Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TB...Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.展开更多
The Si_(3)N_(4)-bonded silicon carbide(SiC)bricks in the sloped zone of dry quenching coke ovens support the weight of upper refractory materials and equipment.These bricks endure frequent temperature fluctuations and...The Si_(3)N_(4)-bonded silicon carbide(SiC)bricks in the sloped zone of dry quenching coke ovens support the weight of upper refractory materials and equipment.These bricks endure frequent temperature fluctuations and intense abrasion from coke dust,demanding extremely high performance.After three years of service,an analysis of the Si_(3)N_(4)-bonded SiC bricks revealed that oxidation,which reduces thermal shock resistance,is the primary cause of degradation.In the unused Si_(3)N_(4)-bonded SiC bricks,short columnar β-Si_(3)N_(4) forms an interwoven network around SiC particles and contains a small amount of plate-like Si_(2)N_(2)O.Under the complex N_(2)(84.42 vol.%)-CO_(2)(10.44 vol.%)-CO(4.43 vol.%)-H_(2)(0.56 vol.%)-O_(2)(0.15 vol.%)atmosphere in the dry quenching coke oven,O_(2)(0.15 vol.%)exhibits a stronger oxidizing effect than CO_(2)(10.44 vol.%)and CO(4.43 vol.%),making it the primary oxidizing agent.The short columnarβ-Si_(3)N_(4) is more susceptible to oxidation than the particulate SiC.Based on thermodynamic and kinetic analyses,the chemical stability of the phases in Si_(3)N_(4)-bonded SiC bricks ranks from strongest to weakest as follows:Si_(2)N_(2)O,SiC,Si_(3)N_(4).Future development of Si_(2)N_(2)O-bonded SiC bricks could improve the longevity of refractory materials in the sloped zone of dry quenching coke ovens.展开更多
The substitution of TiO_(2)for SiO_(2)in Y_(2)O_(3)-Li_(2)O-Al_(2)O_(3)-SiO_(2)(YLAS)glass-ceramics significantly altered their crystallization behavior and properties.Introducing TiO_(2)reduced the glass transition t...The substitution of TiO_(2)for SiO_(2)in Y_(2)O_(3)-Li_(2)O-Al_(2)O_(3)-SiO_(2)(YLAS)glass-ceramics significantly altered their crystallization behavior and properties.Introducing TiO_(2)reduced the glass transition temperature while increasing the crystallization peak temperature and lowering activation energy,which facilitated crystallization.The crystal growth shifted from three-dimensional to two-dimensional,and the primary phases transitioned from Al_(9.83)Zr_(0.17)and Y_(2)Si_(2)O_(7)to Y_(4.67)(SiO_(4))_(3)O,though crystal morphology remained unchanged.Grain size increased with higher crystallization temperatures.Mechanically,Vickers hardness slightly decreased(from 796 to 784 Hv),while bending strength improved(from 141 to 146 MPa),suggesting that TiO_(2)enhanced toughness without compromising structural integrity.The strength of the glass can be further improved through two-step ion exchange,but excessive crystallization can lead to cracks on the glass surface due to excessive surface compressive stress,resulting in a decrease in bending strength.These findings provide critical insights for optimizing YLAS glass-ceramics for advanced applications.展开更多
基金Supported by Scientific and Technological Innovation of Shaanxi Provincial State-Owned Capital Operation Budget(2022-056)Institute's Self-Developed Technology Program(0801YK2317)+4 种基金Qin Chuangyuan Cites High-Level Innovation and Entrepreneurship Talent Program(QCYRCXM-2023-120)Qin Chuangyuan Industry Cluster Zone“Four Chains”Integration Program(2024CY-JJQ-46)National Natural Science Foundation of China(52071274)Key Research and Development Projects of Shaanxi Province(2023-YBGY-442)Science and Technology Nova Project-Innovative Talent Promotion Program of Shaanxi Province(2020KJXX-062)。
文摘Dual-layer thermal barrier coatings(TBCs)with ultrahigh temperature resistance were prepared on the surface of molybdenum-rhenium alloy hot-end components.The preparation of the MoSi_(2)-Gd_(2)Zr_(2)O_(7)dual-layer TBCs was designed based on the coefficient of thermal expansion and the coating functionality,and it was completed using atmospheric plasma spraying technique.The microstructure,mechanical properties,and thermal properties were analyzed.Results indicate that the adhesion of the prepared dual-layer composite TBCs is excellent,and no noticeable cracks appear at the interface.Compared with the MoSi_(2)coating with a low fracture toughness(0.88 MPa·m^(1/2)),the Gd_(2)Zr_(2)O_(7)coating exhibits higher fracture toughness(1.74 MPa·m^(1/2))and stronger resistance to crack propagation.The prepared MoSi_(2)-Gd_(2)Zr_(2)O_(7)composite coatings have a high porosity(39%),low thermal conductivity(1.020 W·(m·K)^(−1),1200℃),and low thermal diffusivity(0.249 mm^(2)/s,1200℃).Additionally,they possess a high oxygen-vacancy concentration,which ensures excellent insulation performance.
基金support from the National Natural Science Foundation of China(52172023 and 52302027).
文摘The Si_(3)N_(4)-bonded silicon carbide(SiC)bricks in the sloped zone of dry quenching coke ovens support the weight of upper refractory materials and equipment.These bricks endure frequent temperature fluctuations and intense abrasion from coke dust,demanding extremely high performance.After three years of service,an analysis of the Si_(3)N_(4)-bonded SiC bricks revealed that oxidation,which reduces thermal shock resistance,is the primary cause of degradation.In the unused Si_(3)N_(4)-bonded SiC bricks,short columnar β-Si_(3)N_(4) forms an interwoven network around SiC particles and contains a small amount of plate-like Si_(2)N_(2)O.Under the complex N_(2)(84.42 vol.%)-CO_(2)(10.44 vol.%)-CO(4.43 vol.%)-H_(2)(0.56 vol.%)-O_(2)(0.15 vol.%)atmosphere in the dry quenching coke oven,O_(2)(0.15 vol.%)exhibits a stronger oxidizing effect than CO_(2)(10.44 vol.%)and CO(4.43 vol.%),making it the primary oxidizing agent.The short columnarβ-Si_(3)N_(4) is more susceptible to oxidation than the particulate SiC.Based on thermodynamic and kinetic analyses,the chemical stability of the phases in Si_(3)N_(4)-bonded SiC bricks ranks from strongest to weakest as follows:Si_(2)N_(2)O,SiC,Si_(3)N_(4).Future development of Si_(2)N_(2)O-bonded SiC bricks could improve the longevity of refractory materials in the sloped zone of dry quenching coke ovens.
基金Funded by the China Building Material Federation Projects(Nos.20221JBGS06-19 and 2023JBGS02-01)。
文摘The substitution of TiO_(2)for SiO_(2)in Y_(2)O_(3)-Li_(2)O-Al_(2)O_(3)-SiO_(2)(YLAS)glass-ceramics significantly altered their crystallization behavior and properties.Introducing TiO_(2)reduced the glass transition temperature while increasing the crystallization peak temperature and lowering activation energy,which facilitated crystallization.The crystal growth shifted from three-dimensional to two-dimensional,and the primary phases transitioned from Al_(9.83)Zr_(0.17)and Y_(2)Si_(2)O_(7)to Y_(4.67)(SiO_(4))_(3)O,though crystal morphology remained unchanged.Grain size increased with higher crystallization temperatures.Mechanically,Vickers hardness slightly decreased(from 796 to 784 Hv),while bending strength improved(from 141 to 146 MPa),suggesting that TiO_(2)enhanced toughness without compromising structural integrity.The strength of the glass can be further improved through two-step ion exchange,but excessive crystallization can lead to cracks on the glass surface due to excessive surface compressive stress,resulting in a decrease in bending strength.These findings provide critical insights for optimizing YLAS glass-ceramics for advanced applications.
