Transparent materials utilized as underwater optical windows are highly vulnerable to various forms of pollution or abrasion due to their intrinsic hydrophilic properties.This susceptibility is particularly pronounced...Transparent materials utilized as underwater optical windows are highly vulnerable to various forms of pollution or abrasion due to their intrinsic hydrophilic properties.This susceptibility is particularly pronounced in underwater environments where pollutants can impede the operation of these optical devices,significantly degrading or even compromising their optical properties.The glass catfish,known for its remarkable transparency in water,maintains surface cleanliness and clarity despite exposure to contaminants,impurities abrasion,and hydraulic pressure.Inspired by the glass catfish’s natural attributes,this study introduces a new solution named subaquatic abrasion-resistant and anti-fouling window(SAAW).Utilizing femtosecond laser ablation and electrodeposition,the SAAW is engineered by embedding fine metal bone structures into a transparent substrate and anti-fouling sliding layer,akin to the sturdy bones among catfish’s body.This approach significantly bolsters the window’s abrasion resistance and anti-fouling performance while maintaining high light transmittance.The sliding layer on the SAAW’s surface remarkably reduces the friction of various liquids,which is the reason that SAAW owns the great anti-fouling property.The SAAW demonstrates outstanding optical clarity even after enduring hundreds of sandpaper abrasions,attributing to the fine metal bone structures bearing all external forces and protecting the sliding layer of SAAW.Furthermore,it exhibits exceptional resistance to biological adhesion and underwater pressure.In a green algae environment,the window remains clean with minimal change in transmittance over one month.Moreover,it retains its wettability and anti-fouling properties when subjected to a depth of 30 m of underwater pressure for 30 d.Hence,the SAAW prepared by femtosecond laser ablation and electrodeposition presents a promising strategy for developing stable optical windows in liquid environments.展开更多
Seven sets of concrete containing different mass ratios of nano-SiO_(2)(0%-5.0%)and nano-CaCO_(3)(0%-1.5%)were designed.A total of 28 concrete cube specimens cured for 7 and 28 days were tested for compressive strengt...Seven sets of concrete containing different mass ratios of nano-SiO_(2)(0%-5.0%)and nano-CaCO_(3)(0%-1.5%)were designed.A total of 28 concrete cube specimens cured for 7 and 28 days were tested for compressive strength(14 specimens)and split tensile strength(14 specimens),while 7 cylindrical specimens cured for 28 days were tested for impact resistance.The impact resistance of the concrete specimens was quantitatively analyzed by using impact strength(f_(a))and wear rate(L_^(a)),and the effect of dual incorporation of nano-SiO_(2)and nano-CaCO_(3)on the microstructure of concrete was further investigated by XRD and SEM.The experimental results indicate that the incorporation of 5.0%nano-SiO_(2)and 1.5%nano-CaCO_(3)improves the mechanical properties and impact resistance of concrete most significantly,and the compressive strength,split tensile strength,and impact resistance increase by around 37.80%,35.31%,and 183.36%,respectively,compared with that of ordinary concrete.At the microscopic level,nano-SiO_(2)reacts with C-H in a secondary hydration reaction to increase the number of C-S-H gels,which improves the pore structure in the matrix and favorably enhances the adhesion between aggregate and cement paste in the weakened layer,thus improving the abrasion resistance of concrete.展开更多
The use of gold as a tracer element for understanding the mode of emplacement of these formations requires a good knowledge of its dynamics. To this end, we have carried out experimental studies to investigate the evo...The use of gold as a tracer element for understanding the mode of emplacement of these formations requires a good knowledge of its dynamics. To this end, we have carried out experimental studies to investigate the evolution of contour states (regular, irregular), surface states (blunt, rough), shape (elongation) and dimension (size). The study of these criteria is carried out on SEM photos of particles, taken before and after the experiment, using Aphelion image processing software. Five experiments were carried out to study the influence of sediment granulometry and water dilution on particle morphological changes. The results of these experiments show that coarse sediments (>1 mm) are largely responsible for morphological changes in gold. They cause fragmentation and/or folding of the particle edges, depending on the magnitude of the impact forces. Strong impacts due to high water dilution cause staking on the particle surface. Fine sediments (<1 mm) slow down particle evolution as they cushion impacts and particles tend to flatten rather than fragment.展开更多
The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the i...The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened laver caused by deeo work-hardening and heaw corrosion-abrasion.展开更多
As one weak topic in research of debris flow,abrasion of debris flow shortens obviously application life of control structure composed of concrete.High_speed drainage structure,one of the most effective techniques to ...As one weak topic in research of debris flow,abrasion of debris flow shortens obviously application life of control structure composed of concrete.High_speed drainage structure,one of the most effective techniques to control giant debris flow disaster,has shortened one_third application life due to abrasion by debris flow.Based on velocity calculation method founded by two_phase theory,research of abrasion mechanism of debris flow to high_speed drainage structure was made.The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high_speed drainage trough structure.Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow.And abrasion amount formula of the high_speed drainage trough structure is set up by dimensional analysis.Amount to calculating in the formula is consistent with testing data in_situ,which is valuable in design of high_speed drainage structure.展开更多
A new category of steel with excellent combi- nation of strength,toughness,strain-hardening ability and excellent resistance to high-stress,espec- ially to severe impact-loaded abrasion has been de- veloped with a new...A new category of steel with excellent combi- nation of strength,toughness,strain-hardening ability and excellent resistance to high-stress,espec- ially to severe impact-loaded abrasion has been de- veloped with a new idea of abrasion-resistant ma- terial design.The steels have the microstructures of austenite film and bainitic ferrite laths in arrange- ment of extremely fine lath spacing and are chemically high-carbon low alloy ones.The effects of austempering temperatures on microstructures, mechanical properties,wear-resistance and behaviour of the austenite-bainite steels in impact-abrasion system have been emphatically studied.展开更多
The effect of processing parameters such as hot rolling and heat treatment on microstructure and mechanical properties was investigated for a new 0.27mass% C and Ni, Mo-free low alloy martensitic abrasion resistant st...The effect of processing parameters such as hot rolling and heat treatment on microstructure and mechanical properties was investigated for a new 0.27mass% C and Ni, Mo-free low alloy martensitic abrasion resistant steel. The three-body impact abrasive wear behavior was also analyzed. The results showed that two-step controlled rolling besides quenching at 880 ℃ and tempering at 170 ℃ could result in optimal mechanical property., the Brinell hardness, tensile strength, elongation and --40 ℃ impact toughness were 531, 1530 MPa, 11.8% and 58 J, re- spectively. The microstructure was of fine lath martensite with little retained austenite. Three-body impact abrasive wear results showed that wear mechanism was mainly of plastic deformation fatigue when the impact energy was 2 J, and the relative wear resistance was 1.04 times higher than that of the same grade compared steel under the same working condition. The optimal hardness and toughness match was the main reason of higher wear resistance.展开更多
The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepar...The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepare the ultrafine-structured thermal spraying feedstock. The influences of the heat-treatment process on density of the feedstock powder, phase constitution and wear resistance of the resultant WC-Co coatings fabricated by high velocity oxy-fuel （HVOF） were investigated. The results showed that increasing the heating temperature and extending the holding time leaded to remarkable increase in the density and flowability of the feedstock powder. As a result, the decarburization of the in-flight particles could be decreased and the wear resistance of coating was significantly enhanced. The present study demonstrated that the developed techniques for the ultrafine powder and its thermal-sprayed coatings had very promising applications in scaling up to produce ultrafine-structured cermet coatings with excellent performance.展开更多
In this study, several kinds of flexible protective materials sprayed with polyurea elastomers （hereinafter referred to as polyurea elastomer protective material） were adopted to meet the abrasion resistance require...In this study, several kinds of flexible protective materials sprayed with polyurea elastomers （hereinafter referred to as polyurea elastomer protective material） were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.展开更多
High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughn...High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughness of HB400 grade abrasion resistant steel by controlling quenching and tempering of the plates.Optimized combination of the strength and the toughness has been achieved by choosing best fit set of quenching and tempering condition.Mechanism underlying the achievement has been investigated in terms of the microstructure consisting of tempered lath martensite,retained austenite and precipitated carbides.展开更多
A novel technique of electroforming with orbital moving cathode was carried out for the fabrication of non-rotating thin-walled parts.This technique features a large number of insulating and insoluble hard particles a...A novel technique of electroforming with orbital moving cathode was carried out for the fabrication of non-rotating thin-walled parts.This technique features a large number of insulating and insoluble hard particles as a real-time polishing to the cathode.When cathode moves,hard particles polish its surface and provide the nickel non-rotating parts with near-mirror finishing.Morphology,microstructure,surface roughness and micro hardness of deposits fabricated by novel method were studied in contrast with the sample produced by traditional electroforming methods.Theoretical analysis and experimental results showed that the novel technique could effectively remove the hydrogen bubbles and nodules,disturb the crystal nucleation,and refine the grains of layer.The mechanical properties were significantly improved over traditional method.The micro-hardness of the layer was in a uniform distribution ranging from 345 HV to 360 HV.It was confirmed that this technique had practical significance to non-rotating thin-walled parts.展开更多
The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives. The abrasion tests were conducted in accordance with the Chinese stand...The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives. The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150 - 2001, two recommended test methods： under water method and ring method, were used. The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive. The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss. Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete, and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete. Silica fume concrete performed a better abrasion resistance than control concrete, and the rubberized concrete performed a much better abrasion resistance than silica fume concrete. The abrasion resistance of rubberized concrete increased with the increase of rubber content.展开更多
The relationship between the secondary carbide precipitation and transformation of the 3Cr15Mo1V1.5 white iron and abrasion resistance was investigated by using optical microscope （OM）, transmission electron microsc...The relationship between the secondary carbide precipitation and transformation of the 3Cr15Mo1V1.5 white iron and abrasion resistance was investigated by using optical microscope （OM）, transmission electron microscopy （TEM） and X-ray diffrac- tion （XRD）. The results show that the properties of secondary carbides precipitated at holding stage play an important role in the abrasion resistance. After certain holding time at 833 K subcritical treatment, the grainy （Fe, Cr）23C6 carbide precipitated and the fresh martensite transformed at the holding stage for 3Cr15Mo1V1.5 white iron improve the bulk hardness and abrasion resistance of the alloy. Prolonging holding time, MoC and （Cr, V）2C precipitations cause the secondary hardening peak and the corresponding better abrasion resistance. Finally, granular （Fe, Cr）23C6 carbide in situ transforms into laminar M3C carbide and the matrix structure transforms into pearlitic matrix. These changes weaken hardness and abrasion resistance of the alloy sharply.展开更多
Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high t...Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+ 0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.展开更多
Influences of polypropylene （PP） fiber and styrene-butadiene rubber （SBR） polymer latex on the strength performance, abrasion resistance of cement mortar were studied. The experimental results show that the flexur...Influences of polypropylene （PP） fiber and styrene-butadiene rubber （SBR） polymer latex on the strength performance, abrasion resistance of cement mortar were studied. The experimental results show that the flexural strength, brittleness index （σF/σC） and abrasion resistance can be improved significantly by the addition of PP fiber and SBR polymer latex. The relationship between the flexural strength and abrasion resistance was analyzed, showing a good linear relationship between them. The reinforced mechanism of PP fiber and SBR polymer latex on cement mortar was analyzed by some microscopic tests. The test results show that the addition of SBR polymer latex has no significant influence on the cement hydration after 7 d curing. Adding SBR polymer latex into cement mortar can form a polymer transition layer in the interfaces of PP fiber and cement hydrates, which improves the bonding properties between the PP fiber and cement mortar matrix effectively.展开更多
The abrasion resistance of cement pastes with 30 wt%,40 wt%and 50 wt%granulated blast furnace slag(GBFS),and its relations to microhardness and microstructure like hydration products and pore structure were studied.Re...The abrasion resistance of cement pastes with 30 wt%,40 wt%and 50 wt%granulated blast furnace slag(GBFS),and its relations to microhardness and microstructure like hydration products and pore structure were studied.Results indicated that GBFS decreased the abrasion resistance of paste,and among the pastes with GBFS,the paste with 40 wt%GBFS showed the highest abrasion resistance.The microhardness of GBFS was lower than that of the cement,and the microhardness of the hydration products in paste with GBFS was also lower than that of the hydration products in paste without GBFS,so that the abrasion resistance of paste decreased when GBFS was incorporated.The reason for the decrease of microhardness of pastes with GBFS was that the contents of Ca(OH)_(2)in pastes with GBFS was significantly lower than that in the paste without GBFS,while large amounts of calcium aluminate hydrates and hydrotalcite-like phases(HT)in pastes with GBFS were generated.Furthermore,among the pastes with GBFS,the paste with 40 wt%GBFS showed the lowest porosity which was the main reason for its highest abrasion resistance.展开更多
As a passive anti-icing strategy,properly designed superhydrophobic coatings can demonstrate outstanding performances.However,common preparation strategies for superhydrophobic coatings often lead to environmental pol...As a passive anti-icing strategy,properly designed superhydrophobic coatings can demonstrate outstanding performances.However,common preparation strategies for superhydrophobic coatings often lead to environmental pollution,high energy-consumption,high-cost and other undesirable issues.Besides,the durability of superhydrophobic coating also plagues its commercial application.In this paper,we introduced a facile and environment-friendly technique for fabricating abrasion-resistant superhydrophobic surfaces using thermoplastic polyurethane(TPU)and modified SiO_(2)particles(SH-SiO_(2)).Both materials are non-toxicity,low-cost,and commercial available.Our methodology has the following advantages:use of minimal amounts of formulation,take the most streamlined technical route,and no waste material.These advantages make it attractive for industrial applications,and its usage sustainability can be promised.In this study,the mechanical stability of the superhydrophobic surface was evaluated by linear wear test.It is found that the excellent wear resistance of the superhydrophobic coating benefits from the characteristics of raw materials,the preparation strategy,and the special structure.In anti-icing properties test,the TPU/SH-SiO_(2)coating exhibits the repellency to the cold droplets and the ability to extend the freezing time.The electrochemical corrosion measurement shows that the asprepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Q235 substrates.These results indicate that the TPU/SH-SiO_(2)coating possesses good abrasion resistance and has great potential in anti-corrosion and anti-icing applications.展开更多
High boron hardfacing alloys reinforced with primary M2B phases on Q235 steel plates were prepared by the method of flux-cored wire submerged arc welding. The microstructure and boride morphology were investigated usi...High boron hardfacing alloys reinforced with primary M2B phases on Q235 steel plates were prepared by the method of flux-cored wire submerged arc welding. The microstructure and boride morphology were investigated using optical microscopy （OM）, scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The effect of WC/W2C on the microstructure was discussed. It indicated that the volume fraction of primary M2B phases has increased due to good nucleated cores of incompletely molten W2C particles provided by casting tungsten carbide or decarburizing reaction of WC powders. Abrasion resistance was evaluated by wet sand rubber wear tests and the wear mechanism was studied using SEM. It shows that primary M2B grains play a key role in improving abrasion resistance.展开更多
Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between ...Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between a vulcanized silicone rubber and a Ti-6Al-4V fan blade and evaluate the abradable performance of seal rubber, abrasion tests were conducted at a blade tip velocity of 50–300 m/s with an incursion rate of 100 lm/s. The influences of the blade tip velocity on the wear mechanism and interaction forces were specially analyzed. It is shown that abrasive wear and pattern wear are the predominant wear mechanisms, and pattern wear can be seen as the emergence and propagation of cracks. With an increase of the blade tip velocity, both of the final incursion depth and wear mass loss of seal rubber exhibit growth trends. The gradual changes of rubbing forces with an increase of rubbing time are the characteristic of abrasive wear, and force curves with unstable mutations are a reflection of pattern wear. At a constant incursion rate of 100 lm/s, the maximum values of interaction forces decrease first and then grow with an increase of the blade tip velocity, and the blade tip velocity of 150 m/s becomes the cut-off point between abrasive wear and pattern wear.展开更多
The surface of lotus leaves has a hierarchical micro–nano-rough structure.We determined that the papillary structure also possesses hierarchical features on the microscale.We used alumina particles as rough structure...The surface of lotus leaves has a hierarchical micro–nano-rough structure.We determined that the papillary structure also possesses hierarchical features on the microscale.We used alumina particles as rough structure building units to construct a Hierarchical Papillary microrough Structure(HPS)on a ceramic surface.The effects of the spatial distribution of HPS on the abrasion resistance and mechanical stability of hydrophobic coatings were investigated.Furthermore,for each HPS,the falling sand abrasion process was analyzed using finite element fluid mechanics analysis.A denser or more two-dimensional HPS implied that more area was impacted by the falling sand and that the abrasion amount and rate were higher.This is contrary to the common belief that when there are more wear-resistant substances on the surface,the abrasion resistance is better;thus,abrasion resistance does not necessarily depend entirely on the concentration of wear-resistant substances on the surface,but it is also influenced by the abrasion mode and the spatial distribution structure of the wear-resistant substances.The 3D stacked HPS(3D-HPS)with excellent abrasion resistance and rich pore structure considerably enhanced the mechanical stability of the hydrophobic coatings.These findings provide novel insights and a theoretical basis for designing spatial structures on high abrasion-resistant superhydrophobic ceramic surfaces.展开更多
基金supported by the National Science Foundation of China under Grant Nos(Nos.12127806,62175195)the International Joint Research Laboratory for Micro/Nano Manufacturing and Measurement Technologies。
文摘Transparent materials utilized as underwater optical windows are highly vulnerable to various forms of pollution or abrasion due to their intrinsic hydrophilic properties.This susceptibility is particularly pronounced in underwater environments where pollutants can impede the operation of these optical devices,significantly degrading or even compromising their optical properties.The glass catfish,known for its remarkable transparency in water,maintains surface cleanliness and clarity despite exposure to contaminants,impurities abrasion,and hydraulic pressure.Inspired by the glass catfish’s natural attributes,this study introduces a new solution named subaquatic abrasion-resistant and anti-fouling window(SAAW).Utilizing femtosecond laser ablation and electrodeposition,the SAAW is engineered by embedding fine metal bone structures into a transparent substrate and anti-fouling sliding layer,akin to the sturdy bones among catfish’s body.This approach significantly bolsters the window’s abrasion resistance and anti-fouling performance while maintaining high light transmittance.The sliding layer on the SAAW’s surface remarkably reduces the friction of various liquids,which is the reason that SAAW owns the great anti-fouling property.The SAAW demonstrates outstanding optical clarity even after enduring hundreds of sandpaper abrasions,attributing to the fine metal bone structures bearing all external forces and protecting the sliding layer of SAAW.Furthermore,it exhibits exceptional resistance to biological adhesion and underwater pressure.In a green algae environment,the window remains clean with minimal change in transmittance over one month.Moreover,it retains its wettability and anti-fouling properties when subjected to a depth of 30 m of underwater pressure for 30 d.Hence,the SAAW prepared by femtosecond laser ablation and electrodeposition presents a promising strategy for developing stable optical windows in liquid environments.
基金Funded by the National Natural Science Foundation of China(No.51579195)。
文摘Seven sets of concrete containing different mass ratios of nano-SiO_(2)(0%-5.0%)and nano-CaCO_(3)(0%-1.5%)were designed.A total of 28 concrete cube specimens cured for 7 and 28 days were tested for compressive strength(14 specimens)and split tensile strength(14 specimens),while 7 cylindrical specimens cured for 28 days were tested for impact resistance.The impact resistance of the concrete specimens was quantitatively analyzed by using impact strength(f_(a))and wear rate(L_^(a)),and the effect of dual incorporation of nano-SiO_(2)and nano-CaCO_(3)on the microstructure of concrete was further investigated by XRD and SEM.The experimental results indicate that the incorporation of 5.0%nano-SiO_(2)and 1.5%nano-CaCO_(3)improves the mechanical properties and impact resistance of concrete most significantly,and the compressive strength,split tensile strength,and impact resistance increase by around 37.80%,35.31%,and 183.36%,respectively,compared with that of ordinary concrete.At the microscopic level,nano-SiO_(2)reacts with C-H in a secondary hydration reaction to increase the number of C-S-H gels,which improves the pore structure in the matrix and favorably enhances the adhesion between aggregate and cement paste in the weakened layer,thus improving the abrasion resistance of concrete.
文摘The use of gold as a tracer element for understanding the mode of emplacement of these formations requires a good knowledge of its dynamics. To this end, we have carried out experimental studies to investigate the evolution of contour states (regular, irregular), surface states (blunt, rough), shape (elongation) and dimension (size). The study of these criteria is carried out on SEM photos of particles, taken before and after the experiment, using Aphelion image processing software. Five experiments were carried out to study the influence of sediment granulometry and water dilution on particle morphological changes. The results of these experiments show that coarse sediments (>1 mm) are largely responsible for morphological changes in gold. They cause fragmentation and/or folding of the particle edges, depending on the magnitude of the impact forces. Strong impacts due to high water dilution cause staking on the particle surface. Fine sediments (<1 mm) slow down particle evolution as they cushion impacts and particles tend to flatten rather than fragment.
基金the Doctoral Authorization Point Foundation of Education Ministry of China(No.20040359004)the Major Project Foundation of Education Office of Anhui Province(No.KJ2007A060)
文摘The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened laver caused by deeo work-hardening and heaw corrosion-abrasion.
文摘As one weak topic in research of debris flow,abrasion of debris flow shortens obviously application life of control structure composed of concrete.High_speed drainage structure,one of the most effective techniques to control giant debris flow disaster,has shortened one_third application life due to abrasion by debris flow.Based on velocity calculation method founded by two_phase theory,research of abrasion mechanism of debris flow to high_speed drainage structure was made.The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high_speed drainage trough structure.Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow.And abrasion amount formula of the high_speed drainage trough structure is set up by dimensional analysis.Amount to calculating in the formula is consistent with testing data in_situ,which is valuable in design of high_speed drainage structure.
文摘A new category of steel with excellent combi- nation of strength,toughness,strain-hardening ability and excellent resistance to high-stress,espec- ially to severe impact-loaded abrasion has been de- veloped with a new idea of abrasion-resistant ma- terial design.The steels have the microstructures of austenite film and bainitic ferrite laths in arrange- ment of extremely fine lath spacing and are chemically high-carbon low alloy ones.The effects of austempering temperatures on microstructures, mechanical properties,wear-resistance and behaviour of the austenite-bainite steels in impact-abrasion system have been emphatically studied.
基金Item Sponsored by National Basic Research Program of China(2010CB630801)
文摘The effect of processing parameters such as hot rolling and heat treatment on microstructure and mechanical properties was investigated for a new 0.27mass% C and Ni, Mo-free low alloy martensitic abrasion resistant steel. The three-body impact abrasive wear behavior was also analyzed. The results showed that two-step controlled rolling besides quenching at 880 ℃ and tempering at 170 ℃ could result in optimal mechanical property., the Brinell hardness, tensile strength, elongation and --40 ℃ impact toughness were 531, 1530 MPa, 11.8% and 58 J, re- spectively. The microstructure was of fine lath martensite with little retained austenite. Three-body impact abrasive wear results showed that wear mechanism was mainly of plastic deformation fatigue when the impact energy was 2 J, and the relative wear resistance was 1.04 times higher than that of the same grade compared steel under the same working condition. The optimal hardness and toughness match was the main reason of higher wear resistance.
基金supported by the National Natural Science Foundation of China(No.51174009)the Beijing Key Program of Natural Science Foundation(No.2131001)+1 种基金the National Key Program for Fundamental Research and Development(No.2011CB612207)the National High-tech R&D Program of China(No.SS2013AA031401)
文摘The ultrafine WC-Co composite powder was synthesized by a newly developed rapid route based on in situ reactions. By using the as-synthesized composite powder, the granulation processing was then carried out to prepare the ultrafine-structured thermal spraying feedstock. The influences of the heat-treatment process on density of the feedstock powder, phase constitution and wear resistance of the resultant WC-Co coatings fabricated by high velocity oxy-fuel （HVOF） were investigated. The results showed that increasing the heating temperature and extending the holding time leaded to remarkable increase in the density and flowability of the feedstock powder. As a result, the decarburization of the in-flight particles could be decreased and the wear resistance of coating was significantly enhanced. The present study demonstrated that the developed techniques for the ultrafine powder and its thermal-sprayed coatings had very promising applications in scaling up to produce ultrafine-structured cermet coatings with excellent performance.
基金supported by the National Natural Science Foundation of China(Grants No.51109143 and 51209144)the Natural Science Foundation of Jiangsu Province(Grant No.BK2011109)the Foundation of Nanjing Hydraulic Research Institute(Grant No.Y113004)
文摘In this study, several kinds of flexible protective materials sprayed with polyurea elastomers （hereinafter referred to as polyurea elastomer protective material） were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.
文摘High strength abrasion resistant steel plates are widely used in mining,construction and agricultural machineries.The plates are,however,usually poor in impact toughness.An attempt is made to improve the impact toughness of HB400 grade abrasion resistant steel by controlling quenching and tempering of the plates.Optimized combination of the strength and the toughness has been achieved by choosing best fit set of quenching and tempering condition.Mechanism underlying the achievement has been investigated in terms of the microstructure consisting of tempered lath martensite,retained austenite and precipitated carbides.
基金Funded partly by the National Natural Science Foundation of China(No.50975143)the Aviation Science Funds,China (No.2009ZE52048)
文摘A novel technique of electroforming with orbital moving cathode was carried out for the fabrication of non-rotating thin-walled parts.This technique features a large number of insulating and insoluble hard particles as a real-time polishing to the cathode.When cathode moves,hard particles polish its surface and provide the nickel non-rotating parts with near-mirror finishing.Morphology,microstructure,surface roughness and micro hardness of deposits fabricated by novel method were studied in contrast with the sample produced by traditional electroforming methods.Theoretical analysis and experimental results showed that the novel technique could effectively remove the hydrogen bubbles and nodules,disturb the crystal nucleation,and refine the grains of layer.The mechanical properties were significantly improved over traditional method.The micro-hardness of the layer was in a uniform distribution ranging from 345 HV to 360 HV.It was confirmed that this technique had practical significance to non-rotating thin-walled parts.
基金Funded by the National Natural Science Foundation of China(50979068)
文摘The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives. The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150 - 2001, two recommended test methods： under water method and ring method, were used. The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive. The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss. Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete, and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete. Silica fume concrete performed a better abrasion resistance than control concrete, and the rubberized concrete performed a much better abrasion resistance than silica fume concrete. The abrasion resistance of rubberized concrete increased with the increase of rubber content.
文摘The relationship between the secondary carbide precipitation and transformation of the 3Cr15Mo1V1.5 white iron and abrasion resistance was investigated by using optical microscope （OM）, transmission electron microscopy （TEM） and X-ray diffrac- tion （XRD）. The results show that the properties of secondary carbides precipitated at holding stage play an important role in the abrasion resistance. After certain holding time at 833 K subcritical treatment, the grainy （Fe, Cr）23C6 carbide precipitated and the fresh martensite transformed at the holding stage for 3Cr15Mo1V1.5 white iron improve the bulk hardness and abrasion resistance of the alloy. Prolonging holding time, MoC and （Cr, V）2C precipitations cause the secondary hardening peak and the corresponding better abrasion resistance. Finally, granular （Fe, Cr）23C6 carbide in situ transforms into laminar M3C carbide and the matrix structure transforms into pearlitic matrix. These changes weaken hardness and abrasion resistance of the alloy sharply.
文摘Ni-based alloy coating on 21-4-N heat-resistant steel was prepared using CO2 laser, and the high-temperature abrasion wear was tested. The microstructure of this cladding layer and its abrasion wear behavior at high temperature by changing compositions and temperatures were investigated by means of optical microscope and scanning electron microscope. Among the three compositions of cladding layer, i.e. Ni21+20%WC+0.5%CeO2, Ni25+20%WC+0.5%CeO2 and Ni60+20%WC+0.5%CeO2, the experimental results show that Ni21+20%WC+ 0.5%CeO2 cladding layer is made up of finer grains, and presents the best abrasion wear behavior at high temperature. The wear pattern of laser cladding layer is mainly grain abrasion at lower temperature, and it would be changed to adhesive abrasion and oxide abrasion at higher temperature.
基金Funded by the Science Project from Department of Communication of Hubei Province
文摘Influences of polypropylene （PP） fiber and styrene-butadiene rubber （SBR） polymer latex on the strength performance, abrasion resistance of cement mortar were studied. The experimental results show that the flexural strength, brittleness index （σF/σC） and abrasion resistance can be improved significantly by the addition of PP fiber and SBR polymer latex. The relationship between the flexural strength and abrasion resistance was analyzed, showing a good linear relationship between them. The reinforced mechanism of PP fiber and SBR polymer latex on cement mortar was analyzed by some microscopic tests. The test results show that the addition of SBR polymer latex has no significant influence on the cement hydration after 7 d curing. Adding SBR polymer latex into cement mortar can form a polymer transition layer in the interfaces of PP fiber and cement hydrates, which improves the bonding properties between the PP fiber and cement mortar matrix effectively.
基金the Major State Basic Research Development Program(973 program)(No.2015CB655101)the National Natural Science Foundations of China(No.51579195)China West Construction Group Co.,Ltd.,Science and Technology Research and Development Foundation(No.ZJXJ-2019-12)。
文摘The abrasion resistance of cement pastes with 30 wt%,40 wt%and 50 wt%granulated blast furnace slag(GBFS),and its relations to microhardness and microstructure like hydration products and pore structure were studied.Results indicated that GBFS decreased the abrasion resistance of paste,and among the pastes with GBFS,the paste with 40 wt%GBFS showed the highest abrasion resistance.The microhardness of GBFS was lower than that of the cement,and the microhardness of the hydration products in paste with GBFS was also lower than that of the hydration products in paste without GBFS,so that the abrasion resistance of paste decreased when GBFS was incorporated.The reason for the decrease of microhardness of pastes with GBFS was that the contents of Ca(OH)_(2)in pastes with GBFS was significantly lower than that in the paste without GBFS,while large amounts of calcium aluminate hydrates and hydrotalcite-like phases(HT)in pastes with GBFS were generated.Furthermore,among the pastes with GBFS,the paste with 40 wt%GBFS showed the lowest porosity which was the main reason for its highest abrasion resistance.
基金Financial support from the National Natural Science Foundation of China(No.21676216)Special project of Shaanxi Provincial Education Department,China(20JC034)+1 种基金Basic research program of Natural Science in Shaanxi Province,China(2019JLP-03)Innovation project of college students in Shaanxi Province,China(S202010697054)are gratefully acknowledged.
文摘As a passive anti-icing strategy,properly designed superhydrophobic coatings can demonstrate outstanding performances.However,common preparation strategies for superhydrophobic coatings often lead to environmental pollution,high energy-consumption,high-cost and other undesirable issues.Besides,the durability of superhydrophobic coating also plagues its commercial application.In this paper,we introduced a facile and environment-friendly technique for fabricating abrasion-resistant superhydrophobic surfaces using thermoplastic polyurethane(TPU)and modified SiO_(2)particles(SH-SiO_(2)).Both materials are non-toxicity,low-cost,and commercial available.Our methodology has the following advantages:use of minimal amounts of formulation,take the most streamlined technical route,and no waste material.These advantages make it attractive for industrial applications,and its usage sustainability can be promised.In this study,the mechanical stability of the superhydrophobic surface was evaluated by linear wear test.It is found that the excellent wear resistance of the superhydrophobic coating benefits from the characteristics of raw materials,the preparation strategy,and the special structure.In anti-icing properties test,the TPU/SH-SiO_(2)coating exhibits the repellency to the cold droplets and the ability to extend the freezing time.The electrochemical corrosion measurement shows that the asprepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Q235 substrates.These results indicate that the TPU/SH-SiO_(2)coating possesses good abrasion resistance and has great potential in anti-corrosion and anti-icing applications.
基金supported by the Natural Science Foundation of Hunan Province,China(No.10JJ6078)
文摘High boron hardfacing alloys reinforced with primary M2B phases on Q235 steel plates were prepared by the method of flux-cored wire submerged arc welding. The microstructure and boride morphology were investigated using optical microscopy （OM）, scanning electron microscopy （SEM） and X-ray diffraction （XRD）. The effect of WC/W2C on the microstructure was discussed. It indicated that the volume fraction of primary M2B phases has increased due to good nucleated cores of incompletely molten W2C particles provided by casting tungsten carbide or decarburizing reaction of WC powders. Abrasion resistance was evaluated by wet sand rubber wear tests and the wear mechanism was studied using SEM. It shows that primary M2B grains play a key role in improving abrasion resistance.
基金supported by the Fundamental Research Funds for the Central Universities (No. 2013XZZX005)
文摘Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between a vulcanized silicone rubber and a Ti-6Al-4V fan blade and evaluate the abradable performance of seal rubber, abrasion tests were conducted at a blade tip velocity of 50–300 m/s with an incursion rate of 100 lm/s. The influences of the blade tip velocity on the wear mechanism and interaction forces were specially analyzed. It is shown that abrasive wear and pattern wear are the predominant wear mechanisms, and pattern wear can be seen as the emergence and propagation of cracks. With an increase of the blade tip velocity, both of the final incursion depth and wear mass loss of seal rubber exhibit growth trends. The gradual changes of rubbing forces with an increase of rubbing time are the characteristic of abrasive wear, and force curves with unstable mutations are a reflection of pattern wear. At a constant incursion rate of 100 lm/s, the maximum values of interaction forces decrease first and then grow with an increase of the blade tip velocity, and the blade tip velocity of 150 m/s becomes the cut-off point between abrasive wear and pattern wear.
基金supported by the National College Students Innovation and Entrepreneurship Training Program(No:202110895003,China)Pingxiang City Science and Technology Plan Project(No:2021C0102,China)National Natural Science Foundation of China(Nos.5217020839,52001175,China).
文摘The surface of lotus leaves has a hierarchical micro–nano-rough structure.We determined that the papillary structure also possesses hierarchical features on the microscale.We used alumina particles as rough structure building units to construct a Hierarchical Papillary microrough Structure(HPS)on a ceramic surface.The effects of the spatial distribution of HPS on the abrasion resistance and mechanical stability of hydrophobic coatings were investigated.Furthermore,for each HPS,the falling sand abrasion process was analyzed using finite element fluid mechanics analysis.A denser or more two-dimensional HPS implied that more area was impacted by the falling sand and that the abrasion amount and rate were higher.This is contrary to the common belief that when there are more wear-resistant substances on the surface,the abrasion resistance is better;thus,abrasion resistance does not necessarily depend entirely on the concentration of wear-resistant substances on the surface,but it is also influenced by the abrasion mode and the spatial distribution structure of the wear-resistant substances.The 3D stacked HPS(3D-HPS)with excellent abrasion resistance and rich pore structure considerably enhanced the mechanical stability of the hydrophobic coatings.These findings provide novel insights and a theoretical basis for designing spatial structures on high abrasion-resistant superhydrophobic ceramic surfaces.
