidification rate influencing the diffusion and precipitation behavior of micro-alloying elements.This study investigated the effects of the cooling rate on the microstructure and corrosion behavior of micro-Ca and-Y alloyed cast AZ91 alloy(i.e.,AZXW9100).To achieve various cooling rates,the alloys were prepared using three methods:steel mold casting(SMC),copper step mold casting(CSMC),and high-pressure die casting(HPDC).The corrosion behavior was analyzed through weight loss measurements,electrochemical impedance spectroscopy,and corrosion morphology observations.The results showed that the key microstructural factors influencing corrosion resistance differed between short-and long-term corrosion.As the cooling rate increased,the short-term corrosion rate was lowered from 0.91 mm/y(SMC)to 0.38 mm/y(HPDC),which was attributed to the decrease in the total area fractions of the eutecticαandβphases acting as galvanic corrosion sources.The long-term corrosion rate was reduced from 17.20 mm/y(SMC)to 0.71 mm/y(HPDC),which was revealed to be due to the enhanced connectivity of theβphase acting as corrosion barriers.Meanwhile,the increase in the cooling rate led to a modification of the Zn molar ratio in theβphase,reducing the Volta potential of theβphase from 101.8 m V to 66.9 m V.This reduction in the Volta potential of the main galvanic source also contributed to improved corrosion resistance.The HPDC AZXW9100 alloy produced in this study exhibited the lowest corrosion rate compared to other alloys.These findings suggest that controlling the cooling rate is a promising strategy for enhancing the corrosion resistance of AZXW9100 alloys.
基金the financial support under the Project PID2021-126166OB-I00 funded by MCIN/AEI/10.13039/501100011033 and by“ERDF A way of making Europe”(European Union)the Grant CNS2023-144665 funded by MCIN/AEI/10.13039/501100011033+1 种基金by the“European Union NextGenerationEU/PRTR.”the CSIC for the financial support under the project PIE-20216AT012.
文摘The corrosion behavior of the laser powder bed fusion(LPBF)AZ91 magnesium alloy was investigated by comparing its longitudinal and transverse sections with the cast AZ91 alloy.Microstructural analysis revealed a fine,homogeneous Mg_(17)Al_(12) distribution in LPBF samples,contrasting with the network-like structure in the cast alloy.Electrochemical and hydrogen evolution tests demonstrated no significant anisotropy in LPBF sections,but they exhibited higher corrosion rates than the cast alloy.Potentiodynamic polarization and electrochemical impedance spectroscopy confirmed that the corrosion process was cathodically controlled by the Mg_(17)Al_(12) phase fraction.Scanning vibrating electrode technique further validated these findings,highlighting lower electrochemical activity in cast AZ91 alloy.
基金financed by National Funds through the Portuguese funding agency,FCT–Funda??o para a Ciência e a Tecnologia,within the strategic projects UIDB/04436/2020,UIDB/00481/2020 and LA/P/0063/2020(DOI 10.54499/LA/P/0063/2020)。
文摘This paper discusses an experimental investigation into the fluidity of AZ91D-1 wt.%Ca O magnesium melt via induction for thin-section investment casting.Plaster molds with thin spiral cavities(0.5 to 1.5 mm square sections)were designed and manufactured to assess the impact of casting conditions on filling length,as magnesium alloys cause severe melting and melt-mold exothermic reactions,making investment casting challenging.Combinations of traditional Mg-mold reaction mitigation techniques,such as applying a protective mold coating(Yttria)and vacuum,were examined to determine their role in the filling process.The results suggest that when induction is employed to melt reactive alloys,these methods are not always beneficial,as initially thought.Particularly at higher melt temperatures,the combination of Yttria-coated molds with low-pressure vacuum induction significantly reduce fluidity:vacuum induced melt levitation which promotes oxidation with the residual atmosphere;and Yttria-coating cracking due to thermal stress during the mold fabrication slows filling and promotes significant melt-mold reaction.This study shows that best results to investment cast thin-sections are obtained by avoiding both vacuum and protective coatings,providing a viable route for the precision manufacturing of stent biomedical devices.
基金the financial support from the National Natural Science Foundation of China(Nos.51875062,52205336)。
文摘Titanium/magnesium alloy bimetal composites show promising prospects for lightweight applications.The Ti/Mg bimetal composite was fabricated in Ti−6Al−4V pyramidal lattice structure via AZ91D melt infiltration.Comparative analysis of the tensile and compressive properties was conducted between the composite and its constituent materials(Ti−6Al−4V lattice structure and AZ91D matrix).The tensile strength of the composite(95.9 MPa)was comparable to that of the Ti−6Al−4V lattice structure(94.4 MPa)but lower than that of the AZ91D alloy(120.8 MPa)due to gaps at the bimetal interfaces hindering load transfer during tension.The composite exhibited greater elongation(1.7%)compared to AZ91D(1.4%)alloy but less than the Ti−6Al−4V lattice structure(2.6%).The compressive performance of the composite outperformed that of the Ti−6Al−4V lattice structure,underscoring the significance of the AZ91D alloy in compressive deformation.Fracture analysis indicated that the predominant failure reasons in both the composite and lattice structures were attributed to the breakage of lattice struts at nodes caused by the stress concentration.
