Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing addit...Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.展开更多
0 INTRODUCTION Serpentinite has high contents of water(up to~12 wt.%)and other volatiles(Pettke and Bretscher,2022).Dehydration of subducted serpentinite transfers massive water into the sub-arc mantle wedge and induc...0 INTRODUCTION Serpentinite has high contents of water(up to~12 wt.%)and other volatiles(Pettke and Bretscher,2022).Dehydration of subducted serpentinite transfers massive water into the sub-arc mantle wedge and induces fluxmelting to generate arc magmas.However,characterizing the role of serpentinite-derived fluids in arc magmatism is not easy,as serpentinite is depleted in incompatible elements compared to other subducted components(e.g.,altered oceanic crust(AOC)and sediments).展开更多
In this study,the rotary movement of the tungsten needle in gas tungsten arc welding(GTAW)process was realized by direct current motor.The arc characteristics,the flow of molten pool and the microstructure and propert...In this study,the rotary movement of the tungsten needle in gas tungsten arc welding(GTAW)process was realized by direct current motor.The arc characteristics,the flow of molten pool and the microstructure and properties of the weld bead were studied.The results showed that the rotary motion of the tungsten needle transferred circumferential momentum to the arc as well as the molten pool,thereby conferring the latter with rotating fluid flow characteristics.Under the action of a relatively spiraling shielding gas,arc constriction occurred,and molten pool width dropped considerably.A finer and more uniform precipitated phase in the matrix,as well as a fewer large-medium pores,were achieved in the 5A06 aluminum alloy weld metal using this modified GTAW process,which noticeably increased the bending strength and tensile strength of weld metal and the microhardness of fusion zone.展开更多
Arc motion and splitting of vacuum arc at intermediate frequency（400-800 Hz） were investigated under transverse magnetic field（TMF）.The experiment was performed on cup-type TMF contacts with contact diameter of 40...Arc motion and splitting of vacuum arc at intermediate frequency（400-800 Hz） were investigated under transverse magnetic field（TMF）.The experiment was performed on cup-type TMF contacts with contact diameter of 40 mm and a contact gap of 4 mm in a single-frequency circuit.With high-speed photography we characterized the arc appearance at different arc currents from 3.3 kA-rms to 10 kA-rms at intermediate frequencies.As arc current increases from3.3 kA-rms to 10 kA-rms the arc appearance changes obviously.When current value is 3.3 kArms（current frequency 400-800 Hz）,there is almost no splitting arc;when the current exceeds5 kA-rms（current frequency 400-800 Hz）,the arc rotates at a speed above 20 m/s,accompanied by an observable splitting arc.The splitting arc could be observed at different frequencies and the arc-voltage had no noises when splitting occurred.The motion direction and the velocity of arc column were studied.Finally,the formation of a split arc was discussed.展开更多
Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was c...Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was conducted on 8-mm-thick Q235B work-pieces to investigate the variation of hybrid arc profile,the influence of hybrid arc profile on weld forming,microstructure and mech-anical properties of the joint during the LTA-GTAW process.The influence of Laser-GTAW and LTA-GTAW methods on weld surface appearance,heat input per unit length,and weld metal microstructure were also demonstrated systematically.The LTA-GTAW can make the distribution of arc energy more reasonable in welding depth and width.When defocus is 0,I_(f)is 330 A,I_(b)is 240 A,laser power is 2.4 kW,and spacing between heat sources of tungsten electrode is 10 mm,the weld shape is better.Compared with Laser-GTAW,LTA-GTAW can achieve lower heat input at the same penetration depth,and the microstructure of the weld is refined.The tensile strength of the welded joint is 121.8%of the base material,and the fracture mode of the welded joint is ductile fracture,the comprehensive mechanical properties are better.展开更多
A 3-phase a.c. arc plasma reactor with large volume plasma has been developed for the synthesis of new carbon nano-structures. One of the main characteristics of the plasma system is related to the absence of a fixed ...A 3-phase a.c. arc plasma reactor with large volume plasma has been developed for the synthesis of new carbon nano-structures. One of the main characteristics of the plasma system is related to the absence of a fixed neutral point. This gives rise to a rich and complex phenomenology related to instabilities and arc motion since the arcs are ＂burning＂ freely in the gas flow between the three electrodes. This paper is dedicated to the analysis of the behavior of such a system under typical conditions using argon and nitrogen as plasma gases. A classification of are configuration, arc commutating, arc interaction, arc motion and arc instabilities are discussed based on ultra high-speed cine camera analysis. A simple model describing the time evolution of the system is also presented and compared with the experimental measurements. The results show that an adequate control could allow the improvement of the overall system.展开更多
因高度向分辨能力缺失,地基干涉雷达应用于建筑成像时会发生严重的高度向叠掩现象。层析合成孔径雷达(Tomographic Synthetic Aperture Radar,TomoSAR)技术具备高度向分辨能力,能够实现建筑三维成像。地基层析圆弧扫描合成孔径雷达(Grou...因高度向分辨能力缺失,地基干涉雷达应用于建筑成像时会发生严重的高度向叠掩现象。层析合成孔径雷达(Tomographic Synthetic Aperture Radar,TomoSAR)技术具备高度向分辨能力,能够实现建筑三维成像。地基层析圆弧扫描合成孔径雷达(Ground-based Tomographic Arc-scanning Synthetic Aperture Radar,GB-TomoArcSAR)通过双轴转台控制天线在不同俯仰角度的水平面内进行圆周扫描来获取高度向合成孔径,实现三维层析成像。本文提出了GB-TomoArcSAR的三维点云生成方法,首先构建了适用于高度向弧形采样条件的层析成像几何模型。其次利用基于巴特沃斯滤波器的奇异值分解(Singular Value Decomposition,SVD)方法进行谱估计,找出层析谱中的峰值及其对应的峰值位置,构成层析向目标候选集。随后利用自对消顺序广义似然比(Sequential Generalized Likelihood Ratio Test with Cancellation,SGLRTC)检测器估计散射体的数目与位置,通过设置检测门限将真实目标的峰值及对应的峰值位置从候选集中筛选出来。最后采用基于空间几何分布的点云优化方法剔除误差点,生成点云图像。文章通过点目标和面目标的仿真实验,验证了所提方法适用于GB-TomoArcSAR,能够有效解决高度向多散射体目标的叠掩问题;进一步开展了实测数据验证,基于所提方法获取了北京市一处建筑基坑的层析点云,其与实际场景几何特征一致。展开更多
基金National Key Research and Development Program of China(2022YFB4600902)Shandong Provincial Science Foundation for Outstanding Young Scholars(ZR2024YQ020)。
文摘Wire arc additive manufacturing(WAAM)has emerged as a promising approach for fabricating large-scale components.However,conventional WAAM still faces challenges in optimizing microstructural evolution,minimizing additive-induced defects,and alleviating residual stress and deformation,all of which are critical for enhancing the mechanical performance of the manufactured parts.Integrating interlayer friction stir processing(FSP)into WAAM significantly enhances the quality of deposited materials.However,numerical simulation research focusing on elucidating the associated thermomechanical coupling mechanisms remains insufficient.A comprehensive numerical model was developed to simulate the thermomechanical coupling behavior in friction stir-assisted WAAM.The influence of post-deposition FSP on the coupled thermomechanical response of the WAAM process was analyzed quantitatively.Moreover,the residual stress distribution and deformation behavior under both single-layer and multilayer deposition conditions were investigated.Thermal analysis of different deposition layers in WAAM and friction stir-assisted WAAM was conducted.Results show that subsequent layer deposition induces partial remelting of the previously solidified layer,whereas FSP does not cause such remelting.Furthermore,thermal stress and deformation analysis confirm that interlayer FSP effectively mitigates residual stresses and distortion in WAAM components,thereby improving their structural integrity and mechanical properties.
基金supported by the National Natural Science Foundation of China(Nos.42122019 and 42288201)the Fundamental Research Funds for the Central Universities(No.2652023001)the State Key Laboratory of Geological Processes and Mineral Resources,China。
文摘0 INTRODUCTION Serpentinite has high contents of water(up to~12 wt.%)and other volatiles(Pettke and Bretscher,2022).Dehydration of subducted serpentinite transfers massive water into the sub-arc mantle wedge and induces fluxmelting to generate arc magmas.However,characterizing the role of serpentinite-derived fluids in arc magmatism is not easy,as serpentinite is depleted in incompatible elements compared to other subducted components(e.g.,altered oceanic crust(AOC)and sediments).
基金supported by National Natural Science Foundation of China(52175305)National Natural Science Foundation of China(U22B20127)Taishan Scholars Project(tstp20230618).
文摘In this study,the rotary movement of the tungsten needle in gas tungsten arc welding(GTAW)process was realized by direct current motor.The arc characteristics,the flow of molten pool and the microstructure and properties of the weld bead were studied.The results showed that the rotary motion of the tungsten needle transferred circumferential momentum to the arc as well as the molten pool,thereby conferring the latter with rotating fluid flow characteristics.Under the action of a relatively spiraling shielding gas,arc constriction occurred,and molten pool width dropped considerably.A finer and more uniform precipitated phase in the matrix,as well as a fewer large-medium pores,were achieved in the 5A06 aluminum alloy weld metal using this modified GTAW process,which noticeably increased the bending strength and tensile strength of weld metal and the microhardness of fusion zone.
基金supported by Special Scientific and Research Funds for Doctoral Specialty of Institution of Higher Learning of China(No.200800060004)National Natural Science Foundation of China(No.50877002)the Innovation Foundation of BUAA for Ph.D Graduates of China
文摘Arc motion and splitting of vacuum arc at intermediate frequency（400-800 Hz） were investigated under transverse magnetic field（TMF）.The experiment was performed on cup-type TMF contacts with contact diameter of 40 mm and a contact gap of 4 mm in a single-frequency circuit.With high-speed photography we characterized the arc appearance at different arc currents from 3.3 kA-rms to 10 kA-rms at intermediate frequencies.As arc current increases from3.3 kA-rms to 10 kA-rms the arc appearance changes obviously.When current value is 3.3 kArms（current frequency 400-800 Hz）,there is almost no splitting arc;when the current exceeds5 kA-rms（current frequency 400-800 Hz）,the arc rotates at a speed above 20 m/s,accompanied by an observable splitting arc.The splitting arc could be observed at different frequencies and the arc-voltage had no noises when splitting occurred.The motion direction and the velocity of arc column were studied.Finally,the formation of a split arc was discussed.
基金supported by the Industrial Innovation Major Technology Global Unveiling Project of Jining City(2022JBZP004)Taishan Scholars Project.
文摘Laser twin-arc GTAW(LTA-GTAW)process has been developed by using the synergic interaction effects of laser and a coupled arc in a weld pool to achieve higher energy efficiency.In this study,bead-on-plate welding was conducted on 8-mm-thick Q235B work-pieces to investigate the variation of hybrid arc profile,the influence of hybrid arc profile on weld forming,microstructure and mech-anical properties of the joint during the LTA-GTAW process.The influence of Laser-GTAW and LTA-GTAW methods on weld surface appearance,heat input per unit length,and weld metal microstructure were also demonstrated systematically.The LTA-GTAW can make the distribution of arc energy more reasonable in welding depth and width.When defocus is 0,I_(f)is 330 A,I_(b)is 240 A,laser power is 2.4 kW,and spacing between heat sources of tungsten electrode is 10 mm,the weld shape is better.Compared with Laser-GTAW,LTA-GTAW can achieve lower heat input at the same penetration depth,and the microstructure of the weld is refined.The tensile strength of the welded joint is 121.8%of the base material,and the fracture mode of the welded joint is ductile fracture,the comprehensive mechanical properties are better.
基金supported by National Natural Science Foundation of China (No. 10375065)Anhui Natural Science Foundation (03045102)+1 种基金Europeam Commission projects NanoComp HPRN-CR-2000-0037PlasmaCarb G5RD-CT-1999-00173
文摘A 3-phase a.c. arc plasma reactor with large volume plasma has been developed for the synthesis of new carbon nano-structures. One of the main characteristics of the plasma system is related to the absence of a fixed neutral point. This gives rise to a rich and complex phenomenology related to instabilities and arc motion since the arcs are ＂burning＂ freely in the gas flow between the three electrodes. This paper is dedicated to the analysis of the behavior of such a system under typical conditions using argon and nitrogen as plasma gases. A classification of are configuration, arc commutating, arc interaction, arc motion and arc instabilities are discussed based on ultra high-speed cine camera analysis. A simple model describing the time evolution of the system is also presented and compared with the experimental measurements. The results show that an adequate control could allow the improvement of the overall system.
文摘因高度向分辨能力缺失,地基干涉雷达应用于建筑成像时会发生严重的高度向叠掩现象。层析合成孔径雷达(Tomographic Synthetic Aperture Radar,TomoSAR)技术具备高度向分辨能力,能够实现建筑三维成像。地基层析圆弧扫描合成孔径雷达(Ground-based Tomographic Arc-scanning Synthetic Aperture Radar,GB-TomoArcSAR)通过双轴转台控制天线在不同俯仰角度的水平面内进行圆周扫描来获取高度向合成孔径,实现三维层析成像。本文提出了GB-TomoArcSAR的三维点云生成方法,首先构建了适用于高度向弧形采样条件的层析成像几何模型。其次利用基于巴特沃斯滤波器的奇异值分解(Singular Value Decomposition,SVD)方法进行谱估计,找出层析谱中的峰值及其对应的峰值位置,构成层析向目标候选集。随后利用自对消顺序广义似然比(Sequential Generalized Likelihood Ratio Test with Cancellation,SGLRTC)检测器估计散射体的数目与位置,通过设置检测门限将真实目标的峰值及对应的峰值位置从候选集中筛选出来。最后采用基于空间几何分布的点云优化方法剔除误差点,生成点云图像。文章通过点目标和面目标的仿真实验,验证了所提方法适用于GB-TomoArcSAR,能够有效解决高度向多散射体目标的叠掩问题;进一步开展了实测数据验证,基于所提方法获取了北京市一处建筑基坑的层析点云,其与实际场景几何特征一致。
