With the rapid developments of marine resource exploitation,mounts of marine engineering equipment are settled on the ocean.When it is not possible to move the damaged equipment into a dry dock,welding operations must...With the rapid developments of marine resource exploitation,mounts of marine engineering equipment are settled on the ocean.When it is not possible to move the damaged equipment into a dry dock,welding operations must be performed in underwater environments.The underwater laser welding/cladding technique is a promising and advanced technique which could be widely applied to the maintenance of the damaged equipment.The present review paper aims to present a critical analysis and engineering overview of the underwater laser welding/cladding technique.First,we elaborated recent advances and key issues of drainage nozzles all over the world.Next,we presented the underwater laser processing and microstructural-mechanical behavior of repaired marine materials.Then,the newly developed powder-feeding based and wire-feeding based underwater laser direct metal deposition techniques were reviewed.The differences between the convection,conduction,and the metallurgical kinetics in the melt pools during underwater laser direct metal deposition and in-air laser direct metal deposition were illustrated.After that,several challenges that need to be overcame to achieve the full potential of the underwater laser welding/cladding technique are proposed.Finally,suggestions for future directions to aid the development of underwater laser welding/cladding technology and underwater metallurgical theory are provided.The present review will not only enrich the knowledge in the underwater repair technology,but also provide important guidance for the potential applications of the technology on the marine engineering.展开更多
Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively invest...Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.展开更多
Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining...Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining technique that overcomes these issues by using impact to create strong bonds without melting the substrate materials.This study investigates the weldability of aluminum alloy Al-5754 with Al-7075 and MARS 380 steel,used in armouring solutions of defense systems,by the use of MPW.In this work,weldability windows are investigated by varying standoff distances between the coating material and its substrate(0.25-4.5 mm)and discharge energies(5-13 kJ)with both O-shape and U-shape inductors.Mechanical strength of the welded joints were assessed through single lap shear tests,identifying optimal welding parameters.Then,the velocity profiles of the flyer plates were measured using heterodyne velocimetry to understand the dynamics of the impact.Then,substructures assembled with the optimal welding conditions were subjected to ballistic testing using 7.62 mm×51 mm NATO and 9 mm×19 mm Parabellum munitions to evaluate the resilience of the welds under ballistic impact.The outcomes demonstrate that MPW effectively joins Al-5754 with both Al-7075 and MARS 380,producing robust welds capable of withstanding ballistic impacts under certain conditions.This research advances the application of MPW in lightweight ballistic protection of defense systems,contributing to the development of more resilient and lighter protective structures.展开更多
The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(...The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.展开更多
Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluatio...Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.展开更多
In this study,a 1400 MPa-grade ultra-high-strength steel thin-plate butt-welded joint was selected as the research object,and the joint was fabricated using the metal inert gas(MIG)welding process with ER307Si filler ...In this study,a 1400 MPa-grade ultra-high-strength steel thin-plate butt-welded joint was selected as the research object,and the joint was fabricated using the metal inert gas(MIG)welding process with ER307Si filler wire.Residual stress distributions were measured via the hole-drilling method,while micro-hardness was assessed using a micro-hardness tester.Simultaneously,both transverse shrinkage and angular distortion of the welded joint were experimentally determined.According to the hardness distribution of the joint,a thermalmetallurgical-mechanical finite element model was developed based on SYSWELD software platform.This model incorporates solid-state phase transformations(SSPT)and softening effect in the HAZ,as well as strain hardening and annealing behaviors in the weld metal.The temperature field,residual stress distribution,and welding deformation of single-pass butt-welded joint were simulated by the developed computational method.The simulation results were validated against experimental measurements,confirming the accuracy and reliability of the proposed computational approach.Furthermore,based on the numerical results,the influence mechanisms of SSPT and material softening on residual stress and deformation were analyzed.The findings indicate that SSPT exhibits considerable influences on the magnitude and distribution of welding residual stress.It reduces the peak longitudinal residual stress from 1620 MPa to 1350 MPa and increases the peak transverse residual stress from 350 MPa to 402 MPa.The results also manifest that the softening effect further reduces the peak longitudinal residual stress by 300 MPa,while exhibits minor effect on transverse residual stress.However,the results show that neither the SSPT nor the softening effect presents obvious influence on welding deformation.展开更多
Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to ...Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to the resonant mode,and the porous GaN is derived from as-grown GaN,eliminating the lattice mismatch issues typically associated with GaN platforms.Studied systematically is how the photoniccrystal lattice constant,air hole radius,etching depth,and porous-GaN refractive index affect the performance of the laser.The results show that the laser exhibits optimal overall performance when the lattice constant is 216 nm and the hole radius is 60 nm.The etching depth can be chosen between 30 and 100 nm,and the porous-GaN refractive index is preferably in the range of 1.7–1.9.The research achieves a quality factor as high as 1.9×10^(4),with a photonic-crystal-layer confinement factor of 4.24%and an active-layer confinement factor of 21.8%,along with a low threshold gain of 77 cm^(−1).展开更多
Low heat input welding is widely used in the industry.The microstructure and toughness of the welded joints under low heat input conditions have received less attention than those under high heat input.The impact toug...Low heat input welding is widely used in the industry.The microstructure and toughness of the welded joints under low heat input conditions have received less attention than those under high heat input.The impact toughness,microstructure and failure mechanisms of the coarse-grain heat-affected zone(CGHAZ)in a micro-alloyed steel were investigated by welding thermal simulation with the heat input ranging from 15 to 65 kJ/cm.The impact toughness of CGHAZ is highly sensitive to variations in low heat input.The failure mechanisms were discussed from the viewpoints of micro-voids formation and micro-cracks propagation.The micro-voids are preferred to be formed and grow at soft phase of grain boundary ferrite(GBF).At the heat inputs no more than 22 kJ/cm,martensite was dominantly formed,and the micro-cracks initiated from the GBF were propagated into the grain interiors,leading to the brittle fracture and low toughness.When the heat input was increased to 31.2 kJ/cm,granular bainite became the dominant constitute,causing cracks to deflect away from GBF and propagate into prior austenite grains.The high density high-angle and low-angle grain boundaries and the presence of retained austenite,effectively restricted the crack propagation,resulting in ductile fracture behavior and enhanced toughness.High heat input(62.3 kJ/cm)promoted coarse GBF formation,providing continuous paths for microcrack propagation.This direct intergranular crack progression caused brittle fracture and low toughness.Industrial cold cracking in the CGHAZ can thus be controlled by heat input optimization to maximize toughness.展开更多
The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for ...The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for comparison.The results indicated that the dilute H_(2)SO_(4)aqueous solution was an appropriate electrolyte for ECD,and increasing the H_(2)SO_(4)concentration and current density within a range improved the corrosion rate and uniformity,leading to an easier and more coordinated deformation through uniformly distributing geometrically necessary dislocations and curved large-angle grain boundaries,and decreasing their density,and thus,an enhanced electrochemical plasticization(EP).Under the optimized electrochemical parameters(0.5 mol L^(-1)H_(2)SO_(4)electrolyte and current density of 12.2 mA cm^(-2)),the average cumulative reduction rate required for annealing was up to~34%,obviously higher than~20%of TCD due to the decreased work-hardening from the EP,so that the number of annealing was significantly reduced from 10 of TCD to 5,when the drawing pass was 23.In addition,the surface of the ECD wire was distinctly smoother and brighter than that of the TCD one.These findings confirm the large potential in engineering applications of the ECD technology based on the EP effect.展开更多
A phase-field model including magnetic field induced dendrite fragmentation was established and applied to the cases with different initial crystal nuclear positions for AA5754 aluminum alloy electromagnetic laser bea...A phase-field model including magnetic field induced dendrite fragmentation was established and applied to the cases with different initial crystal nuclear positions for AA5754 aluminum alloy electromagnetic laser beam welding.Compare the calculated results that include dendrite fragmentation caused by the thermal electromagnetic Lorentz force with the results that consider only the thermal electromagnetic Lorentz force,without fragmentation,at the characteristic time instants.Both in the early and late stages,the small fragmentation at the dendrite tip promotes the number of higher-order branches and their growth,especially in the direction perpendicular to the solidification.The later stage fragmentation has the possibility of breaking one grain into several,which verifies the possibility of grain refinement caused by dendrite fragmentation.The fracture surface caused by fragmentation also makes more solid-liquid interfaces and their growth.In addition,the cases with different initial nuclear positions were compared.The grain growth in the low-temperature zone can be inhibited by the equiaxed grains'fragmentation at the high-temperature area(179.8μm^(2) and 14.7% start at the center,115.4μm^(2) and 9.4% start at the high-temperature corner,134.3μm^(2) and 10.9%start at the low-temperature corner),which is another kind of grain refinement by the dendrite fragmentation.This kind of inhibition effect on grain growth in the low-temperature region will be enhanced with the increasing time interval between the two crystal nuclei’appearance(179.8μm^(2) and 14.7%when virtual grains appear at t=4.3803 s and t=4.3803 s,134.3μm^(2) and 10.9%at t=4.0977 s and t=3.9564 s,and 115.4μm^(2) and 9.4%at t=3.8151 s and t=3.5325 s).展开更多
Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The t...Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.展开更多
The transformation of the dissimilar metals in the welding area into a single metal is an important method for achieving high-quality welded connection in the dissimilar metal laminated composite plate.In this study,a...The transformation of the dissimilar metals in the welding area into a single metal is an important method for achieving high-quality welded connection in the dissimilar metal laminated composite plate.In this study,a high-performance titanium/steel composite plate(TSCP)with pure titaniumization in the welding area was prepared by cold spraying,hot rolling and heat treatment processes.The results indicate that cold spraying achieves effective pre-composite deposition of titanium particles while inhibiting interfacial oxidation and Fe-Ti alloying reactions,producing a relatively dense pure titanium coating with a low porosity of only 1.2%.Hot rolling eliminates internal defects and promotes strong metallurgical bonding of the composite interface.The heat treatment promotes the recrystallization and reduces the dislocation density within the coating.The interfacial bonding strength of the welding area with pure titaniumization of TSCP is 257 MPa,and the tensile strength of that is 414 MPa,reaching 95.6%of the TSCP’s base material.展开更多
To improve the weld formation of underwater-welded Q355B steel and enhance its corrosion resistance,this study introduced pulsed laser welding technology into local dry underwater welding process,building upon continu...To improve the weld formation of underwater-welded Q355B steel and enhance its corrosion resistance,this study introduced pulsed laser welding technology into local dry underwater welding process,building upon continuous laser welding process.A systematic investigation was carried out covering process exploration,weld morphology,microstructure,and comprehensive properties.The results indicate that the pulsed laser weld seam exhibited a distinct ripple pattern on the surface,along with significantly less spatter compared to continuous laser weld seam.Both the weld penetration depth and weld bead width showed a decreasing trend with increasing pulse frequency.The weld metal was primarily composed of ferrite and martensite phases.As the pulse frequency increased,the ferrite content first rose and then declined,reaching a maximum of 39%at 80 Hz.The microhardness and tensile strength of the weld metal were both higher than those of the base material,and all tensile specimens fractured within the base metal during testing.Furthermore,the elongation initially increased and then decreased with rising pulse frequency.The weld produced at 80 Hz achieved the highest elongation of 23.1%,which was 8.9% higher than that of the continuous laser weld seam and reached 93.9% of the base material.Electrochemical corrosion tests revealed that the weld produced at 80 Hz exhibited the best corrosion resistance,reaching 67.0% of that of the base material,while the continuous laser weld seam attained only 47.3% of the base material.This study provides critical theoretical and data support for the process optimization and application of local dry underwater laser welding in the fabrication of marine engineering structures.展开更多
The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural ...The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.展开更多
The effect of pulsed gas metal arc welding （GMAW） variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of exp...The effect of pulsed gas metal arc welding （GMAW） variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally, a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.展开更多
基金Supported by National Basic Scientific Research Project(Grant No.JCKY2017110B001)Jiangsu Provincial Postgraduate Research&Practice Innovation Program of China(Grant No.KYCX20_0080)。
文摘With the rapid developments of marine resource exploitation,mounts of marine engineering equipment are settled on the ocean.When it is not possible to move the damaged equipment into a dry dock,welding operations must be performed in underwater environments.The underwater laser welding/cladding technique is a promising and advanced technique which could be widely applied to the maintenance of the damaged equipment.The present review paper aims to present a critical analysis and engineering overview of the underwater laser welding/cladding technique.First,we elaborated recent advances and key issues of drainage nozzles all over the world.Next,we presented the underwater laser processing and microstructural-mechanical behavior of repaired marine materials.Then,the newly developed powder-feeding based and wire-feeding based underwater laser direct metal deposition techniques were reviewed.The differences between the convection,conduction,and the metallurgical kinetics in the melt pools during underwater laser direct metal deposition and in-air laser direct metal deposition were illustrated.After that,several challenges that need to be overcame to achieve the full potential of the underwater laser welding/cladding technique are proposed.Finally,suggestions for future directions to aid the development of underwater laser welding/cladding technology and underwater metallurgical theory are provided.The present review will not only enrich the knowledge in the underwater repair technology,but also provide important guidance for the potential applications of the technology on the marine engineering.
文摘Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.
基金funded on the one hand by Agence de l'Innovation de Défense(AID)grant reference number 2021650044on the other hand by Ecole Centrale de Nantes。
文摘Joining dissimilar materials encounters significant engineering challenges due to the contrast in material properties that makes conventional welding not feasible.Magnetic Pulse Welding(MPW)offers a solidstate joining technique that overcomes these issues by using impact to create strong bonds without melting the substrate materials.This study investigates the weldability of aluminum alloy Al-5754 with Al-7075 and MARS 380 steel,used in armouring solutions of defense systems,by the use of MPW.In this work,weldability windows are investigated by varying standoff distances between the coating material and its substrate(0.25-4.5 mm)and discharge energies(5-13 kJ)with both O-shape and U-shape inductors.Mechanical strength of the welded joints were assessed through single lap shear tests,identifying optimal welding parameters.Then,the velocity profiles of the flyer plates were measured using heterodyne velocimetry to understand the dynamics of the impact.Then,substructures assembled with the optimal welding conditions were subjected to ballistic testing using 7.62 mm×51 mm NATO and 9 mm×19 mm Parabellum munitions to evaluate the resilience of the welds under ballistic impact.The outcomes demonstrate that MPW effectively joins Al-5754 with both Al-7075 and MARS 380,producing robust welds capable of withstanding ballistic impacts under certain conditions.This research advances the application of MPW in lightweight ballistic protection of defense systems,contributing to the development of more resilient and lighter protective structures.
基金supported by the Jiangxi Provincial Natural Science Foundation of China(Grant number 20224BAB204049)the Fund Project of Jiangxi Provincial Department of Education(Grant number GJJ2200602)the National Natural Science Foundation of China(Grant number 52205194)。
文摘The laser-clad Fe45 alloy coating inherently comprises multiple crystalline phases,resulting in a heterogeneous microstructural distribution that influences its performance.In this study,the rare earth yttria(Y_(2)O_(3))was employed to modify laser-clad Fe45 alloy coatings,and the effects of Y_(2)O_(3) addition on their microstructure,microhardness,and tribological properties were investigated.As the Y_(2)O_(3) content increases from 0%to 0.3wt.%,the dominant microstructure transforms from columnar crystals to fine cellular and equiaxed crystals.The modified coating with 0.3wt.%Y_(2)O_(3) achieves a surface hardness of 568 HV_(0.3)and a wear volume of 1,735.41 um~3,representing a 14.06%increase in hardness and a 51.16%reduction in wear volume compared to the undoped coating.Further increasing the Y_(2)O_(3) content from 0.3wt.%to 0.9wt.%gradually leads to the emergence of a coarser feather-like microstructure,characterized by a dendritic framework with inter-dendritic equiaxed crystals.Concurrently,both the hardness and wear resistance of the coating decrease.Nevertheless,all Y_(2)O_(3)-modified coatings surpass the undoped Fe45 coating in both hardness and wear resistance.Appropriate Y_(2)O_(3) doping effectively refines the Fe45 alloy coating's microstru cture and induces lattice distortion,thereby enhancing its hardness and wear resistance.
基金National Key R&D Program of China under Grant No.2024YFD1600404。
文摘Severe failures of nonstructural components have occurred during previous earthquakes.Claddings are one of the most widely used nonstructural component and are installed in many modern buildings;therefore,an evaluation of their seismic performance is important and cannot be ignored.To investigate the seismic performance of large-sized high performance concrete cladding(HPCC),a series of full-scale experimental tests were conducted using a unidirectional shaking table.A steel supporting frame was used to install the HPCCs and reproduce the effects of the building under earthquake.The tests were divided into two parts:in-plane(IP)testing and out-plane(OP)testing.Three recorded accelerograms,one artificial accelerogram,and one sinusoidal accelerogram were used to conduct the shaking table tests.The results show that the maximum recorded IP responses of acceleration and interstory drift ratio were 1.04 g and 1/97,while the OP responses were 1.02 g and 1/51.The HPCCs functioned well throughout the entire experimental protocol.The fundamental frequency of the HPCCs systems rarely changed after the tests.
基金funded by the National Natural Science Foundation of China(Grant No.52471032).
文摘In this study,a 1400 MPa-grade ultra-high-strength steel thin-plate butt-welded joint was selected as the research object,and the joint was fabricated using the metal inert gas(MIG)welding process with ER307Si filler wire.Residual stress distributions were measured via the hole-drilling method,while micro-hardness was assessed using a micro-hardness tester.Simultaneously,both transverse shrinkage and angular distortion of the welded joint were experimentally determined.According to the hardness distribution of the joint,a thermalmetallurgical-mechanical finite element model was developed based on SYSWELD software platform.This model incorporates solid-state phase transformations(SSPT)and softening effect in the HAZ,as well as strain hardening and annealing behaviors in the weld metal.The temperature field,residual stress distribution,and welding deformation of single-pass butt-welded joint were simulated by the developed computational method.The simulation results were validated against experimental measurements,confirming the accuracy and reliability of the proposed computational approach.Furthermore,based on the numerical results,the influence mechanisms of SSPT and material softening on residual stress and deformation were analyzed.The findings indicate that SSPT exhibits considerable influences on the magnitude and distribution of welding residual stress.It reduces the peak longitudinal residual stress from 1620 MPa to 1350 MPa and increases the peak transverse residual stress from 350 MPa to 402 MPa.The results also manifest that the softening effect further reduces the peak longitudinal residual stress by 300 MPa,while exhibits minor effect on transverse residual stress.However,the results show that neither the SSPT nor the softening effect presents obvious influence on welding deformation.
基金funded by the Natural Science Foundation of Nanjing University of Posts and Telecommunications(Grant No.NY224125)the Open Fund of the State Key Laboratory of Advanced Optical Communication Systems and Networks(SJTU)(Grant No.2023GZKF018)the Postgraduate Research and Practice Innovation Program of Jiangsu Province(Grant Nos.KYCX24_1199 and SJCX24_0286).
文摘Investigated theoretically is a photonic-crystal surface-emitting GaN laser based on surface-etched holes with a porous-GaN cladding layer.The porous GaN has a low refractive index,supporting effective confinement to the resonant mode,and the porous GaN is derived from as-grown GaN,eliminating the lattice mismatch issues typically associated with GaN platforms.Studied systematically is how the photoniccrystal lattice constant,air hole radius,etching depth,and porous-GaN refractive index affect the performance of the laser.The results show that the laser exhibits optimal overall performance when the lattice constant is 216 nm and the hole radius is 60 nm.The etching depth can be chosen between 30 and 100 nm,and the porous-GaN refractive index is preferably in the range of 1.7–1.9.The research achieves a quality factor as high as 1.9×10^(4),with a photonic-crystal-layer confinement factor of 4.24%and an active-layer confinement factor of 21.8%,along with a low threshold gain of 77 cm^(−1).
基金supported by the National Natural Science Foundation of China(No.51804232)Beijing Municipal Natural Science Foundation(No.2212041)+1 种基金supported by the Interdisciplinary Research Project for Young Teachers of USTB(Fundamental Research Funds for the Central Universities)(FRF-IDRY-20-020)GIMRT Program of the Institute for Materials Research,Tohoku University(202303-RDKGE-0518).
文摘Low heat input welding is widely used in the industry.The microstructure and toughness of the welded joints under low heat input conditions have received less attention than those under high heat input.The impact toughness,microstructure and failure mechanisms of the coarse-grain heat-affected zone(CGHAZ)in a micro-alloyed steel were investigated by welding thermal simulation with the heat input ranging from 15 to 65 kJ/cm.The impact toughness of CGHAZ is highly sensitive to variations in low heat input.The failure mechanisms were discussed from the viewpoints of micro-voids formation and micro-cracks propagation.The micro-voids are preferred to be formed and grow at soft phase of grain boundary ferrite(GBF).At the heat inputs no more than 22 kJ/cm,martensite was dominantly formed,and the micro-cracks initiated from the GBF were propagated into the grain interiors,leading to the brittle fracture and low toughness.When the heat input was increased to 31.2 kJ/cm,granular bainite became the dominant constitute,causing cracks to deflect away from GBF and propagate into prior austenite grains.The high density high-angle and low-angle grain boundaries and the presence of retained austenite,effectively restricted the crack propagation,resulting in ductile fracture behavior and enhanced toughness.High heat input(62.3 kJ/cm)promoted coarse GBF formation,providing continuous paths for microcrack propagation.This direct intergranular crack progression caused brittle fracture and low toughness.Industrial cold cracking in the CGHAZ can thus be controlled by heat input optimization to maximize toughness.
基金supported by Major Science and Technology Project of Gansu Province(Grant No.23ZDGA010)National Natural Science Foundation of China(Grant No.51971105).
文摘The fabrication of 304L stainless welding wires with a diameter 1.6 mm by using electrochemical cold drawing(ECD)of bars with a diameter of 5.6 mm was investigated,as well as that via traditional cold drawing(TCD)for comparison.The results indicated that the dilute H_(2)SO_(4)aqueous solution was an appropriate electrolyte for ECD,and increasing the H_(2)SO_(4)concentration and current density within a range improved the corrosion rate and uniformity,leading to an easier and more coordinated deformation through uniformly distributing geometrically necessary dislocations and curved large-angle grain boundaries,and decreasing their density,and thus,an enhanced electrochemical plasticization(EP).Under the optimized electrochemical parameters(0.5 mol L^(-1)H_(2)SO_(4)electrolyte and current density of 12.2 mA cm^(-2)),the average cumulative reduction rate required for annealing was up to~34%,obviously higher than~20%of TCD due to the decreased work-hardening from the EP,so that the number of annealing was significantly reduced from 10 of TCD to 5,when the drawing pass was 23.In addition,the surface of the ECD wire was distinctly smoother and brighter than that of the TCD one.These findings confirm the large potential in engineering applications of the ECD technology based on the EP effect.
基金supported by the Alexander von Humboldt Foundation,and Deutsche Forschungsgemeinschaft(DFG,German Research Foundation,Project No.506270597 and No.466939224).
文摘A phase-field model including magnetic field induced dendrite fragmentation was established and applied to the cases with different initial crystal nuclear positions for AA5754 aluminum alloy electromagnetic laser beam welding.Compare the calculated results that include dendrite fragmentation caused by the thermal electromagnetic Lorentz force with the results that consider only the thermal electromagnetic Lorentz force,without fragmentation,at the characteristic time instants.Both in the early and late stages,the small fragmentation at the dendrite tip promotes the number of higher-order branches and their growth,especially in the direction perpendicular to the solidification.The later stage fragmentation has the possibility of breaking one grain into several,which verifies the possibility of grain refinement caused by dendrite fragmentation.The fracture surface caused by fragmentation also makes more solid-liquid interfaces and their growth.In addition,the cases with different initial nuclear positions were compared.The grain growth in the low-temperature zone can be inhibited by the equiaxed grains'fragmentation at the high-temperature area(179.8μm^(2) and 14.7% start at the center,115.4μm^(2) and 9.4% start at the high-temperature corner,134.3μm^(2) and 10.9%start at the low-temperature corner),which is another kind of grain refinement by the dendrite fragmentation.This kind of inhibition effect on grain growth in the low-temperature region will be enhanced with the increasing time interval between the two crystal nuclei’appearance(179.8μm^(2) and 14.7%when virtual grains appear at t=4.3803 s and t=4.3803 s,134.3μm^(2) and 10.9%at t=4.0977 s and t=3.9564 s,and 115.4μm^(2) and 9.4%at t=3.8151 s and t=3.5325 s).
基金Supported by the National Natural Science Foundation of China under Grant No.51975138the High-Tech Ship Scientific Research Project from the Ministry of Industry and Information Technology under Grant No.CJ05N20the National Defense Basic Research Project under Grant No.JCKY2023604C006.
文摘Marine thin plates are susceptible to welding deformation owing to their low structural stiffness.Therefore,the efficient and accurate prediction of welding deformation is essential for improving welding quality.The traditional thermal elastic-plastic finite element method(TEP-FEM)can accurately predict welding deformation.However,its efficiency is low because of the complex nonlinear transient computation,making it difficult to meet the needs of rapid engineering evaluation.To address this challenge,this study proposes an efficient prediction method for welding deformation in marine thin plate butt welds.This method is based on the coupled temperature gradient-thermal strain method(TG-TSM)that integrates inherent strain theory with a shell element finite element model.The proposed method first extracts the distribution pattern and characteristic value of welding-induced inherent strain through TEP-FEM analysis.This strain is then converted into the equivalent thermal load applied to the shell element model for rapid computation.The proposed method-particularly,the gradual temperature gradient-thermal strain method(GTG-TSM)-achieved improved computational efficiency and consistent precision.Furthermore,the proposed method required much less computation time than the traditional TEP-FEM.Thus,this study lays the foundation for future prediction of welding deformation in more complex marine thin plates.
基金financially supported by the National Key R&D Program of China(No.2018YFA0707300)the National Natural Science Foundation of China(No.52374376)。
文摘The transformation of the dissimilar metals in the welding area into a single metal is an important method for achieving high-quality welded connection in the dissimilar metal laminated composite plate.In this study,a high-performance titanium/steel composite plate(TSCP)with pure titaniumization in the welding area was prepared by cold spraying,hot rolling and heat treatment processes.The results indicate that cold spraying achieves effective pre-composite deposition of titanium particles while inhibiting interfacial oxidation and Fe-Ti alloying reactions,producing a relatively dense pure titanium coating with a low porosity of only 1.2%.Hot rolling eliminates internal defects and promotes strong metallurgical bonding of the composite interface.The heat treatment promotes the recrystallization and reduces the dislocation density within the coating.The interfacial bonding strength of the welding area with pure titaniumization of TSCP is 257 MPa,and the tensile strength of that is 414 MPa,reaching 95.6%of the TSCP’s base material.
基金supported by the National Natural Science Foundation of China(Grant number U23A20625,U2141216,52375334)the Science and Technology Planning Project of Nansha District(Grant number 2025ZD003)the Science and Technology Program of Guangdong Province(Grant number 2023B1515250003).
文摘To improve the weld formation of underwater-welded Q355B steel and enhance its corrosion resistance,this study introduced pulsed laser welding technology into local dry underwater welding process,building upon continuous laser welding process.A systematic investigation was carried out covering process exploration,weld morphology,microstructure,and comprehensive properties.The results indicate that the pulsed laser weld seam exhibited a distinct ripple pattern on the surface,along with significantly less spatter compared to continuous laser weld seam.Both the weld penetration depth and weld bead width showed a decreasing trend with increasing pulse frequency.The weld metal was primarily composed of ferrite and martensite phases.As the pulse frequency increased,the ferrite content first rose and then declined,reaching a maximum of 39%at 80 Hz.The microhardness and tensile strength of the weld metal were both higher than those of the base material,and all tensile specimens fractured within the base metal during testing.Furthermore,the elongation initially increased and then decreased with rising pulse frequency.The weld produced at 80 Hz achieved the highest elongation of 23.1%,which was 8.9% higher than that of the continuous laser weld seam and reached 93.9% of the base material.Electrochemical corrosion tests revealed that the weld produced at 80 Hz exhibited the best corrosion resistance,reaching 67.0% of that of the base material,while the continuous laser weld seam attained only 47.3% of the base material.This study provides critical theoretical and data support for the process optimization and application of local dry underwater laser welding in the fabrication of marine engineering structures.
基金supported by the National Natural Science Foundation of China (Nos. 52075449, 51975480)。
文摘The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.
文摘The effect of pulsed gas metal arc welding （GMAW） variables on the dilution and weld bead geometry in cladding X65 pipeline steel with 316L stainless steel was studied. Using a full factorial method, a series of experiments were carried out to know the effect of wire feed rate, welding speed, distance between gas nozzle and plate, and the vertical angle of welding on dilution and weld bead geometry. The findings indicate that the dilution of weld metal and its dimension i.e. width, height and depth increase with the feed rate, but the contact angle of the bead decreases first and then increases. Meantime, welding speed has an opposite effect except for dilution. There is an interaction effect between welding parameters at the contact angle. The results also show forehand welding or decreasing electrode extension decrease the angle of contact. Finally, a mathematical model is contrived to highlight the relationship between welding variables with dilution and weld bead geometry.
