为提高热轧态0Cr21A16合金板材的组织均匀性和塑性,以改善其高温性能及冷加工特性,分析研究了不同温度的热处理试验及组织性能。采用光学显微镜、X射线衍射仪、Gleeble高温热拉伸实验、扫描电镜和纳米压痕仪等研究了热处理前后0Cr21Al6...为提高热轧态0Cr21A16合金板材的组织均匀性和塑性,以改善其高温性能及冷加工特性,分析研究了不同温度的热处理试验及组织性能。采用光学显微镜、X射线衍射仪、Gleeble高温热拉伸实验、扫描电镜和纳米压痕仪等研究了热处理前后0Cr21Al6合金板材的显微组织和力学性能。结果表明,通过热处理的方式改善0Cr21Al6合金板材的组织均匀性,在960℃保温6 min 40 s后快速冷却,晶粒平均尺寸为42μm,整体的晶粒尺寸相对于940、980、1000、1020℃热处理后较为均匀、细小,硬度和塑性达到最佳匹配,断裂韧度KIC在960℃处理下达到最佳,拥有最佳的综合性能,可有效避免生产过程中材料的脆性断裂问题。另外Gleeble实验显示1000℃以上的热处理温度不再适合于热加工。展开更多
The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was in...The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.展开更多
To examine the influence of grain boundary engineering(GBE)on the work hardening behavior,the tensile tests were carried out on the non-GBE and GBE AL6XN super-austenitic stainless steel(ASS)samples with a comparable ...To examine the influence of grain boundary engineering(GBE)on the work hardening behavior,the tensile tests were carried out on the non-GBE and GBE AL6XN super-austenitic stainless steel(ASS)samples with a comparable grain size at two strain rates of 10^(-2)s^(-1)and 10^(-4)s^(-1).The evolution of deformation microstructures was revealed by transmission electron microscopy(TEM)and quasi-in situ electron backscatter diffraction(EBSD)observations.The results show that the influence of GBE on the mechanical properties of AL6XN super-ASS is mainly manifested in the change of work hardening behavior.At the early stage of plastic deformation,GBE samples show a slightly lowered work hardening rate,since the special grain boundaries(SBs)of a high fraction induce a higher dislocation free path and a weaker back stress;however,with increasing plastic deformation amount,the work hardening rate of GBE samples gradually surpasses that of non-GBE samples due to the better capacity of maintainable work hardening that is profited from the inhibited dislocation annihilation by SBs.In a word,the enhanced capacity of sustained work hardening effectively postpones the appearance of necking point and thus efficaciously ameliorates the ductility of GBE samples under the premise of little changes in yield strength and ultimate tensile strength.展开更多
This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C s...This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.展开更多
Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back ...Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.展开更多
文摘为提高热轧态0Cr21A16合金板材的组织均匀性和塑性,以改善其高温性能及冷加工特性,分析研究了不同温度的热处理试验及组织性能。采用光学显微镜、X射线衍射仪、Gleeble高温热拉伸实验、扫描电镜和纳米压痕仪等研究了热处理前后0Cr21Al6合金板材的显微组织和力学性能。结果表明,通过热处理的方式改善0Cr21Al6合金板材的组织均匀性,在960℃保温6 min 40 s后快速冷却,晶粒平均尺寸为42μm,整体的晶粒尺寸相对于940、980、1000、1020℃热处理后较为均匀、细小,硬度和塑性达到最佳匹配,断裂韧度KIC在960℃处理下达到最佳,拥有最佳的综合性能,可有效避免生产过程中材料的脆性断裂问题。另外Gleeble实验显示1000℃以上的热处理温度不再适合于热加工。
基金This work was supported by the National Natural Science Foundation of China (Grant No.50071046)
文摘The atomic scale computer simulation for initial precipitation mechanism of Ni75Al6V19 alloy was carried out for the first time by employing the microscopic diffusion equation. The initial precipitation process was invest igated throughsimulating the atomic pictures and calculating the order parameters of the two kinds of ordered phases. Simulationresults show that the γ′ordered phase precipitated earlier than θ ordered phase by congruent ordering+spinodal decomposition mechanism and thus produced a nonstoicheometric γ′ single ordered phase. Then, the nonstoichiometricθ phase precipitated by a non-classical nucleation and growth mechanism at the APBS of γ′ phase.
基金financially supported by the National Natural Science Foundation of China(NSFC)under Grant Nos.51871048 and 52171108。
文摘To examine the influence of grain boundary engineering(GBE)on the work hardening behavior,the tensile tests were carried out on the non-GBE and GBE AL6XN super-austenitic stainless steel(ASS)samples with a comparable grain size at two strain rates of 10^(-2)s^(-1)and 10^(-4)s^(-1).The evolution of deformation microstructures was revealed by transmission electron microscopy(TEM)and quasi-in situ electron backscatter diffraction(EBSD)observations.The results show that the influence of GBE on the mechanical properties of AL6XN super-ASS is mainly manifested in the change of work hardening behavior.At the early stage of plastic deformation,GBE samples show a slightly lowered work hardening rate,since the special grain boundaries(SBs)of a high fraction induce a higher dislocation free path and a weaker back stress;however,with increasing plastic deformation amount,the work hardening rate of GBE samples gradually surpasses that of non-GBE samples due to the better capacity of maintainable work hardening that is profited from the inhibited dislocation annihilation by SBs.In a word,the enhanced capacity of sustained work hardening effectively postpones the appearance of necking point and thus efficaciously ameliorates the ductility of GBE samples under the premise of little changes in yield strength and ultimate tensile strength.
文摘This study investigated enhancing the wear resistance of Ti6Al4V alloys for medical applications by incorporating Ti C nanoreinforcements using advanced spark plasma sintering(SPS). The addition of up to 2.5wt% Ti C significantly improved the mechanical properties, including a notable 18.2% increase in hardness(HV 332). Fretting wear tests against 316L stainless steel(SS316L) balls demonstrated a 20wt%–22wt% reduction in wear volume in the Ti6Al4V/Ti C composites compared with the monolithic alloy. Microstructural analysis revealed that Ti C reinforcement controlled the grain orientation and reduced the β-phase content, which contributed to enhanced mechanical properties. The monolithic alloy exhibited a Widmanstätten lamellar microstructure, while increasing the Ti C content modified the wear mechanisms from ploughing and adhesion(0–0.5wt%) to pitting and abrasion(1wt%–2.5wt%). At higher reinforcement levels, the formation of a robust oxide layer through tribo-oxide treatment effectively reduced the wear volume by minimizing the abrasive effects and plastic deformation. This study highlights the potential of SPS-mediated Ti C reinforcement as a transformative approach for improving the performance of Ti6Al4V alloys, paving the way for advanced medical applications.
基金supported by the National Natural Science Foundation of China(No.51871243)the National Key Laboratory of Strength and Structural Integrity,China(No.ASSIKFJJ202304001)+3 种基金the State Key Laboratory of Precision Blasting and Hubei Key Laboratory of Blasting Engineering,China(No.PBSKL2022C01)the Guangdong-Hong Kong-Macao Joint Laboratory for Neutron Scattering Science and Technology,China(No.HT-CSNS-DG-CD-0092/2021)the Shock and Vibration of Engineering Materials and Structures Key Laboratory of Sichuan Province,China(No.22kfgk06)the Hubei Longzhong Laboratory,China(No.2022KF-08)。
文摘Laser remelting(LR)was used as an auxiliary post-treatment process for the Ti6Al4V titanium alloys fabricated by laser powder bed fusion(LPBF).Optical microscope(OM),scanning electron microscope(SEM)and electron back scattering diffraction(EBSD)observations showed that the grains in melted zone(MZ)transformed into equiaxial grains with an average size of 1.31μm,and the grains in heat affected zone(HAZ)were refined.Moreover,the texture intensity dropped significantly from 13.86 to 6.35 in MZ and 10.79 in HAZ.The temperature gradient(G)to solidification rate(R)ratio decreased when the laser scanning speed slowed down to a certain extent in the LR process,which effectively improved the highly preferred orientation and filled the hole defects in the surface of LPBF-Ti6Al4V.Furthermore,the hardness,wear resistance and corrosion resistance of the surface of the LPBF samples were improved by LR treatment.
