Vacancy defects,as fundamental disruptions in metallic lattices,play an important role in shaping the mechanical and electronic properties of aluminum crystals.However,the influence of vacancy position under coupled t...Vacancy defects,as fundamental disruptions in metallic lattices,play an important role in shaping the mechanical and electronic properties of aluminum crystals.However,the influence of vacancy position under coupled thermomechanical fields remains insufficiently understood.In this study,transmission and scanning electron microscopy were employed to observe dislocation structures and grain boundary heterogeneities in processed aluminum alloys,suggesting stress concentrations and microstructural inhomogeneities associated with vacancy accumulation.To complement these observations,first-principles calculations and molecular dynamics simulations were conducted for seven single-vacancy configurations in face-centered cubic aluminum.The stress response,total energy,density of states(DOS),and differential charge density were examined under varying compressive strain(ε=0–0.1)and temperature(0–600 K).The results indicate that face-centered vacancies tend to reduce mechanical strength and perturb electronic states near the Fermi level,whereas corner and edge vacancies appear to have weaker effects.Elevated temperatures may partially restore electronic uniformity through thermal excitation.Overall,these findings suggest that vacancy position exerts a critical but position-dependent influence on coupled structure-property relationships,offering theoretical insights and preliminary experimental support for defect-engineered aluminum alloy design.展开更多
High-purity AlF3 was prepared by the combined process of leaching the raw material of waste aluminum electrolytes with aluminum chloride,electrolyzing the leaching solution,and then mixing with ammonium hydrogen fluor...High-purity AlF3 was prepared by the combined process of leaching the raw material of waste aluminum electrolytes with aluminum chloride,electrolyzing the leaching solution,and then mixing with ammonium hydrogen fluoride for roasting.Under the optimal leaching conditions of a fluorine to aluminum molar ratio of 2.0,a liquid-to-solid ratio of 12,a temperature of 90℃,and time of 4 h,the fluorine leaching rate can reach 99.15%.Under the action of electrolysis,the H+is reduced to H2 in the cathode,while the remaining OH−combines with AlF^(2+)and AlF^(2+)to precipitate aluminium hydroxyfluoride hydrate.The results show that electrolysis is beneficial to reduce the impurity content of aluminium hydroxyfluoride hydrate.When the current density is 0.2 A/cm^(2),the temperature is 90℃,the stirring speed is 200 r/min,and the electrolysis endpoint pH is 3.0,the total content of Na,K and Ca impurities in the precipitation is only 0.64 wt.%.Moreover,the hydrolysis can be inhibited effectively by adding ammonium hydrogen fluoride in the mixed-roasting process.When the mass ratio of aluminium hydroxyfluoride hydrate to ammonium hydrogen fluoride is 2꞉1,the purity of the AlF3 product is even 99.51 wt.%.Conducively,the high-purity AlF_(3)can be returned to the aluminum electrolysis industry or used as a reagent.展开更多
Aluminum industrial solid waste represents a highly abundant yet underutilized resource.Its incorporation into asphalt pavement applications can effectively reduce the exploitation of natural resources and mitigate en...Aluminum industrial solid waste represents a highly abundant yet underutilized resource.Its incorporation into asphalt pavement applications can effectively reduce the exploitation of natural resources and mitigate environmental issues caused by waste accumulation.This paper focuses on typical solid waste resources generated by the aluminum industry,summarizing the latest research progress in their application within the asphalt pavement industry and proposing key directions for future attention.The physicochemical properties of red mud(RM),spent aluminum electrolytic cathode materials,and secondary aluminum dross(SAD)are reviewed.The effects and mechanisms of RM,spent aluminum electrolytic cathode materials,and SAD on the performance of asphalt and its mixtures are elaborated.RM significantly enhances the aging resistance of asphalt,the hightemperature rheological properties of asphalt mastic,and the rutting resistance of asphalt mixtures.Spent aluminum electrolytic cathode materials require the removal of fluorides and cyanides before further application in asphalt pavement.SAD effectively improves the dynamic stability of asphalt mixtures.This review presents the first systematic summary of key scientific challenges and technical bottlenecks in the application of aluminum industrial solid waste in asphalt pavements.It clarifies that future research should prioritize waste pretreatment technologies,performance regulation mechanisms,and life cycle environmental impact assessments.These contributions provide essential theoretical foundations and technical guidance for advancing the resource utilization of aluminum industrial solid waste,holding substantial significance for promoting the development of green transportation infrastructure.展开更多
Secondary aluminum dross(SAD),a by-product of aluminum extraction from primary aluminum dross,contains metallic aluminum particles coated with dense oxidized films,complicating the recovery of metallic aluminum using ...Secondary aluminum dross(SAD),a by-product of aluminum extraction from primary aluminum dross,contains metallic aluminum particles coated with dense oxidized films,complicating the recovery of metallic aluminum using traditional methods.Ball-milling was employed to break and alter the structure of these oxidized films.The results indicated that the films became thinner and stripped away,exposing the aluminum surface.Based on the in-situ observation of the structure evolution of milled SAD particles with temperature,the metallic aluminum liquid was efficiently recovered from SAD at 680℃via supergravity-enhanced separation,where the recovery ratio and mass fraction of Al in the separated aluminum phase were up to 95.72%and 99.10 wt.%,respectively.Moreover,the tailings can be harmlessly utilized in refractory,cement and ceramic fields with subsequent treatment,such as denitrification,dechlorination,and fluoride fixation.展开更多
Secondary aluminum dross(SAD)is a rich source of recyclable aluminum but poses considerable risk due to its high AlN con-tent.Therefore,thoroughly removing AlN is essential,but intricate aluminum components and expens...Secondary aluminum dross(SAD)is a rich source of recyclable aluminum but poses considerable risk due to its high AlN con-tent.Therefore,thoroughly removing AlN is essential,but intricate aluminum components and expensive additives pose challenges to the process.In this study,waste sodium acetate is proposed as an environmentally friendly additive for completely removing AlN and enhancing the extraction of aluminum from SAD.Through the exothermic decomposition of NaAc,reactions can occur at 850℃.AlN removal efficiency reached 93.19%after sintering,whereas Al leaching efficiency in the subsequent leaching process reached 90.49%,which were 37.86%and 375.26%higher than the removal efficiency of the control,respectively.These favorable results were attributed to the comprehensive transformation of aluminum species.The formation of soluble phase Na_(1.95)Al_(1.95)Si_(0.05)O_(4) occurred during the destruction of the Al_(2)O_(3) layer surrounding AlN and the transformation of other aluminum components.AlN decomposed upon contact with NaAc.There-fore,this study utilizes the decomposition properties of NaAc to provide an efficient and environmentally friendly route for removing AlN and extracting Al from SAD.展开更多
The aluminum alloy-steel hybrid structures offer numerous advantages, including lightweight and flexibility. However, the contact between aluminum alloy and steel is prone to cause serious local corrosion. To further ...The aluminum alloy-steel hybrid structures offer numerous advantages, including lightweight and flexibility. However, the contact between aluminum alloy and steel is prone to cause serious local corrosion. To further reveal the corrosion mechanism at the contact region of aluminum alloy/steel, this paper investigates the crevice corrosion of QC-10 aluminum alloy and the crevice-galvanic coupling corrosion of QC-10 aluminum alloy/S50C steel, explores the synergistic effect of different crevice height, pH and Cl- concentration on the corrosion behavior of QC-10 aluminum alloy by electrochemical experiments, immersion corrosion experiments and microscopic morphology characterization. The results demonstrate that the crevice corrosion of aluminum alloy decreases with the increase of crevice height, and there exists a critical crevice height for the occurrence of crevice corrosion. In the aluminum alloy-steel hybrid structure, the galvanic effect accelerates the crevice corrosion of aluminum alloy, and the corrosion products of steel embedded in the aluminum alloy oxide film decrease the corrosion resistance of the aluminum alloy. Additionally, the corrosion products of steel alter the crevice solution compositions, while intensifying the crevice corrosion of aluminum alloy. It is concluded that reasonable control of the crevice height and the inhibition of the corrosion of steel are effective methods to improve the corrosion resistance of aluminum alloy-steel hybrid structures.展开更多
The presence of aluminum(Al^(3+))and fluoride(F^(−))ions in the environment can be harmful to ecosystems and human health,highlighting the need for accurate and efficient monitoring.In this paper,an innovative approac...The presence of aluminum(Al^(3+))and fluoride(F^(−))ions in the environment can be harmful to ecosystems and human health,highlighting the need for accurate and efficient monitoring.In this paper,an innovative approach is presented that leverages the power of machine learning to enhance the accuracy and efficiency of fluorescence-based detection for sequential quantitative analysis of aluminum(Al^(3+))and fluoride(F^(−))ions in aqueous solutions.The proposed method involves the synthesis of sulfur-functionalized carbon dots(C-dots)as fluorescence probes,with fluorescence enhancement upon interaction with Al^(3+)ions,achieving a detection limit of 4.2 nmol/L.Subsequently,in the presence of F^(−)ions,fluorescence is quenched,with a detection limit of 47.6 nmol/L.The fingerprints of fluorescence images are extracted using a cross-platform computer vision library in Python,followed by data preprocessing.Subsequently,the fingerprint data is subjected to cluster analysis using the K-means model from machine learning,and the average Silhouette Coefficient indicates excellent model performance.Finally,a regression analysis based on the principal component analysis method is employed to achieve more precise quantitative analysis of aluminum and fluoride ions.The results demonstrate that the developed model excels in terms of accuracy and sensitivity.This groundbreaking model not only showcases exceptional performance but also addresses the urgent need for effective environmental monitoring and risk assessment,making it a valuable tool for safeguarding our ecosystems and public health.展开更多
7075 aluminum alloy is often used as an important load-bearing structure in aircraft industry due to its superior mechanical properties.During the process of deep hole boring,the boring bar is prone to vibrate because...7075 aluminum alloy is often used as an important load-bearing structure in aircraft industry due to its superior mechanical properties.During the process of deep hole boring,the boring bar is prone to vibrate because of its limited machining space,bad environment and large elongation induced low stiffness.To reduce vibration and improve machined surface quality,a particle damping boring bar,filled with particles in its inside damping block,is designed based on the theory of vibration control.The theoretical damping coefficient is determined,then the boring bar structure is designed and trial-manufactured.Experimental studies through impact testing show that cemented carbide particles with a diameter of 5 mm and a filling rate of 70% achieve a damping ratio of 19.386%,providing excellent vibration reduction capabilities,which may reduce the possibility of boring vibration.Then,experiments are setup to investigate its vibration reduction performance during deep hole boring of 7075 aluminum alloy.To observe more obviously,severe working conditions are adopted and carried out to acquire the time domain vibration signal of the head of the boring bar and the surface morphologies and roughness values of the workpieces.By comparing different experimental results,it is found that the designed boring bar could reduce the maximum vibration amplitude by up to 81.01% and the surface roughness value by up to 47.09% compared with the ordinary boring bar in two sets of experiments,proving that the designed boring bar can effectively reduce vibration.This study can offer certain valuable insights for the machining of this material.展开更多
For a long time,researchers have been fascinated by the structurally diverse and high-performance characteristics of polyoxometalates(POMs).Modifying POMs with various types and properties of metals has broadened thei...For a long time,researchers have been fascinated by the structurally diverse and high-performance characteristics of polyoxometalates(POMs).Modifying POMs with various types and properties of metals has broadened their applications in fields such as magnetism,luminescence,and catalysis.However,despite the discovery of numerous POM structures doped with transition metal ions,the development of aluminum(Al)as aⅢA group metal in the POM field has been slow.Aluminum,the most abundant metal in nature,offers innate electron-deficient properties that,when combined with highly charged POMs,could introduce novel structures and excellent functionalities like proton conduction to this field.Therefore,this review will address the gap in summarizing Al-containing POMs by categorizing and summarizing the synthesis,structural characteristics,and properties of Al-containing POMs,aiming to provide a theoretical foundation for exploring POM structures doped with Al atoms.The review also analyzes and forecasts the prospects in this field.展开更多
It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the h...It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the heterogeneous nucleation of twinned Al grains on twin-structured TiC nucleants and the preferred growth of twinned dendrites by laser surface remelting of bulk metals. The solidification structure at the surface shows a mixture of lamellar twinned dendrites with ultra-fine twin boundary spacing (∼2 µm), isolated twinned dendrites, and regular dendrites. EBSD analysis and finite element method (FEM) simulations have been used to understand the competitive growth between twinned and regular dendrites, and the solidification conditions for the preferred growth of twinned dendrites during laser remelting and subsequent rapid solidification are established. It is shown that the reduction in the ratio of temperature gradient G to solidification rate V promotes the formation of lamellar twinned dendrites. The primary trunk spacing of lamellar twinned dendrites is refined by the high thermal gradient and solidification rate. The present work paves a new way to generate high-density growth twins in additive-manufactured Al alloys.展开更多
A pyrimidine derivative,6-phenyl-2-thiouracil(PT),was synthesized for developing a corrosion inhibitor(CI)applied in the protection of the nickel−aluminum bronze(NAB)in seawater.The anti-corrosion effect of PT was eva...A pyrimidine derivative,6-phenyl-2-thiouracil(PT),was synthesized for developing a corrosion inhibitor(CI)applied in the protection of the nickel−aluminum bronze(NAB)in seawater.The anti-corrosion effect of PT was evaluated by the mass loss experiment,electrochemical tests and surface analysis.The results show that PT exhibits excellent inhibition performance and the maximum inhibition efficiency of PT reaches 99.6%.The interaction mechanism was investigated through X-ray photoelectron spectroscopy(XPS)and molecule dynamics simulation based on the density functional theory(DFT).The S-Cu,Al-N and Cu-N bonds are formed by the chemical interactions,leading to the adsorption of PT on the NAB surface.The diffusion of corrosive species is hindered considerably by the protective PT film with composition of(PT-Cu)_(ads)and(PT-Al)_(ads)on the PT/NAB interface.The degree of suppression is increased with the addition of more PT molecules.展开更多
The layer-by-layer deposition strategy of additive manufacturing makes it ideal to fabricate dissimilar alloy components with varying functionality,which has promising application potential in a large number of indust...The layer-by-layer deposition strategy of additive manufacturing makes it ideal to fabricate dissimilar alloy components with varying functionality,which has promising application potential in a large number of industrial areas.In this study,two components composed of ERCuAl-A2 aluminum bronze(CuAl9)and Inconel 718 nickel-based superalloy were fabricated with different deposition orders by wire-arc directed energy deposition.Subject to changes in heat input and thermophysical properties of the substrate,the transition region of the deposited Cu-Ni component with the bottom half of CuAl9 and the top half of Inconel 718 is narrow and serrated.This region features a laminated intermetallic compound layer due to the convection and rapid cooling in the molten pool.In contrast,the Ni-Cu component deposited in the opposite order exhibits a 2 mm gradient transition zone.Within this region,a large number of diverse precipitates were found as well as regional variations in grain size due to the multi-layer partial remelting.Both two components show strong bonds and their tensile specimens tested along the vertical direction always fracture at the softer CuAl9 side.Excellent tensile properties along the horizontal direction were obtained for Cu-Ni(Ultimate tensile strength:573 MPa,yield stress:302 MPa,elongation:22%),while those of Ni-Cu are much lower due to the existence of the solidification cracks in the transition zone.The results from this study provide a reference for the additive manufacturing of Cu/Ni dissimilar alloy components,as well as their microstructure and mechanical properties control.展开更多
A low rare-earth containing ZEK100-O magnesium alloy was welded to AA1230-clad high-strength AA2024-T3 aluminum alloy via solidstate ultrasonic spot welding(USW)to evaluate the microstructure,tensile lap shear strengt...A low rare-earth containing ZEK100-O magnesium alloy was welded to AA1230-clad high-strength AA2024-T3 aluminum alloy via solidstate ultrasonic spot welding(USW)to evaluate the microstructure,tensile lap shear strength,and fatigue properties.The tensile strength increased with increasing welding energy,peaked at a welding energy of 1000 J,and then decreased due to the formation of an increasingly thick diffusion layer mainly containing Al12Mg17intermetallic compound at higher energy levels.The peak tensile lap shear strength attained at 1000 J was attributed to the optimal inter-diffusion between the magnesium alloy and softer AA1230-clad Al layer along with the presence of‘fishhook'-like mechanical interlocks at the weld interface and the formation of an indistinguishable intermetallic layer.The dissimilar joints welded at 1000 J also exhibited a longer fatigue life than other Mg-Al dissimilar joints,suggesting the beneficial role of the softer clad layer with a better intermingling capacity during USW.While the transverse-through-thickness(TTT)failure mode prevailed at lower cyclic loading levels,interfacial failure was the predominant mode of fatigue failure at higher cyclic loads,where distinctive fatigue striations were also observed on the fracture surface of the softer clad Al layer.This was associated with the presence of opening stress and bending moment near the nugget edge despite the tension-tension lap shear cyclic loading applied.展开更多
According to surface morphology,microhardness,X-ray diffraction,and static contact angle experiments,the changes in the surface integrity and corrosion resistance of 6061-T6 aluminum alloy after ultrasonic shot peenin...According to surface morphology,microhardness,X-ray diffraction,and static contact angle experiments,the changes in the surface integrity and corrosion resistance of 6061-T6 aluminum alloy after ultrasonic shot peening(USP)were investigated.Results show that the grain size of the material surface is reduced by 43%,the residual compressive stress has an increasing trend,the roughness and hardness are increased by approximately 211.1%and 35%,respectively.And the static contact angle is increased at first,followed by a slight decrease.Weighing,scanning electron microscope,and energy dispersive spectrometer were used to study the samples after a cyclic corrosion test.Results show that USP reduces the corrosion rate by 41.2%.A model of surface corrosion mechanism of USP is developed,and the mechanism of USP to improve the corrosion resistance of materials is discussed.The introduction of compressive residual stresses,grain refinement,increased grain boundaries,increased hardness,and increased static contact angle are the main factors related to the improvement of corrosion resistance in most materials,while increased roughness tends to weaken surface corrosion resistance.展开更多
Sm^(3+)-doped materials exhibit red and orange emissions in the visible light region,showing broad applica⁃tion prospects in both laser and display material fields.However,the inherent small emission and absorption cr...Sm^(3+)-doped materials exhibit red and orange emissions in the visible light region,showing broad applica⁃tion prospects in both laser and display material fields.However,the inherent small emission and absorption cross-sections of Sm^(3+)result in low luminous efficiency,posing challenges for achieving high-quality solid-state lighting.Here,the excellent white emission of Sm^(3+)doped lithium aluminum silicate(LAS)glass was realized by introducing the Ag aggregates through Ag ion exchange.Under 395 nm excitation,the Ag-doped samples exhibit significant fluo⁃rescence enhancement with color coordinates close to the equal energy white point E(0.33,0.33)and a color ren⁃dering index(CRI)of 81.8.The study reveals that the surface plasmon resonance(SPR)effect of Ag nanoparticles enhances the luminescence of Sm^(3+),while the energy transfer mechanism between Ag^(+)and Sm^(3+)also promotes fluores⁃cence enhancement.By adjusting the concentration of AgNO_(3) and the exchange time,a series of high-quality full-spectrum white light emissions were obtained,indicating that the Ag ion-exchanged Sm^(3+)-doped LAS glass has good application potential in the development of solid-state lighting devices.Moreover,variations in the excitation wave⁃length can effectively tune the emission color,further demonstrating the tunability and practicality of this material in optoelectronic applications.展开更多
The deformation zone of CONFORM extrusion was divided into primary gripping zone,gripping zone,conical expansion chamber zone,cylindrical zone and sizing zone of die,and corresponding force equilibrium equations were ...The deformation zone of CONFORM extrusion was divided into primary gripping zone,gripping zone,conical expansion chamber zone,cylindrical zone and sizing zone of die,and corresponding force equilibrium equations were established using the Slab method.The deformation force formulae of CONFORM machine at any wrapping angle with an expansion chamber were obtained.Experiment on pure aluminum and Al-5%Ti-1%B alloy was conducted on the CONFORM machine self-designed.The resistance to deformation of Al-5%Ti-1%B alloy at the deformation temperature of 400℃ and the strain rate of 3.07 s-1 was measured to be 50 MPa using Gleeble-1500 thermal simulation machine.The calculation results of deformation forces for CONFORM process with an expansion chamber for pure aluminum and Al-5%Ti-1%B alloy were given.The experimental CONFORM radial force is in agreement with the radial force obtained by theoretical formula.展开更多
The failure caused by the corrosion-wear of molten aluminum and its alloys is one of the main problems in aluminum industry. In this work, the resistance behavior of various materials, including Fe-based alloys, ceram...The failure caused by the corrosion-wear of molten aluminum and its alloys is one of the main problems in aluminum industry. In this work, the resistance behavior of various materials, including Fe-based alloys, ceramics and corresponding high apparatus of corrosion-wear in molten aluminum and its alloys, were reviewed. The synergistic effect of corrosion and wear was discussed based on corrosion and wear mechanics. The effects of dynamic agitation due to rotating of friction pairs, physical property of liquid metal and size of grain etc., on the corrosion-wear resistance performance were investigated. In addition, the characteristics of corrosion-wear resistance performance of materials in molten aluminum and its alloy were summarized. According to our recent progress referred to kinds of materials, especially a TiA13/Ti3A1C2/A1203 composite, the ceramics/metal composites with a co-continuous structure will be of great advantage in the field of corrosion-wear environment of molten aluminum and its alloys.展开更多
Extracting aluminum from aluminum alloys in AlCl3-NaCl molten salts was investigated. Al coating was deposited on the copper cathode by the method of direct current deposition using aluminum alloys as anode. The purit...Extracting aluminum from aluminum alloys in AlCl3-NaCl molten salts was investigated. Al coating was deposited on the copper cathode by the method of direct current deposition using aluminum alloys as anode. The purity of the deposited aluminum is about 99.7% with the energy consumption of 3-9 kW＆#183;h per kg Al, and the current efficiency is 44%-64% when the deposition process is carried out under 100 mA/cm2 for 4 h at 170 ＆#176;C. The effects of experimental parameters, such as molar ratio of AlCl3 to NaCl, cathodic current density and electrolysis time, on the current efficiency were studied. The molar ratio of AlCl3 to NaCl has little effect on the current efficiency, and the increase of deposition temperature is beneficial to the increase of current efficiency. However, the increase of current density or electrolysis time results in the decrease of current efficiency. The decrease of current efficiency is mainly related to the formation of dendritic or powder deposit of aluminum which is easy to fall into the electrolyte.展开更多
The special experimental device and sulfuric acid electrolyte were adopted to study the influence of anodic oxidation heat on hard anodic film for 2024 aluminum alloy. Compared with the oxidation heat transferred to t...The special experimental device and sulfuric acid electrolyte were adopted to study the influence of anodic oxidation heat on hard anodic film for 2024 aluminum alloy. Compared with the oxidation heat transferred to the electrolyte through anodic film, the heat transferred to the coolant through aluminum substrate is more beneficial to the growth of anodic film. The film forming speed, film thickness, density and hardness are significantly increased as the degree of undercooling of the coolant increases. The degree of undercooling of the coolant, which is necessary for the growth of anodic film, is related to the degree of undercooling of the electrolyte, thickness of aluminum substrate, thickness of anodic film, natural parameters of bubble covering and current density. The microstructure and performance of the oxidation film could be controlled by the temperature of the coolant.展开更多
The development and deployment of aluminum conductor have been significantly hampered by the contradiction of yield strength,uniform elongation,and electrical conductivity.Herein,we successfully fabricated a pure alum...The development and deployment of aluminum conductor have been significantly hampered by the contradiction of yield strength,uniform elongation,and electrical conductivity.Herein,we successfully fabricated a pure aluminum(Al)clad aluminum alloy(AA)rod with hierarchical compositions and microstructures.The proposed pure Al clad AA rod showcases an optimized combination of yield strength,uniform elongation,and electrical conductivity,i.e.,easing the restriction on improving yield strength,uniform elongation,and electrical conductivity.Compared to existing experiments,uniform elongation improved fourfold,while yield strength increased by 13%and electrical conductivity improved by 2%in terms of the international annealed copper standard(IACS).Microstructural characterizations and theoretical analyses revealed that the optimal performance of the Al clad AA arose from low-density low-angle grain boundaries(LAGBs)in the outer Al and high-density LAGBs with nanoscale precipitations in the inner AA.Our findings offer a compelling strategy for fabricating high-performance aluminum conductors,thereby laying a solid technical foundation for their wide application in power delivery systems.展开更多
基金supported by the Research Project on Strengthening the Construction of an Important Ecological Security Barrier in Northern China by Higher Education Institutions in the Inner Mongolia Autonomous Region(STAQZX202313)the Inner Mongolia Autonomous Region Education Science‘14th Five-Year Plan’2024 Annual Research Project(NGJGH2024635).
文摘Vacancy defects,as fundamental disruptions in metallic lattices,play an important role in shaping the mechanical and electronic properties of aluminum crystals.However,the influence of vacancy position under coupled thermomechanical fields remains insufficiently understood.In this study,transmission and scanning electron microscopy were employed to observe dislocation structures and grain boundary heterogeneities in processed aluminum alloys,suggesting stress concentrations and microstructural inhomogeneities associated with vacancy accumulation.To complement these observations,first-principles calculations and molecular dynamics simulations were conducted for seven single-vacancy configurations in face-centered cubic aluminum.The stress response,total energy,density of states(DOS),and differential charge density were examined under varying compressive strain(ε=0–0.1)and temperature(0–600 K).The results indicate that face-centered vacancies tend to reduce mechanical strength and perturb electronic states near the Fermi level,whereas corner and edge vacancies appear to have weaker effects.Elevated temperatures may partially restore electronic uniformity through thermal excitation.Overall,these findings suggest that vacancy position exerts a critical but position-dependent influence on coupled structure-property relationships,offering theoretical insights and preliminary experimental support for defect-engineered aluminum alloy design.
文摘High-purity AlF3 was prepared by the combined process of leaching the raw material of waste aluminum electrolytes with aluminum chloride,electrolyzing the leaching solution,and then mixing with ammonium hydrogen fluoride for roasting.Under the optimal leaching conditions of a fluorine to aluminum molar ratio of 2.0,a liquid-to-solid ratio of 12,a temperature of 90℃,and time of 4 h,the fluorine leaching rate can reach 99.15%.Under the action of electrolysis,the H+is reduced to H2 in the cathode,while the remaining OH−combines with AlF^(2+)and AlF^(2+)to precipitate aluminium hydroxyfluoride hydrate.The results show that electrolysis is beneficial to reduce the impurity content of aluminium hydroxyfluoride hydrate.When the current density is 0.2 A/cm^(2),the temperature is 90℃,the stirring speed is 200 r/min,and the electrolysis endpoint pH is 3.0,the total content of Na,K and Ca impurities in the precipitation is only 0.64 wt.%.Moreover,the hydrolysis can be inhibited effectively by adding ammonium hydrogen fluoride in the mixed-roasting process.When the mass ratio of aluminium hydroxyfluoride hydrate to ammonium hydrogen fluoride is 2꞉1,the purity of the AlF3 product is even 99.51 wt.%.Conducively,the high-purity AlF_(3)can be returned to the aluminum electrolysis industry or used as a reagent.
基金supported by the National Natural Science Foundation of China(No.52368058)Guangxi Science and Technology Program(Gui Ke AB23026067).
文摘Aluminum industrial solid waste represents a highly abundant yet underutilized resource.Its incorporation into asphalt pavement applications can effectively reduce the exploitation of natural resources and mitigate environmental issues caused by waste accumulation.This paper focuses on typical solid waste resources generated by the aluminum industry,summarizing the latest research progress in their application within the asphalt pavement industry and proposing key directions for future attention.The physicochemical properties of red mud(RM),spent aluminum electrolytic cathode materials,and secondary aluminum dross(SAD)are reviewed.The effects and mechanisms of RM,spent aluminum electrolytic cathode materials,and SAD on the performance of asphalt and its mixtures are elaborated.RM significantly enhances the aging resistance of asphalt,the hightemperature rheological properties of asphalt mastic,and the rutting resistance of asphalt mixtures.Spent aluminum electrolytic cathode materials require the removal of fluorides and cyanides before further application in asphalt pavement.SAD effectively improves the dynamic stability of asphalt mixtures.This review presents the first systematic summary of key scientific challenges and technical bottlenecks in the application of aluminum industrial solid waste in asphalt pavements.It clarifies that future research should prioritize waste pretreatment technologies,performance regulation mechanisms,and life cycle environmental impact assessments.These contributions provide essential theoretical foundations and technical guidance for advancing the resource utilization of aluminum industrial solid waste,holding substantial significance for promoting the development of green transportation infrastructure.
基金supported by the National Natural Science Foundation of China(Nos.52304342,52174275,51774037)the China Postdoctoral Science Foundation(No.2021M700393)。
文摘Secondary aluminum dross(SAD),a by-product of aluminum extraction from primary aluminum dross,contains metallic aluminum particles coated with dense oxidized films,complicating the recovery of metallic aluminum using traditional methods.Ball-milling was employed to break and alter the structure of these oxidized films.The results indicated that the films became thinner and stripped away,exposing the aluminum surface.Based on the in-situ observation of the structure evolution of milled SAD particles with temperature,the metallic aluminum liquid was efficiently recovered from SAD at 680℃via supergravity-enhanced separation,where the recovery ratio and mass fraction of Al in the separated aluminum phase were up to 95.72%and 99.10 wt.%,respectively.Moreover,the tailings can be harmlessly utilized in refractory,cement and ceramic fields with subsequent treatment,such as denitrification,dechlorination,and fluoride fixation.
基金supported by the National Natural Science Foundation of China(No.22276062)the Guangdong Science and Technology Program,China(No.2020B121201003).
文摘Secondary aluminum dross(SAD)is a rich source of recyclable aluminum but poses considerable risk due to its high AlN con-tent.Therefore,thoroughly removing AlN is essential,but intricate aluminum components and expensive additives pose challenges to the process.In this study,waste sodium acetate is proposed as an environmentally friendly additive for completely removing AlN and enhancing the extraction of aluminum from SAD.Through the exothermic decomposition of NaAc,reactions can occur at 850℃.AlN removal efficiency reached 93.19%after sintering,whereas Al leaching efficiency in the subsequent leaching process reached 90.49%,which were 37.86%and 375.26%higher than the removal efficiency of the control,respectively.These favorable results were attributed to the comprehensive transformation of aluminum species.The formation of soluble phase Na_(1.95)Al_(1.95)Si_(0.05)O_(4) occurred during the destruction of the Al_(2)O_(3) layer surrounding AlN and the transformation of other aluminum components.AlN decomposed upon contact with NaAc.There-fore,this study utilizes the decomposition properties of NaAc to provide an efficient and environmentally friendly route for removing AlN and extracting Al from SAD.
基金supported by the Key Research and Development Program of Shandong Province(No.2021ZLGX01).
文摘The aluminum alloy-steel hybrid structures offer numerous advantages, including lightweight and flexibility. However, the contact between aluminum alloy and steel is prone to cause serious local corrosion. To further reveal the corrosion mechanism at the contact region of aluminum alloy/steel, this paper investigates the crevice corrosion of QC-10 aluminum alloy and the crevice-galvanic coupling corrosion of QC-10 aluminum alloy/S50C steel, explores the synergistic effect of different crevice height, pH and Cl- concentration on the corrosion behavior of QC-10 aluminum alloy by electrochemical experiments, immersion corrosion experiments and microscopic morphology characterization. The results demonstrate that the crevice corrosion of aluminum alloy decreases with the increase of crevice height, and there exists a critical crevice height for the occurrence of crevice corrosion. In the aluminum alloy-steel hybrid structure, the galvanic effect accelerates the crevice corrosion of aluminum alloy, and the corrosion products of steel embedded in the aluminum alloy oxide film decrease the corrosion resistance of the aluminum alloy. Additionally, the corrosion products of steel alter the crevice solution compositions, while intensifying the crevice corrosion of aluminum alloy. It is concluded that reasonable control of the crevice height and the inhibition of the corrosion of steel are effective methods to improve the corrosion resistance of aluminum alloy-steel hybrid structures.
基金supported by the National Natural Science Foundation of China(No.U21A20290)Guangdong Basic and Applied Basic Research Foundation(No.2022A1515011656)+2 种基金the Projects of Talents Recruitment of GDUPT(No.2023rcyj1003)the 2022“Sail Plan”Project of Maoming Green Chemical Industry Research Institute(No.MMGCIRI2022YFJH-Y-024)Maoming Science and Technology Project(No.2023382).
文摘The presence of aluminum(Al^(3+))and fluoride(F^(−))ions in the environment can be harmful to ecosystems and human health,highlighting the need for accurate and efficient monitoring.In this paper,an innovative approach is presented that leverages the power of machine learning to enhance the accuracy and efficiency of fluorescence-based detection for sequential quantitative analysis of aluminum(Al^(3+))and fluoride(F^(−))ions in aqueous solutions.The proposed method involves the synthesis of sulfur-functionalized carbon dots(C-dots)as fluorescence probes,with fluorescence enhancement upon interaction with Al^(3+)ions,achieving a detection limit of 4.2 nmol/L.Subsequently,in the presence of F^(−)ions,fluorescence is quenched,with a detection limit of 47.6 nmol/L.The fingerprints of fluorescence images are extracted using a cross-platform computer vision library in Python,followed by data preprocessing.Subsequently,the fingerprint data is subjected to cluster analysis using the K-means model from machine learning,and the average Silhouette Coefficient indicates excellent model performance.Finally,a regression analysis based on the principal component analysis method is employed to achieve more precise quantitative analysis of aluminum and fluoride ions.The results demonstrate that the developed model excels in terms of accuracy and sensitivity.This groundbreaking model not only showcases exceptional performance but also addresses the urgent need for effective environmental monitoring and risk assessment,making it a valuable tool for safeguarding our ecosystems and public health.
基金supported by the Scientific Research Program of Tianjin Education Committee(No.2022ZD030)。
文摘7075 aluminum alloy is often used as an important load-bearing structure in aircraft industry due to its superior mechanical properties.During the process of deep hole boring,the boring bar is prone to vibrate because of its limited machining space,bad environment and large elongation induced low stiffness.To reduce vibration and improve machined surface quality,a particle damping boring bar,filled with particles in its inside damping block,is designed based on the theory of vibration control.The theoretical damping coefficient is determined,then the boring bar structure is designed and trial-manufactured.Experimental studies through impact testing show that cemented carbide particles with a diameter of 5 mm and a filling rate of 70% achieve a damping ratio of 19.386%,providing excellent vibration reduction capabilities,which may reduce the possibility of boring vibration.Then,experiments are setup to investigate its vibration reduction performance during deep hole boring of 7075 aluminum alloy.To observe more obviously,severe working conditions are adopted and carried out to acquire the time domain vibration signal of the head of the boring bar and the surface morphologies and roughness values of the workpieces.By comparing different experimental results,it is found that the designed boring bar could reduce the maximum vibration amplitude by up to 81.01% and the surface roughness value by up to 47.09% compared with the ordinary boring bar in two sets of experiments,proving that the designed boring bar can effectively reduce vibration.This study can offer certain valuable insights for the machining of this material.
基金supported by National Natural Science Foundation of China(No.22371278)Funding of Fujian Provincial Chemistry Discipline Alliance+1 种基金Natural Science Foundation of Fujian Province(No.2021J06035)Youth Innovation Promotion Association CAS(No.Y2018081)。
文摘For a long time,researchers have been fascinated by the structurally diverse and high-performance characteristics of polyoxometalates(POMs).Modifying POMs with various types and properties of metals has broadened their applications in fields such as magnetism,luminescence,and catalysis.However,despite the discovery of numerous POM structures doped with transition metal ions,the development of aluminum(Al)as aⅢA group metal in the POM field has been slow.Aluminum,the most abundant metal in nature,offers innate electron-deficient properties that,when combined with highly charged POMs,could introduce novel structures and excellent functionalities like proton conduction to this field.Therefore,this review will address the gap in summarizing Al-containing POMs by categorizing and summarizing the synthesis,structural characteristics,and properties of Al-containing POMs,aiming to provide a theoretical foundation for exploring POM structures doped with Al atoms.The review also analyzes and forecasts the prospects in this field.
基金supported by the National Natural Science Foundation of China(grant no.52371029)the Science and Technology Development Program of Jilin Province,China(grant no.20210402083GH).
文摘It is difficult to generate coherent twin boundaries in bulk Al alloys due to their high intrinsic stacking fault energy. Here, we report a strategy to induce high-density growth twins in aluminum alloys through the heterogeneous nucleation of twinned Al grains on twin-structured TiC nucleants and the preferred growth of twinned dendrites by laser surface remelting of bulk metals. The solidification structure at the surface shows a mixture of lamellar twinned dendrites with ultra-fine twin boundary spacing (∼2 µm), isolated twinned dendrites, and regular dendrites. EBSD analysis and finite element method (FEM) simulations have been used to understand the competitive growth between twinned and regular dendrites, and the solidification conditions for the preferred growth of twinned dendrites during laser remelting and subsequent rapid solidification are established. It is shown that the reduction in the ratio of temperature gradient G to solidification rate V promotes the formation of lamellar twinned dendrites. The primary trunk spacing of lamellar twinned dendrites is refined by the high thermal gradient and solidification rate. The present work paves a new way to generate high-density growth twins in additive-manufactured Al alloys.
基金supported by the National Natural Science Foundation of China(No.52171069).
文摘A pyrimidine derivative,6-phenyl-2-thiouracil(PT),was synthesized for developing a corrosion inhibitor(CI)applied in the protection of the nickel−aluminum bronze(NAB)in seawater.The anti-corrosion effect of PT was evaluated by the mass loss experiment,electrochemical tests and surface analysis.The results show that PT exhibits excellent inhibition performance and the maximum inhibition efficiency of PT reaches 99.6%.The interaction mechanism was investigated through X-ray photoelectron spectroscopy(XPS)and molecule dynamics simulation based on the density functional theory(DFT).The S-Cu,Al-N and Cu-N bonds are formed by the chemical interactions,leading to the adsorption of PT on the NAB surface.The diffusion of corrosive species is hindered considerably by the protective PT film with composition of(PT-Cu)_(ads)and(PT-Al)_(ads)on the PT/NAB interface.The degree of suppression is increased with the addition of more PT molecules.
基金supported by the Key Research and Development Program of Shaanxi Province(2023-YBGY361)the National Natural Science Foundation of China(52275374 and 52205414)+1 种基金the Postdoctoral Fellowship Program of CPSF(GZC20232098)as well as the Xiaomi Foundation through Xiaomi Young Scholar Program。
文摘The layer-by-layer deposition strategy of additive manufacturing makes it ideal to fabricate dissimilar alloy components with varying functionality,which has promising application potential in a large number of industrial areas.In this study,two components composed of ERCuAl-A2 aluminum bronze(CuAl9)and Inconel 718 nickel-based superalloy were fabricated with different deposition orders by wire-arc directed energy deposition.Subject to changes in heat input and thermophysical properties of the substrate,the transition region of the deposited Cu-Ni component with the bottom half of CuAl9 and the top half of Inconel 718 is narrow and serrated.This region features a laminated intermetallic compound layer due to the convection and rapid cooling in the molten pool.In contrast,the Ni-Cu component deposited in the opposite order exhibits a 2 mm gradient transition zone.Within this region,a large number of diverse precipitates were found as well as regional variations in grain size due to the multi-layer partial remelting.Both two components show strong bonds and their tensile specimens tested along the vertical direction always fracture at the softer CuAl9 side.Excellent tensile properties along the horizontal direction were obtained for Cu-Ni(Ultimate tensile strength:573 MPa,yield stress:302 MPa,elongation:22%),while those of Ni-Cu are much lower due to the existence of the solidification cracks in the transition zone.The results from this study provide a reference for the additive manufacturing of Cu/Ni dissimilar alloy components,as well as their microstructure and mechanical properties control.
基金the National Natural Science Foundation of China(Grant No.51971183)supported by OU(Osaka University,Japan)program for multilateral international collaboration research in joining and welding。
文摘A low rare-earth containing ZEK100-O magnesium alloy was welded to AA1230-clad high-strength AA2024-T3 aluminum alloy via solidstate ultrasonic spot welding(USW)to evaluate the microstructure,tensile lap shear strength,and fatigue properties.The tensile strength increased with increasing welding energy,peaked at a welding energy of 1000 J,and then decreased due to the formation of an increasingly thick diffusion layer mainly containing Al12Mg17intermetallic compound at higher energy levels.The peak tensile lap shear strength attained at 1000 J was attributed to the optimal inter-diffusion between the magnesium alloy and softer AA1230-clad Al layer along with the presence of‘fishhook'-like mechanical interlocks at the weld interface and the formation of an indistinguishable intermetallic layer.The dissimilar joints welded at 1000 J also exhibited a longer fatigue life than other Mg-Al dissimilar joints,suggesting the beneficial role of the softer clad layer with a better intermingling capacity during USW.While the transverse-through-thickness(TTT)failure mode prevailed at lower cyclic loading levels,interfacial failure was the predominant mode of fatigue failure at higher cyclic loads,where distinctive fatigue striations were also observed on the fracture surface of the softer clad Al layer.This was associated with the presence of opening stress and bending moment near the nugget edge despite the tension-tension lap shear cyclic loading applied.
基金Introduction of Talent Research Start-up Fund of Anhui University of Science and Technology(2022yjrc35)Colleges and Universities Excellent Young Talents Domestic Visit Research Project of Anhui Province(gxgnfx2022006)。
文摘According to surface morphology,microhardness,X-ray diffraction,and static contact angle experiments,the changes in the surface integrity and corrosion resistance of 6061-T6 aluminum alloy after ultrasonic shot peening(USP)were investigated.Results show that the grain size of the material surface is reduced by 43%,the residual compressive stress has an increasing trend,the roughness and hardness are increased by approximately 211.1%and 35%,respectively.And the static contact angle is increased at first,followed by a slight decrease.Weighing,scanning electron microscope,and energy dispersive spectrometer were used to study the samples after a cyclic corrosion test.Results show that USP reduces the corrosion rate by 41.2%.A model of surface corrosion mechanism of USP is developed,and the mechanism of USP to improve the corrosion resistance of materials is discussed.The introduction of compressive residual stresses,grain refinement,increased grain boundaries,increased hardness,and increased static contact angle are the main factors related to the improvement of corrosion resistance in most materials,while increased roughness tends to weaken surface corrosion resistance.
文摘Sm^(3+)-doped materials exhibit red and orange emissions in the visible light region,showing broad applica⁃tion prospects in both laser and display material fields.However,the inherent small emission and absorption cross-sections of Sm^(3+)result in low luminous efficiency,posing challenges for achieving high-quality solid-state lighting.Here,the excellent white emission of Sm^(3+)doped lithium aluminum silicate(LAS)glass was realized by introducing the Ag aggregates through Ag ion exchange.Under 395 nm excitation,the Ag-doped samples exhibit significant fluo⁃rescence enhancement with color coordinates close to the equal energy white point E(0.33,0.33)and a color ren⁃dering index(CRI)of 81.8.The study reveals that the surface plasmon resonance(SPR)effect of Ag nanoparticles enhances the luminescence of Sm^(3+),while the energy transfer mechanism between Ag^(+)and Sm^(3+)also promotes fluores⁃cence enhancement.By adjusting the concentration of AgNO_(3) and the exchange time,a series of high-quality full-spectrum white light emissions were obtained,indicating that the Ag ion-exchanged Sm^(3+)-doped LAS glass has good application potential in the development of solid-state lighting devices.Moreover,variations in the excitation wave⁃length can effectively tune the emission color,further demonstrating the tunability and practicality of this material in optoelectronic applications.
基金Projects(51034002,50974038,50274020) supported by the National Natural Science Foundation of China
文摘The deformation zone of CONFORM extrusion was divided into primary gripping zone,gripping zone,conical expansion chamber zone,cylindrical zone and sizing zone of die,and corresponding force equilibrium equations were established using the Slab method.The deformation force formulae of CONFORM machine at any wrapping angle with an expansion chamber were obtained.Experiment on pure aluminum and Al-5%Ti-1%B alloy was conducted on the CONFORM machine self-designed.The resistance to deformation of Al-5%Ti-1%B alloy at the deformation temperature of 400℃ and the strain rate of 3.07 s-1 was measured to be 50 MPa using Gleeble-1500 thermal simulation machine.The calculation results of deformation forces for CONFORM process with an expansion chamber for pure aluminum and Al-5%Ti-1%B alloy were given.The experimental CONFORM radial force is in agreement with the radial force obtained by theoretical formula.
基金Project(51271080) supported by the National Natural Science Foundation of China
文摘The failure caused by the corrosion-wear of molten aluminum and its alloys is one of the main problems in aluminum industry. In this work, the resistance behavior of various materials, including Fe-based alloys, ceramics and corresponding high apparatus of corrosion-wear in molten aluminum and its alloys, were reviewed. The synergistic effect of corrosion and wear was discussed based on corrosion and wear mechanics. The effects of dynamic agitation due to rotating of friction pairs, physical property of liquid metal and size of grain etc., on the corrosion-wear resistance performance were investigated. In addition, the characteristics of corrosion-wear resistance performance of materials in molten aluminum and its alloy were summarized. According to our recent progress referred to kinds of materials, especially a TiA13/Ti3A1C2/A1203 composite, the ceramics/metal composites with a co-continuous structure will be of great advantage in the field of corrosion-wear environment of molten aluminum and its alloys.
基金Projects(51104042,51074046)supported by the National Natural Science Foundation of ChinaProject(N120405006)supported by the Fundamental Research Funds for the Central University,China
文摘Extracting aluminum from aluminum alloys in AlCl3-NaCl molten salts was investigated. Al coating was deposited on the copper cathode by the method of direct current deposition using aluminum alloys as anode. The purity of the deposited aluminum is about 99.7% with the energy consumption of 3-9 kW＆#183;h per kg Al, and the current efficiency is 44%-64% when the deposition process is carried out under 100 mA/cm2 for 4 h at 170 ＆#176;C. The effects of experimental parameters, such as molar ratio of AlCl3 to NaCl, cathodic current density and electrolysis time, on the current efficiency were studied. The molar ratio of AlCl3 to NaCl has little effect on the current efficiency, and the increase of deposition temperature is beneficial to the increase of current efficiency. However, the increase of current density or electrolysis time results in the decrease of current efficiency. The decrease of current efficiency is mainly related to the formation of dendritic or powder deposit of aluminum which is easy to fall into the electrolyte.
基金Project (SBZDPY-11-17) supported by the Fund on Key Laboratory Project for Hydrodynamic Force, Ministry of Education, China Project (SZD0502-09-0) supported by Key Disciplines of Materials Processing Engineering of Sichuan Province, China
文摘The special experimental device and sulfuric acid electrolyte were adopted to study the influence of anodic oxidation heat on hard anodic film for 2024 aluminum alloy. Compared with the oxidation heat transferred to the electrolyte through anodic film, the heat transferred to the coolant through aluminum substrate is more beneficial to the growth of anodic film. The film forming speed, film thickness, density and hardness are significantly increased as the degree of undercooling of the coolant increases. The degree of undercooling of the coolant, which is necessary for the growth of anodic film, is related to the degree of undercooling of the electrolyte, thickness of aluminum substrate, thickness of anodic film, natural parameters of bubble covering and current density. The microstructure and performance of the oxidation film could be controlled by the temperature of the coolant.
基金supported by the National Natural Science Foundation of China(Nos.12072327,12302497)the National Outstanding Youth Science Fund Project(No.12125206)+2 种基金Major International Joint Research Project(No.W2411003)Fund raised by China Electric Power Research Institute(No.GC80-21-002)CAS Project for Young Scientists in Basic Research(YSBR-096).
文摘The development and deployment of aluminum conductor have been significantly hampered by the contradiction of yield strength,uniform elongation,and electrical conductivity.Herein,we successfully fabricated a pure aluminum(Al)clad aluminum alloy(AA)rod with hierarchical compositions and microstructures.The proposed pure Al clad AA rod showcases an optimized combination of yield strength,uniform elongation,and electrical conductivity,i.e.,easing the restriction on improving yield strength,uniform elongation,and electrical conductivity.Compared to existing experiments,uniform elongation improved fourfold,while yield strength increased by 13%and electrical conductivity improved by 2%in terms of the international annealed copper standard(IACS).Microstructural characterizations and theoretical analyses revealed that the optimal performance of the Al clad AA arose from low-density low-angle grain boundaries(LAGBs)in the outer Al and high-density LAGBs with nanoscale precipitations in the inner AA.Our findings offer a compelling strategy for fabricating high-performance aluminum conductors,thereby laying a solid technical foundation for their wide application in power delivery systems.
