The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed t...The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.展开更多
The effect of Mo on dual-phase precipitation behavior and tensile properties of Fe26Mn8Al1.2C–(2–3.5 wt.%)Mo lightweight austenitic steels after annealing at 700℃was investigated by electron backscatter diffraction...The effect of Mo on dual-phase precipitation behavior and tensile properties of Fe26Mn8Al1.2C–(2–3.5 wt.%)Mo lightweight austenitic steels after annealing at 700℃was investigated by electron backscatter diffraction,transmission electron microscopy,hardness and tensile tests.Alloying with Mo in the steels promotes the precipitation of Mo_(2)C carbides while inhibits the precipitation ofκ-carbides.The addition of Mo exceeding 2.5 wt.%facilitates the precipitation of intragranular Mo_(2)C carbides,whereas with up to 2.5 wt.%Mo,only intergranular Mo_(2)C carbides precipitate.With containing more Mo in the steels,the strength increases due to enhancement of precipitation strengthening and solid solution strengthening,while ductility gradually decreases.3Mo steel exhibits excellent overall mechanical properties,with the synergistic increase in strength,ductility,and work-hardening rate,which can be attributed to the precipitation of fine intragranular Mo_(2)C distributed uniformly in the matrix and the suppression of the formation of coarsenedκ-carbides.However,in 3.5Mo steel,abundant coarsened Mo2C precipitation strongly interacts with dislocations to promote crack propagation along non-coherent interfaces,leading to a high initial work-hardening rate but severe ductility loss.展开更多
Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging fr...Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging from 0.01 to 1 s^(−1).The results revealed that the critical strain for dynamic recrystallization(DRX)lowered with increasing deformation temperature and decreasing strain rate.The analysis of microstructure pointed to discontinuous dynamic recrystallization(DDRX)as the dominant DRX mechanism,characterized byΣ3 twin boundaries and necklace-like structure during deformation at relatively low temperature and high strain rate.The decrease in strain rate facilitated continuous dynamic recrystallization(CDRX)as an auxiliary nucleation mechanism,leading to a significant decrease in the softening rate in the flow stress curves.When deformed at high temperatures and low strain rates,the preferential growth of<001>oriented grains resulted in the formation of a strong<001>//CD texture,and CDRX associated with<001>grains emerged as the predominant DRX mechanism.Significant DRX occurring at high temperatures and high strain rates yielded fine,defect-free equiaxed grains.Consequently,this region could be employed as the optimal hot working window for 110Mn12Cr2NY steel,with a temperature range of 950–1200℃and a strain rate range of 0.4^(–)1 s^(−1).展开更多
Wire arc additive manufacturing(WAAM)presents a promising approach for fabricating medium-to-large austenitic stainless steel components,which are essential in industries like aerospace,pressure vessels,and heat excha...Wire arc additive manufacturing(WAAM)presents a promising approach for fabricating medium-to-large austenitic stainless steel components,which are essential in industries like aerospace,pressure vessels,and heat exchangers.This research examines the mi-crostructural characteristics and tensile behaviour of SS308L manufactured via the gas metal arc welding-based WAAM(WAAM 308L)process.Tensile tests were conducted at room temperature(RT,25℃),300℃,and 600℃in as-built conditions.The microstructure con-sists primarily of austenite grains with retainedδ-ferrite phases distributed within the austenitic matrix.The ferrite fraction,in terms of fer-rite number(FN),ranged between 2.30 and 4.80 along the build direction from top to bottom.The ferrite fraction in the middle region is 3.60 FN.Tensile strength was higher in the horizontal oriented samples(WAAM 308L-H),while ductility was higher in the vertical ones.Tensile results show a gradual reduction in strength with increasing test temperature,in which significant dynamic strain aging(DSA)is observed at 600℃.The variation in serration behavior between the vertical and horizontal specimens may be attributed to microstructural differences arising from the build orientation.The yield strength(YS),ultimate tensile strength(UTS),and elongation(EL)of WAAM 308L at 600℃were(240±10)MPa,(442±16)MPa,and(54±2.00)%,respectively,in the horizontal orientation(WAAM 308L-H),and(248±9)MPa,(412±19)MPa,and(75±2.80)%,respectively,in the vertical orientation(WAAM 308L-V).Fracture surfaces revealed a transition from ductile dimple fracture at RT and 300℃to a mixed ductile-brittle failure with intergranular facets at 600℃.The research explores the applicability and constraints of WAAM-produced 308L stainless steel in high-temperature conditions,offering crucial in-sights for its use in thermally resistant structural and industrial components.展开更多
This study examines the effects of friction stir welding(FSW)and post-weld heat treatment(PWHT)on the grain boundary character distribution and corrosion resistance of cross sectional(top and bottom)regions of nickel-...This study examines the effects of friction stir welding(FSW)and post-weld heat treatment(PWHT)on the grain boundary character distribution and corrosion resistance of cross sectional(top and bottom)regions of nickel-and molybdenum-free high-nitrogen austenitic stainless steel(HNASS).FSW at 400 rpm and 30 mm/min resulted in finer grains(4.18μm)and higher coincident site lattice(CSL)boundaries(32.3%)at the top of the stir zone(SZ)due to dynamic recrystallization(DRX).PWHT at 900℃for 1 h led to grain coarsening(12.91μm the bottom SZ)but enhanced CSL boundaries from 24.6%to 30.2%,improving grain boundary stability.PWHT reduced the kernel average misorientation(KAM)by 14.9%in the SZ-top layer and 20.4%in the SZ-bottom layer,accompanied by a 25%decrease in hardness in the SZ-top layer and 26.7%in the SZ-bottom layer,indicating strain recovery and reduced dislocation density.Potentiodynamic polarization tests(PDP)showed a 18%increase in pitting potential and a 76%reduction in corrosion rate after PWHT.The improvement in corrosion resistance is attributed to the increase inΣ3 twin boundaries,which enhance grain boundary stability and reduce susceptibility to localized corrosion.These findings highlight the role of PWHT in refining the microstructure and strengthening corrosion resistance,making HNASS a promising material for demanding applications.展开更多
With the growing interest in utilizing Mg and austenitic stainless steel(ASS)in the automotive sector,joining them together in three-sheet configuration is inevitable.However,achieving this task presents considerable ...With the growing interest in utilizing Mg and austenitic stainless steel(ASS)in the automotive sector,joining them together in three-sheet configuration is inevitable.However,achieving this task presents considerable challenges due to the large differences in their physical,metallurgical and mechanical properties.To overcome these challenges,the feasibility of using weld-bonding to join Mg alloy/ASS/ASS was investigated.The nugget formation,interface characteristics,microstructure and mechanical properties of the joints were investigated.The results show that the connection between the Mg alloy and upper ASS was achieved through the combined effect of the cured adhesive and weld-brazing in the weld zone.On the other hand,a metallurgical bond was formed at the ASS/ASS interface.The Mg nugget microstructure exhibited fine columar grains composed predominantly of primaryα-Mg grains along with a eutectic mixture ofα-Mg andβ-Mg17Al12.The nugget formed at the ASS/ASS interface consisted largely of columnar grains of austenite,with some equiaxed dendritic grains formed at the centerline of the joint.The weld-bonded joints exhibited an average peak load and energy absorption of about 8.5 kN and 17 J,respectively(the conventional RSW joints failed with minimal or no load application).The failure mode of the joints changed with increasing welding current from interfacial failure via the Mg nugget/upper ASS interface to partial interfacial failure(part of the Mg nugget was pulled out of the Mg sheet).Both failure modes were accompanied by cohesive failure in the adhesive zone.展开更多
The yield stress of Fe-24Ni-0.3C(wt%)metastable austenitic steel increased 3.5 times(158→551 MPa)when the average grain size decreased from 35μm(coarse-grained[CG])to 0.5μm(ultrafine-grained[UFG]),whereas the tensi...The yield stress of Fe-24Ni-0.3C(wt%)metastable austenitic steel increased 3.5 times(158→551 MPa)when the average grain size decreased from 35μm(coarse-grained[CG])to 0.5μm(ultrafine-grained[UFG]),whereas the tensile elongation was kept large(0.87→0.82).In situ neutron diffraction measurements of the CG and UFG Fe-24Ni-0.3C steels were performed during tensile deformation at room temperature to quantitatively elucidate the influence of grain size on the mechanical properties and deformation mechanisms.The initial stages of plastic deformation in the CG and UFG specimens were dominated by dislocation slip,with deformation-induced martensitic transformation(DIMT)also occurring in the later stage of deformation.Results show that grain refinement increases the initiation stress of DIMT largely and suppresses the rate of DIMT concerning the strain,which is attributed to the following effects.(i)Grain refinement increased the stabilization of austenite and considerably delayed the initiation of DIMT in the<111>//LD(LD:loading direction)austenite grains,which were the most stable grains for DIMT.As a result,most of the<111>//LD austenite grains in the UFG specimen failed to transform into martensite.(ii)Grain refinement also suppressed the autocatalytic effect of the martensitic transformation.Nevertheless,the DIMT with the low transformation rate in the UFG specimen was more efficient in increasing the flow stress and more appropriate to maintain uniform deformation than that in the CG specimen during deformation.The above phenomena mutually contributed to the excellent combination of strength and ductility of the UFG metastable austenitic steel.展开更多
Non-penetration laser welding of lap joints in austenitic stainless steel sheets is commonly preferred in fields where the surface quality is of utmost importance.However,the application of non-penetration welded aust...Non-penetration laser welding of lap joints in austenitic stainless steel sheets is commonly preferred in fields where the surface quality is of utmost importance.However,the application of non-penetration welded austenitic stainless steel parts is limited owing to the micro bulging distortion that occurs on the back surface of the partial penetration side.In this paper,non-penetration lap laser welding experiments,were conducted on galvanized and SUS304 austenitic stainless steel plates using a fiber laser,to investigate the mechanism of bulging distortion.A comparative experiment of DC01 galvanized steel-Q235 carbon steel lap laser welding was carried out,and the deflection and distortion profile of partially penetrated side of the sheets were measured using a noncontact laser interferometer.In addition,the cold-rolled SUS304 was subjected to heat holding at different temperatures and water quenching after bending to characterize its microstructure under tensile and compressive stress.The results show that,during the heating stage of the thermal cycle of laser lap welding,the partial penetration side of the SUS304 steel sheet generates compressive stress,which extrudes the material in the heat-affected zone to the outside of the back of the SUS304 steel sheet,thereby forming a bulge.The findings of these experiments can be of great value for controlling the distortion of the partial penetrated side of austenitic stainless steel sheet during laser non-penetration lap welding.展开更多
The grain boundary(GB)damage of long-term crept HR3C(25Cr–20Ni–Nb–N)austenitic steel with solid solution state was investigated by nanoindentation test accompanied with in-situ electron back-scattered diffraction.T...The grain boundary(GB)damage of long-term crept HR3C(25Cr–20Ni–Nb–N)austenitic steel with solid solution state was investigated by nanoindentation test accompanied with in-situ electron back-scattered diffraction.The corresponding microstructure was characterized by scanning electron microscopy and transmission electron microscopy.Results show that the increase in nanoindentation hardness at the GBs and triple grain junctions may be related to the dislocation accumulation and carbide growth during the creep.Coarsened M23C6 and dislocations piling-up at the GB accelerate the nucleation and coalescence of creep cavity along the GB.The nanoindentation hardness in grains varies with orientation of the stress axis.The orientation difference of neighbor grains may induce local high geometrically necessary dislocation densities and strain gradients near the GB,consequently causing stress concentration and subsequent crack growth at specific GBs.展开更多
The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compare...The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compared for the first time to tune the mechan-ical properties,strengthening mechanisms,and strength-ductility synergy.For this purpose,the scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),X-ray diffraction(XRD),tensile testing,work-hardening analysis,and thermodynamics calcu-lations were used.The induced plasticity effects led to a high temperature-dependency of work-hardening behavior in the 304L and 316L stainless steels.As the deformation temperature increased,the metastable 304L stainless steel showed the sequence of TRIP,TWIP,and weakening of the induced plasticity mechanism;while the disappearance of the TWIP effect in the 316L stainless steel was also observed.However,the solid-solution strengthening in the 904L superaustenitic stainless steel maintained the tensile properties over a wide temper-ature range,surpassing the performance of 304L and 316L stainless steels.In this regard,the dependency of the total elongation on the de-formation temperature was less pronounced for the 904L alloy due to the absence of additional plasticity mechanisms.These results re-vealed the importance of solid-solution strengthening and the associated high friction stress for superior mechanical behavior over a wide temperature range.展开更多
The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in...The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in the literature.The number density and average diameter of the dislocation loops obtained from the CD simulations are in good agreement with the experimental data obtained from transmission electron microscopy(TEM)observations of Fe~+-irradiated Solution Annealed 304,Cold Worked 316,and HR3 austenitic steels in the literature.The CD simulation results demonstrate that the diffusion of in-cascade interstitial clusters plays a major role in the dislocation loop density and dislocation loop growth;in particular,for the HR3 austenitic steel,the CD model has verified the effect of temperature on the density and size of the dislocation loops.展开更多
The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformati...The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformation behaviors of the steel,back propagation-artificial neural network(BP-ANN)with 16×8×8 hidden layer neurons was proposed.The predictability of the ANN model is evaluated according to the distribution of mean absolute error(MAE)and relative error.The relative error of 85%data for the BP-ANN model is among±5%while only 42.5%data predicted by the Arrhenius constitutive equation is in this range.Especially,at high strain rate and low temperature,the MAE of the ANN model is 2.49%,which has decreases for 18.78%,compared with conventional Arrhenius constitutive equation.展开更多
The oxidation behavior of 316L austenitic steel after thermal aging process at 600℃for 6 h was investigated in the supercritical water(600℃/25 MPa)with 1000 h.Results showed that the grain size and the proportion of...The oxidation behavior of 316L austenitic steel after thermal aging process at 600℃for 6 h was investigated in the supercritical water(600℃/25 MPa)with 1000 h.Results showed that the grain size and the proportion of high angle grain boundaries(HAGB)increased in the steel after thermal aging process,with the observation of micro-textures.The weight gain rate of the steel after aging process increased,presenting the decreased Cr_(2)O_(3)contain in the oxide layer,which resulted in the increasing diffusion rate of Fe and O ions in oxide layer.The molecular dynamics simulation results confirmed the high oxidation rate in HAGB and micro-textures for the 316L steel after aging process.展开更多
Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and...Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and mechanical property tests were conducted to investigate the effect of Mn addition on the microstructure and mechanical properties of the austenitic heat resistant steel.Results show that the matrix structure in all the three types of steels at room temperature is completely austenite.Carbides NbC and M_(23)C_(6)precipitate at grain boundaries of austenite matrix.With the increase of Mn content,the number of carbides increases and their distribution becomes more uniform.With the Mn content increases from 1.99%to 12.06%,the ultimate tensile strength,yield strength and elongation increase by 14.6%,8.0%and 46.3%,respectively.The improvement of the mechanical properties of austenitic steels can be explained by utilizing classic theories of alloy strengthening,including solid solution strengthening,precipitation strengthening,and grain refinement.The increase in alloy strength can be attributed to solid solution strengthening and precipitation strengthening caused by the addition of Mn.The improvement of the plasticity of austenitic steels can be explained from two aspects:grain refinement and homogenization of precipitated phases.展开更多
The high Si-bearing 15Cr-9Ni-Nb metastable austenitic stainless steel weld metal was prepared via gas tungsten arc welding and then processed by stabilized heat treatment(SHT)at 850℃ for 3 h.The effects of 550℃ agin...The high Si-bearing 15Cr-9Ni-Nb metastable austenitic stainless steel weld metal was prepared via gas tungsten arc welding and then processed by stabilized heat treatment(SHT)at 850℃ for 3 h.The effects of 550℃ aging on the α'-martensitic transformation of the as-welded and the SHT weld metals were investigated.The results showed that the weld metal had poor thermal stability of austenite.The precipitation of NbC during the 850℃ SHT made the thermal stability of the local matrix decrease and led to the formation of a large amount of C-depleted α'-martensite.The precipitation of coarse σ-phase at the δ-ferrite led to the Cr-depleted zone and the formation of Cr-depleted α'-martensite at the early stage of 550℃ aging.The homogenized diffusion of C and Cr in the matrix during 550℃ aging led to the restoration of austenitic thermal stability and the decrease of α'-martensite content.The C-depleted α'-martensite content in the SHT weld metal decreased rapidly at the early stage of aging due to the fast diffusion rate of the C atom in the matrix,while the Cr-depleted α'-martensite decreased at the later stage of aging due to the decreased diffusion rate of the Cr.展开更多
In austenitic Mn-steels with low stacking fault energy,the deformation twin is known to play an im-portant role in plastic deformation.Usually,the position grain boundary is preferred to observe and in-vestigate the f...In austenitic Mn-steels with low stacking fault energy,the deformation twin is known to play an im-portant role in plastic deformation.Usually,the position grain boundary is preferred to observe and in-vestigate the formation process of the deformation twin,while other suitable formation positions may be neglected.Here,high-resolution transmission electron microscopy is used to observe and characterize the formation of intracrystalline twins in 120Mn13 steel at the early stage of tensile plastic deformation at the atomic scale.The result shows that intracrystalline twins nucleate through overlapping stacking faults generated by three different perfect dislocations dissociating on consecutive{111}-type planes,which is different from twin nucleation mechanisms that have been proposed.Subsequently,they become large-sized intracrystalline twins or twin bands throughout the whole grain by twin nuclei growing themselves and connecting to adjacent twin nuclei or existing twins in the same growth direction.Intracrystalline twins are mainly formed in three positions,namely near the grain boundary,at the end or side of existing twins.The stacking fault sources of intracrystalline twins at different positions are different.展开更多
Although the seemingly negative effect of deformation-induced martensite(DIM)volume fraction on the impact toughness of austenitic steels has been well documented,it relies mostly on analyzing crack propagation withou...Although the seemingly negative effect of deformation-induced martensite(DIM)volume fraction on the impact toughness of austenitic steels has been well documented,it relies mostly on analyzing crack propagation without explicitly considering the crack initiation process which,however,plays a crucial role in these ductile alloys.The dependence of crack initiation energy(Ei)on martensitic transformation mechanisms is still ambiguous,inhibiting the precise design of damage-tolerant and ductile alloys.Here,we explore the temperature-dependent crack initiation energy of a SUS321 stainless steel at various temperatures(25,-50,and-196℃).Contrary to the crack propagation energy(Ep),the Ei has a weak correlation with the volume fraction ofα′-martensite but a strong correlation with the martensitic transformation rate.Also contrary to the traditional viewpoint of Ep consideringε-martensite as a detrimental phase,a high volume fraction ofε-martensite turns out to be beneficial to the increase of Ei,thereby enhancing impact toughness.As such,an optimal value(15 mJ/m^(2))for the stacking fault energy(SFE),which dictates theγ→ε→α′transformation sequence,is given as a new design guideline for enhancing the Ei and consequently the impact toughness of ductile steels.The generality of this guideline is further validated in multiple austenitic steels with different compositions and grain sizes.展开更多
It was found that hydrogen induced delayed failure could occur in 308L and 347L weld metals,and the threshold stress intensities of 308L and 347L welds were lower than that of 304L austenitic stainless steel.When dyn...It was found that hydrogen induced delayed failure could occur in 308L and 347L weld metals,and the threshold stress intensities of 308L and 347L welds were lower than that of 304L austenitic stainless steel.When dynamically charged under load on a single edge notched specimen,the threshold stress intensities of 308L,347L and 304L decrease with the increase in the diffusible hydrogen content C 0 and the experimental results are as follows:K ⅠH =85.2-10.7 ln C 0 (308L),K ⅠH =76.1-9.3 ln C 0 (347L),K ⅠH =91.7-10.1 ln C 0 (304L).The morphology of the hydrogen induced delayed fracture in the three materials are correlated with the K Ⅰ and C 0 values.展开更多
Research progress on nitrogen alloyed austenitic stainless steels was expounded through the development of steel grades. In addition, hot topics in the research of nitrogen-alloyed austenitic stainless steels were dis...Research progress on nitrogen alloyed austenitic stainless steels was expounded through the development of steel grades. In addition, hot topics in the research of nitrogen-alloyed austenitic stainless steels were discussed, in cluding the solubility of nitrogen, brittle ductile transition, and welding. On this basis, it was proposed that the fu- ture development tendency of nitrogen alloyed austenitic stainless steels lied in the three fields of high-performance steels, resource saving steels, and biologically friendly steels. The problems encountered during the research of ni- trogen-alloyed austenitic stainless steels were discussed.展开更多
Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemic...Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resistance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.展开更多
基金support of this work by the Major Program of Science and Technology in Shanxi Province(202202050201019)the National Natural Science Foundation of China(52271067)Shaanxi Outstanding Youth Fund Project(2021JC-45).
文摘The effects of niobium on the high-temperature oxidation resistance of austenitic stainless steel were systematically investigated.Two austenitic stainless steels with different Nb contents were prepared and exposed to air at 850℃for 200 h.Results show that Nb positively affects the high-temperature oxidation resistance of austenitic stainless steels.The matrix organization of austenitic stainless steels with added niobium does not change,while the austenitic grain size is significantly refined,and it also promoted the release of internal stresses in the oxide film,which in turn improved the integrity of the oxide film and adhesion to the substrate.In addition,with the addition of Nb element,a large number of Nb(C,N)particles are diffusely distributed in the matrix.Nb(C,N)phase distributed in the matrix and the niobium-rich layer formed by the diffusion of niobium into the interface between the metal matrix and the oxide film during the high-temperature oxidation process effectively prevents the diffusion of iron into the outer layer and enhances the oxidation resistance at high temperatures.
基金supported by the funding of National Science and Technology Major Project,China(J2019-VI-0019-0134).
文摘The effect of Mo on dual-phase precipitation behavior and tensile properties of Fe26Mn8Al1.2C–(2–3.5 wt.%)Mo lightweight austenitic steels after annealing at 700℃was investigated by electron backscatter diffraction,transmission electron microscopy,hardness and tensile tests.Alloying with Mo in the steels promotes the precipitation of Mo_(2)C carbides while inhibits the precipitation ofκ-carbides.The addition of Mo exceeding 2.5 wt.%facilitates the precipitation of intragranular Mo_(2)C carbides,whereas with up to 2.5 wt.%Mo,only intergranular Mo_(2)C carbides precipitate.With containing more Mo in the steels,the strength increases due to enhancement of precipitation strengthening and solid solution strengthening,while ductility gradually decreases.3Mo steel exhibits excellent overall mechanical properties,with the synergistic increase in strength,ductility,and work-hardening rate,which can be attributed to the precipitation of fine intragranular Mo_(2)C distributed uniformly in the matrix and the suppression of the formation of coarsenedκ-carbides.However,in 3.5Mo steel,abundant coarsened Mo2C precipitation strongly interacts with dislocations to promote crack propagation along non-coherent interfaces,leading to a high initial work-hardening rate but severe ductility loss.
基金the National Natural Science Foundation of China(Nos.52474427,52201143,and 52171049)the Science and Technology Project of Hebei Education Department(No.BJK2023033)the Hebei Province Innovation Ability Promotion Project(No.22567609H).
文摘Isothermal compression tests were carried out to investigate the hot deformation behavior of a multi-alloyed high-Mn austenitic steel,110Mn12Cr2NY,at temperatures ranging from 800 to 1200℃ and strain rates ranging from 0.01 to 1 s^(−1).The results revealed that the critical strain for dynamic recrystallization(DRX)lowered with increasing deformation temperature and decreasing strain rate.The analysis of microstructure pointed to discontinuous dynamic recrystallization(DDRX)as the dominant DRX mechanism,characterized byΣ3 twin boundaries and necklace-like structure during deformation at relatively low temperature and high strain rate.The decrease in strain rate facilitated continuous dynamic recrystallization(CDRX)as an auxiliary nucleation mechanism,leading to a significant decrease in the softening rate in the flow stress curves.When deformed at high temperatures and low strain rates,the preferential growth of<001>oriented grains resulted in the formation of a strong<001>//CD texture,and CDRX associated with<001>grains emerged as the predominant DRX mechanism.Significant DRX occurring at high temperatures and high strain rates yielded fine,defect-free equiaxed grains.Consequently,this region could be employed as the optimal hot working window for 110Mn12Cr2NY steel,with a temperature range of 950–1200℃and a strain rate range of 0.4^(–)1 s^(−1).
基金supported by the Korea Institute of Energy Technology Evaluation and Planning(KETEP)and the Ministry of Trade,Industry&Energy(MOTIE)of the Republic of Korea program(No.RS-2025-02603127,Innovation Research Center for Zero-carbon Fuel Gas Turbine Design,Manufacture,and Safety).
文摘Wire arc additive manufacturing(WAAM)presents a promising approach for fabricating medium-to-large austenitic stainless steel components,which are essential in industries like aerospace,pressure vessels,and heat exchangers.This research examines the mi-crostructural characteristics and tensile behaviour of SS308L manufactured via the gas metal arc welding-based WAAM(WAAM 308L)process.Tensile tests were conducted at room temperature(RT,25℃),300℃,and 600℃in as-built conditions.The microstructure con-sists primarily of austenite grains with retainedδ-ferrite phases distributed within the austenitic matrix.The ferrite fraction,in terms of fer-rite number(FN),ranged between 2.30 and 4.80 along the build direction from top to bottom.The ferrite fraction in the middle region is 3.60 FN.Tensile strength was higher in the horizontal oriented samples(WAAM 308L-H),while ductility was higher in the vertical ones.Tensile results show a gradual reduction in strength with increasing test temperature,in which significant dynamic strain aging(DSA)is observed at 600℃.The variation in serration behavior between the vertical and horizontal specimens may be attributed to microstructural differences arising from the build orientation.The yield strength(YS),ultimate tensile strength(UTS),and elongation(EL)of WAAM 308L at 600℃were(240±10)MPa,(442±16)MPa,and(54±2.00)%,respectively,in the horizontal orientation(WAAM 308L-H),and(248±9)MPa,(412±19)MPa,and(75±2.80)%,respectively,in the vertical orientation(WAAM 308L-V).Fracture surfaces revealed a transition from ductile dimple fracture at RT and 300℃to a mixed ductile-brittle failure with intergranular facets at 600℃.The research explores the applicability and constraints of WAAM-produced 308L stainless steel in high-temperature conditions,offering crucial in-sights for its use in thermally resistant structural and industrial components.
文摘This study examines the effects of friction stir welding(FSW)and post-weld heat treatment(PWHT)on the grain boundary character distribution and corrosion resistance of cross sectional(top and bottom)regions of nickel-and molybdenum-free high-nitrogen austenitic stainless steel(HNASS).FSW at 400 rpm and 30 mm/min resulted in finer grains(4.18μm)and higher coincident site lattice(CSL)boundaries(32.3%)at the top of the stir zone(SZ)due to dynamic recrystallization(DRX).PWHT at 900℃for 1 h led to grain coarsening(12.91μm the bottom SZ)but enhanced CSL boundaries from 24.6%to 30.2%,improving grain boundary stability.PWHT reduced the kernel average misorientation(KAM)by 14.9%in the SZ-top layer and 20.4%in the SZ-bottom layer,accompanied by a 25%decrease in hardness in the SZ-top layer and 26.7%in the SZ-bottom layer,indicating strain recovery and reduced dislocation density.Potentiodynamic polarization tests(PDP)showed a 18%increase in pitting potential and a 76%reduction in corrosion rate after PWHT.The improvement in corrosion resistance is attributed to the increase inΣ3 twin boundaries,which enhance grain boundary stability and reduce susceptibility to localized corrosion.These findings highlight the role of PWHT in refining the microstructure and strengthening corrosion resistance,making HNASS a promising material for demanding applications.
基金Supported by National Natural Science Foundation of China (Grant No.52075378)Prince Sattam Bin Abdulaziz University of Saudi Arabia (Grant No.PSAU/2024/R/1445)。
文摘With the growing interest in utilizing Mg and austenitic stainless steel(ASS)in the automotive sector,joining them together in three-sheet configuration is inevitable.However,achieving this task presents considerable challenges due to the large differences in their physical,metallurgical and mechanical properties.To overcome these challenges,the feasibility of using weld-bonding to join Mg alloy/ASS/ASS was investigated.The nugget formation,interface characteristics,microstructure and mechanical properties of the joints were investigated.The results show that the connection between the Mg alloy and upper ASS was achieved through the combined effect of the cured adhesive and weld-brazing in the weld zone.On the other hand,a metallurgical bond was formed at the ASS/ASS interface.The Mg nugget microstructure exhibited fine columar grains composed predominantly of primaryα-Mg grains along with a eutectic mixture ofα-Mg andβ-Mg17Al12.The nugget formed at the ASS/ASS interface consisted largely of columnar grains of austenite,with some equiaxed dendritic grains formed at the centerline of the joint.The weld-bonded joints exhibited an average peak load and energy absorption of about 8.5 kN and 17 J,respectively(the conventional RSW joints failed with minimal or no load application).The failure mode of the joints changed with increasing welding current from interfacial failure via the Mg nugget/upper ASS interface to partial interfacial failure(part of the Mg nugget was pulled out of the Mg sheet).Both failure modes were accompanied by cohesive failure in the adhesive zone.
基金financial support from the Japan Society for the Promotion of Science(No.JP18H05479)JST(Japan Science and Technology Agency)CREST(No.JPMJCR1994)+1 种基金the Grant-in-Aid for Scientific Research(Nos.JP20H00306 and JP22K18888)the Data Creation and Utilization Type Material Research and Development(No.JPMXP1122684766)。
文摘The yield stress of Fe-24Ni-0.3C(wt%)metastable austenitic steel increased 3.5 times(158→551 MPa)when the average grain size decreased from 35μm(coarse-grained[CG])to 0.5μm(ultrafine-grained[UFG]),whereas the tensile elongation was kept large(0.87→0.82).In situ neutron diffraction measurements of the CG and UFG Fe-24Ni-0.3C steels were performed during tensile deformation at room temperature to quantitatively elucidate the influence of grain size on the mechanical properties and deformation mechanisms.The initial stages of plastic deformation in the CG and UFG specimens were dominated by dislocation slip,with deformation-induced martensitic transformation(DIMT)also occurring in the later stage of deformation.Results show that grain refinement increases the initiation stress of DIMT largely and suppresses the rate of DIMT concerning the strain,which is attributed to the following effects.(i)Grain refinement increased the stabilization of austenite and considerably delayed the initiation of DIMT in the<111>//LD(LD:loading direction)austenite grains,which were the most stable grains for DIMT.As a result,most of the<111>//LD austenite grains in the UFG specimen failed to transform into martensite.(ii)Grain refinement also suppressed the autocatalytic effect of the martensitic transformation.Nevertheless,the DIMT with the low transformation rate in the UFG specimen was more efficient in increasing the flow stress and more appropriate to maintain uniform deformation than that in the CG specimen during deformation.The above phenomena mutually contributed to the excellent combination of strength and ductility of the UFG metastable austenitic steel.
文摘Non-penetration laser welding of lap joints in austenitic stainless steel sheets is commonly preferred in fields where the surface quality is of utmost importance.However,the application of non-penetration welded austenitic stainless steel parts is limited owing to the micro bulging distortion that occurs on the back surface of the partial penetration side.In this paper,non-penetration lap laser welding experiments,were conducted on galvanized and SUS304 austenitic stainless steel plates using a fiber laser,to investigate the mechanism of bulging distortion.A comparative experiment of DC01 galvanized steel-Q235 carbon steel lap laser welding was carried out,and the deflection and distortion profile of partially penetrated side of the sheets were measured using a noncontact laser interferometer.In addition,the cold-rolled SUS304 was subjected to heat holding at different temperatures and water quenching after bending to characterize its microstructure under tensile and compressive stress.The results show that,during the heating stage of the thermal cycle of laser lap welding,the partial penetration side of the SUS304 steel sheet generates compressive stress,which extrudes the material in the heat-affected zone to the outside of the back of the SUS304 steel sheet,thereby forming a bulge.The findings of these experiments can be of great value for controlling the distortion of the partial penetrated side of austenitic stainless steel sheet during laser non-penetration lap welding.
基金grateful for the financial support from the National Natural Science Foundation of China(51904156,51971163 and 51705082)the Open Fund of Jiangsu Wind Power Engineering Technology Center(ZK22-03-02)the Ten thousand talents project of Zhejiang Province(2019R52056).
文摘The grain boundary(GB)damage of long-term crept HR3C(25Cr–20Ni–Nb–N)austenitic steel with solid solution state was investigated by nanoindentation test accompanied with in-situ electron back-scattered diffraction.The corresponding microstructure was characterized by scanning electron microscopy and transmission electron microscopy.Results show that the increase in nanoindentation hardness at the GBs and triple grain junctions may be related to the dislocation accumulation and carbide growth during the creep.Coarsened M23C6 and dislocations piling-up at the GB accelerate the nucleation and coalescence of creep cavity along the GB.The nanoindentation hardness in grains varies with orientation of the stress axis.The orientation difference of neighbor grains may induce local high geometrically necessary dislocation densities and strain gradients near the GB,consequently causing stress concentration and subsequent crack growth at specific GBs.
基金Saeed Sadeghpour would like to thank Jane,Aatos Erkon säätiö(JAES),and Tiina ja Antti Herlinin säätiö(TAHS)for their financial support on Advanced Steels for Green Planet Project.The authors would also like to greatly thank the members of the“Formability Laboratory”and“Advanced Steels and Thermomechanically Processed Engineering Ma-terials Laboratory”for their help and support。
文摘The effects of deformation temperature on the transformation-induced plasticity(TRIP)-aided 304L,twinning-induced plasti-city(TWIP)-assisted 316L,and highly alloyed stable 904L austenitic stainless steels were compared for the first time to tune the mechan-ical properties,strengthening mechanisms,and strength-ductility synergy.For this purpose,the scanning electron microscopy(SEM),electron backscattered diffraction(EBSD),X-ray diffraction(XRD),tensile testing,work-hardening analysis,and thermodynamics calcu-lations were used.The induced plasticity effects led to a high temperature-dependency of work-hardening behavior in the 304L and 316L stainless steels.As the deformation temperature increased,the metastable 304L stainless steel showed the sequence of TRIP,TWIP,and weakening of the induced plasticity mechanism;while the disappearance of the TWIP effect in the 316L stainless steel was also observed.However,the solid-solution strengthening in the 904L superaustenitic stainless steel maintained the tensile properties over a wide temper-ature range,surpassing the performance of 304L and 316L stainless steels.In this regard,the dependency of the total elongation on the de-formation temperature was less pronounced for the 904L alloy due to the absence of additional plasticity mechanisms.These results re-vealed the importance of solid-solution strengthening and the associated high friction stress for superior mechanical behavior over a wide temperature range.
基金supported by the National Natural Science Foundation of China(No.U1967212)the Fundamental Research Funds for the Central Universities(No.2021MS032)the Nuclear Materials Innovation Foundation(No.WDZC-2023-AW-0305)。
文摘The evolution of dislocation loops in austenitic steels irradiated with Fe^(+)is investigated using cluster dynamics(CD)simulations by developing a CD model.The CD predictions are compared with experimental results in the literature.The number density and average diameter of the dislocation loops obtained from the CD simulations are in good agreement with the experimental data obtained from transmission electron microscopy(TEM)observations of Fe~+-irradiated Solution Annealed 304,Cold Worked 316,and HR3 austenitic steels in the literature.The CD simulation results demonstrate that the diffusion of in-cascade interstitial clusters plays a major role in the dislocation loop density and dislocation loop growth;in particular,for the HR3 austenitic steel,the CD model has verified the effect of temperature on the density and size of the dislocation loops.
文摘The hot compression tests of 7Mo super austenitic stainless(SASS)were conducted to obtain flow curves at the temperature of 1000-1200℃and strain rate of 0.001 s^(-1)to 1 s^(-1).To predict the non-linear hot deformation behaviors of the steel,back propagation-artificial neural network(BP-ANN)with 16×8×8 hidden layer neurons was proposed.The predictability of the ANN model is evaluated according to the distribution of mean absolute error(MAE)and relative error.The relative error of 85%data for the BP-ANN model is among±5%while only 42.5%data predicted by the Arrhenius constitutive equation is in this range.Especially,at high strain rate and low temperature,the MAE of the ANN model is 2.49%,which has decreases for 18.78%,compared with conventional Arrhenius constitutive equation.
基金supported by the Hebei Natural Science Foundation(E2023502105)the China Postdoctoral Science Foundation(2023M741155)the Fundamental Research Funds for the Central Universities(JB2023030).
文摘The oxidation behavior of 316L austenitic steel after thermal aging process at 600℃for 6 h was investigated in the supercritical water(600℃/25 MPa)with 1000 h.Results showed that the grain size and the proportion of high angle grain boundaries(HAGB)increased in the steel after thermal aging process,with the observation of micro-textures.The weight gain rate of the steel after aging process increased,presenting the decreased Cr_(2)O_(3)contain in the oxide layer,which resulted in the increasing diffusion rate of Fe and O ions in oxide layer.The molecular dynamics simulation results confirmed the high oxidation rate in HAGB and micro-textures for the 316L steel after aging process.
基金supported by the National Natural Science Foundation of China(Grant No.52275370)the Key R&D Program of Hubei Province,China(Grant Nos.2022BAD100,2021BAA048)the Open Fund of Hubei Longzhong Laboratory(Grant No.2022ZZ-04).
文摘Three types of steels were designed on the basis of GX40CrNiSi25-12 austenitic heat resistant steel by adding different Mn contents(2wt.%,6wt.%,and 12wt.%).Thermodynamic calculation,microstructure characterization and mechanical property tests were conducted to investigate the effect of Mn addition on the microstructure and mechanical properties of the austenitic heat resistant steel.Results show that the matrix structure in all the three types of steels at room temperature is completely austenite.Carbides NbC and M_(23)C_(6)precipitate at grain boundaries of austenite matrix.With the increase of Mn content,the number of carbides increases and their distribution becomes more uniform.With the Mn content increases from 1.99%to 12.06%,the ultimate tensile strength,yield strength and elongation increase by 14.6%,8.0%and 46.3%,respectively.The improvement of the mechanical properties of austenitic steels can be explained by utilizing classic theories of alloy strengthening,including solid solution strengthening,precipitation strengthening,and grain refinement.The increase in alloy strength can be attributed to solid solution strengthening and precipitation strengthening caused by the addition of Mn.The improvement of the plasticity of austenitic steels can be explained from two aspects:grain refinement and homogenization of precipitated phases.
基金supported by the National Key Research and Development Program of China(2018YFA0702902)the Innovation Project of Shenyang National Laboratory for Materials Science(SYNL-2022)the China Institute of Atomic Energy(E141L803J1).
文摘The high Si-bearing 15Cr-9Ni-Nb metastable austenitic stainless steel weld metal was prepared via gas tungsten arc welding and then processed by stabilized heat treatment(SHT)at 850℃ for 3 h.The effects of 550℃ aging on the α'-martensitic transformation of the as-welded and the SHT weld metals were investigated.The results showed that the weld metal had poor thermal stability of austenite.The precipitation of NbC during the 850℃ SHT made the thermal stability of the local matrix decrease and led to the formation of a large amount of C-depleted α'-martensite.The precipitation of coarse σ-phase at the δ-ferrite led to the Cr-depleted zone and the formation of Cr-depleted α'-martensite at the early stage of 550℃ aging.The homogenized diffusion of C and Cr in the matrix during 550℃ aging led to the restoration of austenitic thermal stability and the decrease of α'-martensite content.The C-depleted α'-martensite content in the SHT weld metal decreased rapidly at the early stage of aging due to the fast diffusion rate of the C atom in the matrix,while the Cr-depleted α'-martensite decreased at the later stage of aging due to the decreased diffusion rate of the Cr.
基金supported by the Key Projects of CRRC Technology Research and Development Plan(No.2022CXB195).
文摘In austenitic Mn-steels with low stacking fault energy,the deformation twin is known to play an im-portant role in plastic deformation.Usually,the position grain boundary is preferred to observe and in-vestigate the formation process of the deformation twin,while other suitable formation positions may be neglected.Here,high-resolution transmission electron microscopy is used to observe and characterize the formation of intracrystalline twins in 120Mn13 steel at the early stage of tensile plastic deformation at the atomic scale.The result shows that intracrystalline twins nucleate through overlapping stacking faults generated by three different perfect dislocations dissociating on consecutive{111}-type planes,which is different from twin nucleation mechanisms that have been proposed.Subsequently,they become large-sized intracrystalline twins or twin bands throughout the whole grain by twin nuclei growing themselves and connecting to adjacent twin nuclei or existing twins in the same growth direction.Intracrystalline twins are mainly formed in three positions,namely near the grain boundary,at the end or side of existing twins.The stacking fault sources of intracrystalline twins at different positions are different.
基金supported by the National Natural Science Foundation of China(No.52201112,U22A20106,and 52071066)the China Postdoctoral Science Foundation(2022M710627)+1 种基金the support from the Innovation and Technology Fund(MHP-064-20)the support from the National Natural Science Foundation of China(No.52101133).
文摘Although the seemingly negative effect of deformation-induced martensite(DIM)volume fraction on the impact toughness of austenitic steels has been well documented,it relies mostly on analyzing crack propagation without explicitly considering the crack initiation process which,however,plays a crucial role in these ductile alloys.The dependence of crack initiation energy(Ei)on martensitic transformation mechanisms is still ambiguous,inhibiting the precise design of damage-tolerant and ductile alloys.Here,we explore the temperature-dependent crack initiation energy of a SUS321 stainless steel at various temperatures(25,-50,and-196℃).Contrary to the crack propagation energy(Ep),the Ei has a weak correlation with the volume fraction ofα′-martensite but a strong correlation with the martensitic transformation rate.Also contrary to the traditional viewpoint of Ep consideringε-martensite as a detrimental phase,a high volume fraction ofε-martensite turns out to be beneficial to the increase of Ei,thereby enhancing impact toughness.As such,an optimal value(15 mJ/m^(2))for the stacking fault energy(SFE),which dictates theγ→ε→α′transformation sequence,is given as a new design guideline for enhancing the Ei and consequently the impact toughness of ductile steels.The generality of this guideline is further validated in multiple austenitic steels with different compositions and grain sizes.
基金Special Fund for the Major Basic Research Projects(No.G1 9990 650 )
文摘It was found that hydrogen induced delayed failure could occur in 308L and 347L weld metals,and the threshold stress intensities of 308L and 347L welds were lower than that of 304L austenitic stainless steel.When dynamically charged under load on a single edge notched specimen,the threshold stress intensities of 308L,347L and 304L decrease with the increase in the diffusible hydrogen content C 0 and the experimental results are as follows:K ⅠH =85.2-10.7 ln C 0 (308L),K ⅠH =76.1-9.3 ln C 0 (347L),K ⅠH =91.7-10.1 ln C 0 (304L).The morphology of the hydrogen induced delayed fracture in the three materials are correlated with the K Ⅰ and C 0 values.
基金Sponsored by National Science and Technology Support Program of China(2012BAE04B01)
文摘Research progress on nitrogen alloyed austenitic stainless steels was expounded through the development of steel grades. In addition, hot topics in the research of nitrogen-alloyed austenitic stainless steels were discussed, in cluding the solubility of nitrogen, brittle ductile transition, and welding. On this basis, it was proposed that the fu- ture development tendency of nitrogen alloyed austenitic stainless steels lied in the three fields of high-performance steels, resource saving steels, and biologically friendly steels. The problems encountered during the research of ni- trogen-alloyed austenitic stainless steels were discussed.
基金supported by the National Natural Science Foundation of China and Baosteel Group Corporation (No.50534010)
文摘Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resistance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.