A novel semisolid rheo-rolling process of A2017 alloy was achieved by combining the shape rolling mill with the vibrating sloping plate device. The microstructure evolution and solidification behaviors during the proc...A novel semisolid rheo-rolling process of A2017 alloy was achieved by combining the shape rolling mill with the vibrating sloping plate device. The microstructure evolution and solidification behaviors during the process were investigated. The high cooling rate caused by the sloping plate and stirring action caused by the vibration and metal flow lead to a high nucleation rate as well as two primary grain growth patterns, direct globular growth as well as dendrite growth and subsequent breakage, which causes the formation of fine spherical or rosette primary grains. During the rolling process, the grains of the strip were elongated. The primary grain size of A2017 alloy strip increases with the increment of casting temperature. When the casting temperature was between 650 °C and 660 °C, A2017 alloy strip with good quality was produced by the proposed process. The microstructures of the strip are mainly composed of spherical or rosette grains.展开更多
Continuous extruding/ extending formiug process for A2017 alloy in semi-solid state was proposed through installing extending die at the outlet of shearing- cooling- rolling （SCR） machine. A series of experiments to...Continuous extruding/ extending formiug process for A2017 alloy in semi-solid state was proposed through installing extending die at the outlet of shearing- cooling- rolling （SCR） machine. A series of experiments to produce fiat bar of A2017 alloy were carried oat. The forming process, metal flow behavior in die and microstructure and mechanical property of prodacts were investigated. It is shown that if the pouring temperature of melt was higher, the die was filled with semi-solid slurry with low solid fraction and periodical cracks would occur on the product surface ; If its pouring temperature was lower or the preheating temperature of die was lower, semisolid slurry would solidify rapidly and block the die after entering the cavity. The analysis of mass flow trace shows that the semi-solid slurry move forward layer by layer and fills the die extending cavity in radiation manner and the velocity of mass flow in the central area of extending cavity and exit of mould is the maximum, and then decreases gradually from the center to both sides of die wall. By inereasiug the die extending angle, the velocity of mass flow becomes more homogeneous. Under rational process control and die design, the A2017 fiat bar with transverse section of 10 × 50 mm and with good surface and fine equiaxed grains can be obtained by continuous extruding/extending forming process. The product＇s tensile strength and elongation are 420.5 MPa and 14.2% , respectively.展开更多
A self-designed test machine of continuously semisolid extending extrusion was made to produce the flat bar of A2017 alloy. The slurry of A2017 alloy with spherical or elliptical structures was obtained. During manufa...A self-designed test machine of continuously semisolid extending extrusion was made to produce the flat bar of A2017 alloy. The slurry of A2017 alloy with spherical or elliptical structures was obtained. During manufacturing semisolid A2017 alloy by the proposed process, the spherical grain was formed with the application of the large force provided by the rough roll. By controlling the casting temperature, the products of A2017 alloy with fine surfaces and rectangular transections of 14 mm×25 mm were produced. The microstructure of the product is fine with the stripped appearance. The fracture strength and elongation of the product are increased by 100 MPa and 29%, respectively.展开更多
基金Project (51222405) supported by the National Science Foundation of Outstanding Young Scholars of ChinaProject (50974038) supported by the National Natural Science Foundation of China+1 种基金Project (132002) supported by the Fok Ying Tong Education Foundation, ChinaProject (2011CB610405) supported by the National Basic Research Program of China
文摘A novel semisolid rheo-rolling process of A2017 alloy was achieved by combining the shape rolling mill with the vibrating sloping plate device. The microstructure evolution and solidification behaviors during the process were investigated. The high cooling rate caused by the sloping plate and stirring action caused by the vibration and metal flow lead to a high nucleation rate as well as two primary grain growth patterns, direct globular growth as well as dendrite growth and subsequent breakage, which causes the formation of fine spherical or rosette primary grains. During the rolling process, the grains of the strip were elongated. The primary grain size of A2017 alloy strip increases with the increment of casting temperature. When the casting temperature was between 650 °C and 660 °C, A2017 alloy strip with good quality was produced by the proposed process. The microstructures of the strip are mainly composed of spherical or rosette grains.
基金Funded by the National Natural Science Foundation of China(No.50274020) and Baoshan Iron &Steel Corporation of Shanghai
文摘Continuous extruding/ extending formiug process for A2017 alloy in semi-solid state was proposed through installing extending die at the outlet of shearing- cooling- rolling （SCR） machine. A series of experiments to produce fiat bar of A2017 alloy were carried oat. The forming process, metal flow behavior in die and microstructure and mechanical property of prodacts were investigated. It is shown that if the pouring temperature of melt was higher, the die was filled with semi-solid slurry with low solid fraction and periodical cracks would occur on the product surface ; If its pouring temperature was lower or the preheating temperature of die was lower, semisolid slurry would solidify rapidly and block the die after entering the cavity. The analysis of mass flow trace shows that the semi-solid slurry move forward layer by layer and fills the die extending cavity in radiation manner and the velocity of mass flow in the central area of extending cavity and exit of mould is the maximum, and then decreases gradually from the center to both sides of die wall. By inereasiug the die extending angle, the velocity of mass flow becomes more homogeneous. Under rational process control and die design, the A2017 fiat bar with transverse section of 10 × 50 mm and with good surface and fine equiaxed grains can be obtained by continuous extruding/extending forming process. The product＇s tensile strength and elongation are 420.5 MPa and 14.2% , respectively.
基金Project(50274020) supported by the National Natural Science Foundation of China Project(20041006) supported by the Natural Science Foundation of Liaoning Province Project(2000062708-4) supported by the National Basic Research Program of China
文摘A self-designed test machine of continuously semisolid extending extrusion was made to produce the flat bar of A2017 alloy. The slurry of A2017 alloy with spherical or elliptical structures was obtained. During manufacturing semisolid A2017 alloy by the proposed process, the spherical grain was formed with the application of the large force provided by the rough roll. By controlling the casting temperature, the products of A2017 alloy with fine surfaces and rectangular transections of 14 mm×25 mm were produced. The microstructure of the product is fine with the stripped appearance. The fracture strength and elongation of the product are increased by 100 MPa and 29%, respectively.
