Fracture surface contour study is one of the important requirements for characterization and evaluation of the microstructure of rocks.Based on the improved cube covering method and the 3D contour digital reconstructi...Fracture surface contour study is one of the important requirements for characterization and evaluation of the microstructure of rocks.Based on the improved cube covering method and the 3D contour digital reconstruction model,this study proposes a quantitative microstructure characterization method combining the roughness evaluation index and the 3D fractal dimension to study the change rule of the fracture surface morphology after blasting.This method was applied and validated in the study of the fracture microstructure of the rock after blasting.The results show that the fracture morphology characteristics of the 3D contour digital reconstruction model have good correlation with the changes of the blasting action.The undulation rate of the three-dimensional surface profile of the rock is more prone to dramatic rise and dramatic fall morphology.In terms of tilting trend,the tilting direction also shows gradual disorder,with the tilting angle increasing correspondingly.All the roughness evaluation indexes of the rock fissure surface after blasting show a linear and gradually increasing trend as the distance to the bursting center increases;the difference between the two-dimensional roughness evaluation indexes and the three-dimensional ones of the same micro-area rock samples also becomes increasingly larger,among which the three-dimensional fissure roughness coefficient JRC and the surface roughness ratio Rs display better correlation.Compared with the linear fitting formula of the power function relationship,the three-dimensional fractal dimension of the postblast fissure surface is fitted with the values of JRC and Rs,which renders higher correlation coefficients,and the degree of linear fitting of JRC to the three-dimensional fractal dimension is higher.The fractal characteristics of the blast-affected region form a unity with the three-dimensional roughness evaluation of the fissure surface.展开更多
Today,a well-devised charging operation scheme is urgently needed by on-site workmen and is critical for building an intelligent blast furnace(BF).Previous research on charging operations always focused on the two-dim...Today,a well-devised charging operation scheme is urgently needed by on-site workmen and is critical for building an intelligent blast furnace(BF).Previous research on charging operations always focused on the two-dimensional shape of the burden surface(i.e.,a single radial profile)while neglecting the unique feature of global dissymmetry,severely restricting the development of precise charging.For this reason,this study proposes an innovative optimization strategy for the charging operation under the three-dimensional burden surface,which is the first attempt in this field.First,a practicable region partitioning scheme is introduced,and the partitioning results are then integrated with the charging mechanism to construct a three-dimensional burden surface prediction model.Next,the intrinsic relationship between the operational parameters and charging volume is revealed based on the law of mass conservation,which forms the basis for defining a novel operational parameter with variable-speed utility,referred to as the neotype charging matrix(NCM).To find the best NCM,a customized NCM optimization strategy,involving a dual constraint handling technique in conjunction with a two-stage hybrid variable differential evolution algorithm,is further developed.The industrial experiment results manifest that the partitioning scheme significantly enhances the accuracy of burden surface description.Moreover,the NCM optimization strategy offers greater flexibility and higher accuracy than current mainstream optimization strategies for the charging matrix(CM).展开更多
Morphology of hydraulic fracture surface has significant effects on oil and gas flow,proppant migration and fracture closure,which plays an important role in oil and gas fracturing stimulation.In this paper,we analyze...Morphology of hydraulic fracture surface has significant effects on oil and gas flow,proppant migration and fracture closure,which plays an important role in oil and gas fracturing stimulation.In this paper,we analyzed the fracture surface characteristics induced by supercritical carbon dioxide(SC-CO_(2))and water in open-hole and perforation completion conditions under triaxial stresses.A simple calculation method was proposed to quantitatively analyze the fracture surface area and roughness in macro-level based on three-dimensional(3D)scanning data.In micro-level,scanning electron micrograph(SEM)was used to analyze the features of fracture surface.The results showed that the surface area of the induced fracture increases with perforation angle for both SC-CO_(2)and water fracturing,and the surface area of SC-CO_(2)-induced fracture is 6.49%e58.57%larger than that of water-induced fracture.The fractal dimension and surface roughness of water-induced fractures increase with the increase in perforation angle,while those of SC-CO_(2)-induced fractures decrease with the increasing perforation angle.A considerable number of microcracks and particle peeling pits can be observed on SC-CO_(2)-induced fracture surface while there are more flat particle surfaces in water-induced fracture surface through SEM images,indicating that fractures tend to propagate along the boundary of the particle for SC-CO_(2)fracturing while water-induced fractures prefer to cut through particles.These findings are of great significance for analyzing fracture mechanism and evaluating fracturing stimulation performance.展开更多
The contact calculation of three-dimensional real rough surfaces is the frontier field of tribology and surface science.In this study,we consider the interaction and elastic-plastic deformation characteristics of aspe...The contact calculation of three-dimensional real rough surfaces is the frontier field of tribology and surface science.In this study,we consider the interaction and elastic-plastic deformation characteristics of asperities and further,propose an analytical contact calculation method for rough surfaces considering the interaction of asperities.Based on the watershed algorithm,the rough surface is segmented and the asperities are reconstructed into ellipsoids.According to the height relationship between the asperities,the definition of the deformation reference height of the matrix between each couple of asperities is provided.Subsequently,the calculation formula of the substrate deformation is provided according to the local contact pressure considering the elastic-plastic deformation of the asperity,and the contact state under a specific load is determined using the iterative correction method.The results correspond with those of finite element numerical calculation and the study reveals the following:(1)compared with the results obtained without considering the asperity interaction,contact area,distance,and stiffness will be reduced by 6.6%,19.6%,and 49.5%,respectively,when the influence of asperity interaction is considered;(2)the interaction of the asperities has the greatest influence on the surface contact distance and stiffness.Under the same load,the existence of asperity interaction will reduce the contact distance,area,and stiffness;(3)considering the interaction of the asperities,the higher asperity will bear more load,but it will simultaneously reduce the contact of the surrounding area and increase that of the distant area.The calculation method proposed in this study has the advantages of high calculation efficiency and accuracy,thus,providing the calculation basis and method for subsequent studies on service performance of rough surfaces,such as the calculation of contact stiffness and fatigue performance analysis of rough surfaces.展开更多
Based on the practical situation of nondestructive examination, the calculation model of the composite scattering is established by using a three-dimensional half-space finite difference time domain, and the Monte Car...Based on the practical situation of nondestructive examination, the calculation model of the composite scattering is established by using a three-dimensional half-space finite difference time domain, and the Monte Carlo method is used to solve the problem of the optical surface with roughness in the proposed scheme. Moreover, the defect particles are observed as periodic particles for a more complex situation. In order to obtain the scattering contribution of defects inside the optical surface, a difference radar cross section is added into the model to analyze the selected calculations on the effects of numbers, separation distances, different depths and different materials of defects. The effects of different incident angles are also discussed. The numerical results are analyzed in detail to demonstrate the best position to find the defects in the optical surface by detecting in steps of a fixed degree for the incident angle.展开更多
A parabolic equation （PE） based method for analyzing composite scattering under an electromagnetic wave incidence at low grazing angle, which composes of three-dimensional （3-D） electrically large targets and roug...A parabolic equation （PE） based method for analyzing composite scattering under an electromagnetic wave incidence at low grazing angle, which composes of three-dimensional （3-D） electrically large targets and rough surface, is presented and discussed. A superior high-order PE version is used to improve the accuracy at wider paraxial angles, and along with the alternating direction implicit （ADI） differential technique, the computational efficiency is further improved. The formula of bistatic normalized radar cross section is derived by definition and near-far field transformation. Numerical examples are given to show the validity and accuracy of the proposed approach, in which the results are compared with those of Kirchhoff approximation （KA） and moment of method （MoM）. Furthermore, the bistatic scattering properties of composite model in which the 3-D PEC targets on or above the two-dimensional Gaussian rough surfaces under the tapered wave incidence are analyzed.展开更多
This study investigated surface roughness,the wettability behavior,and surface energy of Co-based alloy specimens textured using the biomimetic Laser Surface Texturing(LST)method.The surface texture was inspired by th...This study investigated surface roughness,the wettability behavior,and surface energy of Co-based alloy specimens textured using the biomimetic Laser Surface Texturing(LST)method.The surface texture was inspired by the patterns found on marine shells.The impacts of the parameters on wettability,Surface Free Energy(SFE),surface topography,and texture roughness generated by the laser beam tracking a spiral path were investigated.Reducing spiral pitch produces more complicated and chaotic surface patterns.Most surfaces are hydrophobic,and surface roughness and topography influence the Contact Angle(CA).Topography and roughness were affected by frequency and scanning speed;a decrease in scanning speed and frequency generated more chaotic and irregular surface textures.With general factorial analysis and Analysis of Variance(ANOVA),our statistical study reveals that accounting for 88%of the influence,the scanning speed is the primary factor influencing surface roughness.On the other hand,the spiral pitch is essential for defining the struc-tural features of the surface,even if it less influences roughness.The SFE of laser-textured CoCr28Mo alloy specimens was optimizable within the range of 14-32 mN/m.The relevant findings offer valuable insights into optimizing LST for the specific surface properties of the Co-based alloy.展开更多
The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle o...The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle on the fracture surface roughness plays an important role in estimating the damage degree and stability of deep rock mass.In this paper,the variations of fracture surface roughness of granite after different heating and thermal cycles were investigated using the joint roughness coefficient method(JRC),three-dimensional(3D)roughness parameters,and fractal dimension(D),and the mechanism of damage and deterioration of granite were revealed.The experimental results show an increase in the roughness of the granite fracture surface as temperature and cycle number were incremented.The variations of JRC,height parameter,inclination parameter and area parameter with the temperature conformed to the Boltzmann's functional distribution,while the D decreased linearly as the temperature increased.Besides,the anisotropy index(Ip)of the granite fracture surface increased as the temperature increased,and the larger parameter values of roughness characterization at different temperatures were attained mainly in directions of 20°–40°,60°–100°and 140°–160°.The fracture aperture of granite after fracture followed the Gauss distribution and the average aperture increased with increasing temperature,which increased from 0.665 mm at 25℃to 1.058 mm at 800℃.High temperature caused an uneven thermal expansion,water evaporation,and oxidation of minerals within the granite,which promoted the growth and expansion of microfractures,and reduced interparticle bonding strength.In particular,the damage was exacerbated by the expansion and cracking of the quartz phase transition after T>500℃.Thermal cycles contributed to the accumulation of this damage and further weakened the interparticle bonding forces,resulting in a significant increase in the roughness,anisotropy,and aperture of the fracture surface after five cycles.展开更多
The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character...The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.展开更多
Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and sub...Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and subsurface damage depth(SDD)are crucial indicators for evaluating the surface quality of these materials after grinding.Existing prediction models lack general applicability and do not accurately account for the complex material behavior under grinding conditions.This paper introduces novel models for predicting both surface roughness and SDD in hard and brittle semiconductor materials.The surface roughness model uniquely incorporates the material’s elastic recovery properties,revealing the significant impact of these properties on prediction accuracy.The SDD model is distinguished by its analysis of the interactions between abrasive grits and the workpiece,as well as the mechanisms governing stress-induced damage evolution.The surface roughness model and SDD model both establish a stable relationship with the grit depth of cut(GDC).Additionally,we have developed an analytical relationship between the GDC and grinding process parameters.This,in turn,enables the establishment of an analytical framework for predicting surface roughness and SDD based on grinding process parameters,which cannot be achieved by previous models.The models were validated through systematic experiments on three different semiconductor materials,demonstrating excellent agreement with experimental data,with prediction errors of 6.3%for surface roughness and6.9%for SDD.Additionally,this study identifies variations in elastic recovery and material plasticity as critical factors influencing surface roughness and SDD across different materials.These findings significantly advance the accuracy of predictive models and broaden their applicability for grinding hard and brittle semiconductor materials.展开更多
Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a sub...Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a substrate to prepare a biomimetic surface with different surface roughness and micro-pillars arranged in array morphology.The evaporation dynamics and interfacial heat transfer processes of deionised water droplets on the bioinspired microstructure surface were experimentally studied.The study not only proves the feasibility of preparing hydrophilic biomimetic functional surfaces directly through photoresist materials and photolithography technology but also shows that by adjusting the structural parameters and arrangement of the surface micro-pillar structure,the wettability of the biomimetic surface can be significantly linearly regulated,thereby effectively affecting the heat and mass transfer process at the droplet liquid-vapour interface.Analysis of the results shows that by controlling the biomimetic surface microstructure,the wettability can be enhanced by about 22%at most,the uniformity of the temperature distribution at the liquid-vapour interface can be improved by about 34%,and the average evaporation rate can be increased by about 28%.This study aims to provide some guidance for the research on bionic surface design based on photoresist materials.展开更多
Precise solutions for wheel-rail adhesion are important to the traction and braking of the high-speed trains under wet conditions.Current models predominantly rely on Hertzian contact theory assumptions.The present wo...Precise solutions for wheel-rail adhesion are important to the traction and braking of the high-speed trains under wet conditions.Current models predominantly rely on Hertzian contact theory assumptions.The present work proposes a novel non-Hertzian wheel-rail adhesion model to clarify the adhesion mechanisms under wet conditions.The non-Hertzian elastohydrodynamic lubrication(EHL)model was developed to obtain wheel-rail normal contact pressure under wet conditions with rough surfaces.The non-Hertzian extended creep force(ECF)model,which considers the effects of pressure and temperature on the elastic-plastic characteristics of the third body layer(3BL),was used to solve the tangential problems based on wheel-rail normal contact results.The numerical model was also validated by the high-speed wheel-rail adhesion laboratory tests.The wheel-rail rolling contact characteristics at different wheelset lateral displacements are investigated.The results reveal that the distributions of normal pressure,film thickness,tangential stress,and temperature show typical non-Hertzian characteristics.Finally,the effects of train speed and surface roughness on the adhesion characteristics are studied at different lateral displacements.The findings show that the present model can be used for the prediction of high-speed railway adhesion characteristics.展开更多
Modern industrial equipment is increasingly characterized by miniaturization,integration,and high performance,necessitating the production of complex structural parts with exceptionally high internal surface quality.D...Modern industrial equipment is increasingly characterized by miniaturization,integration,and high performance,necessitating the production of complex structural parts with exceptionally high internal surface quality.Direct manufacturing often leads to high internal surface roughness,which traditional finishing and measuring methods cannot adequately address due to the decreasing size and increasing complexity of internal structures.This is especially true for components like pipes with large aspect ratios,extremely small deep holes,multi-stage bends,cross pipes,and array holes.To meet the high-performance manufacturing demands of these parts,advanced internal surface finishing and roughness measurement technologies have gained significant attention.This review focuses on the challenges and solutions related to internal surface parts with various apertures and complex structures.Internal surface finishing methods are categorized into mechanical finishing,fluid-based finishing,and energy-field-based finishing based on their characteristics.Roughness measurement technologies are divided into tool-probing and non-probing methods.The principles,required equipment,and key parameters of each finishing and measurement approach are discussed in detail.Additionally,the advantages and limitations of these methods are summarized,and future trends are forecasted.This paper serves as a comprehensive guide for researchers and engineers aiming to enhance the internal surface quality of complex structure parts.展开更多
High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber perfor...High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber performance,practical manufacturing processes and prolonged operational wear inevitably introduce surface roughness and structural deviations,which profoundly impact radiative properties.This study constructs a ZnS/Ag solar absorber model with surface roughness and employs the finite-difference time-domain method to investigate how characteristic length,surface roughness,porosity,pore shape factor,and taper influence its radiative properties in the 3μm-5μm band at 750 K.Results show optimal absorption at a 1μm characteristic length with a 36.72%improvement compared to the model with l=0.25μm,increased absorption with higher porosity with a 69.29%improvement at 0.6 compared to the non-porous structure,lower circularity with a 19.03%improvement for C=0.89 compared to C=1.00,while surface roughness with a 61.24%improvement at RMS=0.031 compared to RMS=0 and taper with a 38.29%improvement at β=20°compared to β=0°also exert significant effects.This work provides engineering design guidelines for high-efficiency,low-cost absorbers.展开更多
In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumu...In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumulation of identical line contacts with half-width given by the truncated area divided by the contact patch number at varying heights.Based on the contact stiffness of two-dimensional flat punch,the total stiffness of rough surface is estimated,and then the normal load is calculated by an incremental method.For various rough surfaces,the approximately linear load-area relationships predicted by the proposed model agree well with the results of finite element simulations.It is found that the real average contact pressure depends significantly on profile properties.展开更多
Based on the assumption of the plain-strain problem, various optimization or random search methods have been developed for locating the critical slip surfaces in slope-stability analysis, but none of such methods is a...Based on the assumption of the plain-strain problem, various optimization or random search methods have been developed for locating the critical slip surfaces in slope-stability analysis, but none of such methods is applicable to the 3D case. In this paper, a simple Monte Carlo random simulation method is proposed to identify the 3D critical slip surface. Assuming the initial slip to be the lower part of a slip ellipsoid, the 3D critical slip surface is located by means of a minimized 3D safety factor. A column-based 3D slope stability analysis model is used to calculate this factor. In this study, some practical cases of known minimum safety factors and critical slip surfaces in 2D analysis are extended to 3D slope problems to locate the critical slip surfaces. Compared with the 2D result, the resulting 3D critical slip surface has no apparent difference in terms of only cross section, but the associated 3D safety factor is definitely higher.展开更多
A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream su...A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.展开更多
The motion of gas bubbles beneath a free surface will lead to a spike of fluid on the free surface. The distance of the bubbles to the free surface is the key factor to different phenomena. When the inception distance...The motion of gas bubbles beneath a free surface will lead to a spike of fluid on the free surface. The distance of the bubbles to the free surface is the key factor to different phenomena. When the inception distance varies in some range, crown phenomenon would happen after the impact of weak buoyancy bubbles, so this kind of spike is defined as crown spike in the present paper. Based on potential flow theory, a three-dimensional numerical model is established to simulate the motion of the free-surface spike generated by one bubble or a horizontal line of two in-phase bubbles. After the downward jet formed near the end of the collapse phase, the simulation of the free surface is performed to study the crown spike without regard to the toroidal bubble＇s effect. Calculations about the interaction between one bubble and free surface agree well with the experimental results conducted with a high-speed camera, and relative error is within 15%. Crown spike in both single- and two-bubble cases are simulated numerically. Different features and laws of the motion of crown spike, depending on the bubble-boundary distances and the inter-bubble distances, have been investigated.展开更多
The present study elaborates three-dimensional flow of Williamson nanoliquid over a nonlinear stretchable surface. Fluid flow obeys Darcy–Forchheimer porous medium. A bidirectional nonlinear stretching surface genera...The present study elaborates three-dimensional flow of Williamson nanoliquid over a nonlinear stretchable surface. Fluid flow obeys Darcy–Forchheimer porous medium. A bidirectional nonlinear stretching surface generates the flow. Convective surface condition of heat transfer is taken into consideration. Further the zero nanoparticles mass flux condition is imposed at the boundary. Effects of thermophoresis and Brownian diffusion are considered. Assumption of boundary layer has been employed in the problem formulation. Convergent series solutions for the nonlinear governing system are established through the optimal homotopy analysis method(OHAM). Graphs have been sketched in order to analyze that how the velocity, temperature and concentration distributions are affected by distinct emerging flow parameters. Skin friction coefficients and local Nusselt number are also computed and discussed.展开更多
The biomechanical changes during functional loading and unloading of the human gastrointestinal （GI） tract are not fully understood. GI function is usually studled by introducing probes in the GI lumen. Computer mod...The biomechanical changes during functional loading and unloading of the human gastrointestinal （GI） tract are not fully understood. GI function is usually studled by introducing probes in the GI lumen. Computer modeling offers a promising alternative approach in this regard, with the additional ability to predict regional stresses and strains in inaccessible locations. The tension and stress distributions in the GI tract are related to distensibility （tension-strain relationship） and smooth muscle tone. lore knowledge on the tension and stress on the GI tract are needed to improve diagnosis of patients with gastrointestinal disorders. A modeling framework that can be used to integrate the physiological, anatomical and medical knowledge of the GI system has recently been developed. The 3-D anatomical model was constructed from digital images using ultrasonography, computer tomography （CT） or magnetic resonance imaging （IRI）. Different mathematical algorithms were developed for surface analysis based on thin-walled structure and the finite element method was applied for the mucosa-folded three layered esophageal model analysis. The tools may be useful for studying the geometry and biomechanical properties of these organs in health and disease. These studies will serve to test the structurefunction hypothesis of geometrically complex organs.展开更多
基金National Key Research and Development Program of China,Grant/Award Number:2021YFC2902103National Natural Science Foundation of China,Grant/Award Number:51934001Fundamental Research Funds for the Central Universities,Grant/Award Number:2023JCCXLJ02。
文摘Fracture surface contour study is one of the important requirements for characterization and evaluation of the microstructure of rocks.Based on the improved cube covering method and the 3D contour digital reconstruction model,this study proposes a quantitative microstructure characterization method combining the roughness evaluation index and the 3D fractal dimension to study the change rule of the fracture surface morphology after blasting.This method was applied and validated in the study of the fracture microstructure of the rock after blasting.The results show that the fracture morphology characteristics of the 3D contour digital reconstruction model have good correlation with the changes of the blasting action.The undulation rate of the three-dimensional surface profile of the rock is more prone to dramatic rise and dramatic fall morphology.In terms of tilting trend,the tilting direction also shows gradual disorder,with the tilting angle increasing correspondingly.All the roughness evaluation indexes of the rock fissure surface after blasting show a linear and gradually increasing trend as the distance to the bursting center increases;the difference between the two-dimensional roughness evaluation indexes and the three-dimensional ones of the same micro-area rock samples also becomes increasingly larger,among which the three-dimensional fissure roughness coefficient JRC and the surface roughness ratio Rs display better correlation.Compared with the linear fitting formula of the power function relationship,the three-dimensional fractal dimension of the postblast fissure surface is fitted with the values of JRC and Rs,which renders higher correlation coefficients,and the degree of linear fitting of JRC to the three-dimensional fractal dimension is higher.The fractal characteristics of the blast-affected region form a unity with the three-dimensional roughness evaluation of the fissure surface.
基金supported in part by the Science and Technology Innovation Program of Hunan Province(2024RC1007)the Young Scientists Fund of the National Natural Science Foundation of China(62303491)+2 种基金the Major Program of Xiangjiang Laboratory(22XJ01005)the Young Scientists Fund of the National Natural Science Foundation of China(62203473)Central South University Post-Graduate Independent Exploration and Innovation Project(2024ZZTS0451).
文摘Today,a well-devised charging operation scheme is urgently needed by on-site workmen and is critical for building an intelligent blast furnace(BF).Previous research on charging operations always focused on the two-dimensional shape of the burden surface(i.e.,a single radial profile)while neglecting the unique feature of global dissymmetry,severely restricting the development of precise charging.For this reason,this study proposes an innovative optimization strategy for the charging operation under the three-dimensional burden surface,which is the first attempt in this field.First,a practicable region partitioning scheme is introduced,and the partitioning results are then integrated with the charging mechanism to construct a three-dimensional burden surface prediction model.Next,the intrinsic relationship between the operational parameters and charging volume is revealed based on the law of mass conservation,which forms the basis for defining a novel operational parameter with variable-speed utility,referred to as the neotype charging matrix(NCM).To find the best NCM,a customized NCM optimization strategy,involving a dual constraint handling technique in conjunction with a two-stage hybrid variable differential evolution algorithm,is further developed.The industrial experiment results manifest that the partitioning scheme significantly enhances the accuracy of burden surface description.Moreover,the NCM optimization strategy offers greater flexibility and higher accuracy than current mainstream optimization strategies for the charging matrix(CM).
基金National Natural Science Foundation of China(Grant No.51804318)the China Postdoctoral Science Foundation Founded Project(Grant No.2019M650963)National Key Basic Research and Development Program of China(Grant No.2014CB239203).
文摘Morphology of hydraulic fracture surface has significant effects on oil and gas flow,proppant migration and fracture closure,which plays an important role in oil and gas fracturing stimulation.In this paper,we analyzed the fracture surface characteristics induced by supercritical carbon dioxide(SC-CO_(2))and water in open-hole and perforation completion conditions under triaxial stresses.A simple calculation method was proposed to quantitatively analyze the fracture surface area and roughness in macro-level based on three-dimensional(3D)scanning data.In micro-level,scanning electron micrograph(SEM)was used to analyze the features of fracture surface.The results showed that the surface area of the induced fracture increases with perforation angle for both SC-CO_(2)and water fracturing,and the surface area of SC-CO_(2)-induced fracture is 6.49%e58.57%larger than that of water-induced fracture.The fractal dimension and surface roughness of water-induced fractures increase with the increase in perforation angle,while those of SC-CO_(2)-induced fractures decrease with the increasing perforation angle.A considerable number of microcracks and particle peeling pits can be observed on SC-CO_(2)-induced fracture surface while there are more flat particle surfaces in water-induced fracture surface through SEM images,indicating that fractures tend to propagate along the boundary of the particle for SC-CO_(2)fracturing while water-induced fractures prefer to cut through particles.These findings are of great significance for analyzing fracture mechanism and evaluating fracturing stimulation performance.
基金The authors gratefully acknowledge the support of the National Natural Science Foundation of China(Nos.51705142,51535012,U1604255)the Key Research and Development Project of Hunan province(Nos.2016JC2001 and 2018JJ3162)and the Fundamental Research Funds for the Central Universities of Central South University(No.2019zzts255).
文摘The contact calculation of three-dimensional real rough surfaces is the frontier field of tribology and surface science.In this study,we consider the interaction and elastic-plastic deformation characteristics of asperities and further,propose an analytical contact calculation method for rough surfaces considering the interaction of asperities.Based on the watershed algorithm,the rough surface is segmented and the asperities are reconstructed into ellipsoids.According to the height relationship between the asperities,the definition of the deformation reference height of the matrix between each couple of asperities is provided.Subsequently,the calculation formula of the substrate deformation is provided according to the local contact pressure considering the elastic-plastic deformation of the asperity,and the contact state under a specific load is determined using the iterative correction method.The results correspond with those of finite element numerical calculation and the study reveals the following:(1)compared with the results obtained without considering the asperity interaction,contact area,distance,and stiffness will be reduced by 6.6%,19.6%,and 49.5%,respectively,when the influence of asperity interaction is considered;(2)the interaction of the asperities has the greatest influence on the surface contact distance and stiffness.Under the same load,the existence of asperity interaction will reduce the contact distance,area,and stiffness;(3)considering the interaction of the asperities,the higher asperity will bear more load,but it will simultaneously reduce the contact of the surrounding area and increase that of the distant area.The calculation method proposed in this study has the advantages of high calculation efficiency and accuracy,thus,providing the calculation basis and method for subsequent studies on service performance of rough surfaces,such as the calculation of contact stiffness and fatigue performance analysis of rough surfaces.
基金supported by the National Natural Science Foundation of China(Grant Nos.61308071,61601355,and 61571355)the Natural Science Foundation of Shaanxi Province,China(Grant No.2016JM6011)
文摘Based on the practical situation of nondestructive examination, the calculation model of the composite scattering is established by using a three-dimensional half-space finite difference time domain, and the Monte Carlo method is used to solve the problem of the optical surface with roughness in the proposed scheme. Moreover, the defect particles are observed as periodic particles for a more complex situation. In order to obtain the scattering contribution of defects inside the optical surface, a difference radar cross section is added into the model to analyze the selected calculations on the effects of numbers, separation distances, different depths and different materials of defects. The effects of different incident angles are also discussed. The numerical results are analyzed in detail to demonstrate the best position to find the defects in the optical surface by detecting in steps of a fixed degree for the incident angle.
基金Project supported by the National Natural Science Foundation of China(Grant No.61771407)
文摘A parabolic equation （PE） based method for analyzing composite scattering under an electromagnetic wave incidence at low grazing angle, which composes of three-dimensional （3-D） electrically large targets and rough surface, is presented and discussed. A superior high-order PE version is used to improve the accuracy at wider paraxial angles, and along with the alternating direction implicit （ADI） differential technique, the computational efficiency is further improved. The formula of bistatic normalized radar cross section is derived by definition and near-far field transformation. Numerical examples are given to show the validity and accuracy of the proposed approach, in which the results are compared with those of Kirchhoff approximation （KA） and moment of method （MoM）. Furthermore, the bistatic scattering properties of composite model in which the 3-D PEC targets on or above the two-dimensional Gaussian rough surfaces under the tapered wave incidence are analyzed.
基金the Scientific and Technological Research Council of Türkiye(TÜBiTAK).
文摘This study investigated surface roughness,the wettability behavior,and surface energy of Co-based alloy specimens textured using the biomimetic Laser Surface Texturing(LST)method.The surface texture was inspired by the patterns found on marine shells.The impacts of the parameters on wettability,Surface Free Energy(SFE),surface topography,and texture roughness generated by the laser beam tracking a spiral path were investigated.Reducing spiral pitch produces more complicated and chaotic surface patterns.Most surfaces are hydrophobic,and surface roughness and topography influence the Contact Angle(CA).Topography and roughness were affected by frequency and scanning speed;a decrease in scanning speed and frequency generated more chaotic and irregular surface textures.With general factorial analysis and Analysis of Variance(ANOVA),our statistical study reveals that accounting for 88%of the influence,the scanning speed is the primary factor influencing surface roughness.On the other hand,the spiral pitch is essential for defining the struc-tural features of the surface,even if it less influences roughness.The SFE of laser-textured CoCr28Mo alloy specimens was optimizable within the range of 14-32 mN/m.The relevant findings offer valuable insights into optimizing LST for the specific surface properties of the Co-based alloy.
基金funding support from the National Natural Science Foundation of China(Grant No.52274082)the Program of Qingjiang Excellent Young Talents,Jiangxi University of Science and Technology(Grant No.JXUSTQJBJ2020003)the Innovation Fund Designated for Graduate Students of Jiangxi Province(Grant No.YC2023-B215).
文摘The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle on the fracture surface roughness plays an important role in estimating the damage degree and stability of deep rock mass.In this paper,the variations of fracture surface roughness of granite after different heating and thermal cycles were investigated using the joint roughness coefficient method(JRC),three-dimensional(3D)roughness parameters,and fractal dimension(D),and the mechanism of damage and deterioration of granite were revealed.The experimental results show an increase in the roughness of the granite fracture surface as temperature and cycle number were incremented.The variations of JRC,height parameter,inclination parameter and area parameter with the temperature conformed to the Boltzmann's functional distribution,while the D decreased linearly as the temperature increased.Besides,the anisotropy index(Ip)of the granite fracture surface increased as the temperature increased,and the larger parameter values of roughness characterization at different temperatures were attained mainly in directions of 20°–40°,60°–100°and 140°–160°.The fracture aperture of granite after fracture followed the Gauss distribution and the average aperture increased with increasing temperature,which increased from 0.665 mm at 25℃to 1.058 mm at 800℃.High temperature caused an uneven thermal expansion,water evaporation,and oxidation of minerals within the granite,which promoted the growth and expansion of microfractures,and reduced interparticle bonding strength.In particular,the damage was exacerbated by the expansion and cracking of the quartz phase transition after T>500℃.Thermal cycles contributed to the accumulation of this damage and further weakened the interparticle bonding forces,resulting in a significant increase in the roughness,anisotropy,and aperture of the fracture surface after five cycles.
基金Project(2024A1515240020)supported by the Guangdong Basic and Applied Basic Research Foundation,China。
文摘The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.
基金supported by the National Key Research and Development Program of China(2022YFB3605902)the National Natural Science Foundation of China(52375411,52293402)。
文摘Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and subsurface damage depth(SDD)are crucial indicators for evaluating the surface quality of these materials after grinding.Existing prediction models lack general applicability and do not accurately account for the complex material behavior under grinding conditions.This paper introduces novel models for predicting both surface roughness and SDD in hard and brittle semiconductor materials.The surface roughness model uniquely incorporates the material’s elastic recovery properties,revealing the significant impact of these properties on prediction accuracy.The SDD model is distinguished by its analysis of the interactions between abrasive grits and the workpiece,as well as the mechanisms governing stress-induced damage evolution.The surface roughness model and SDD model both establish a stable relationship with the grit depth of cut(GDC).Additionally,we have developed an analytical relationship between the GDC and grinding process parameters.This,in turn,enables the establishment of an analytical framework for predicting surface roughness and SDD based on grinding process parameters,which cannot be achieved by previous models.The models were validated through systematic experiments on three different semiconductor materials,demonstrating excellent agreement with experimental data,with prediction errors of 6.3%for surface roughness and6.9%for SDD.Additionally,this study identifies variations in elastic recovery and material plasticity as critical factors influencing surface roughness and SDD across different materials.These findings significantly advance the accuracy of predictive models and broaden their applicability for grinding hard and brittle semiconductor materials.
基金supported by H2020-MSCA-RISE-778104–ThermaSMART,Royal Society(IEC\NSFC\211210)doctoral degree scholarship of China Scholarship Council(CSC).
文摘Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a substrate to prepare a biomimetic surface with different surface roughness and micro-pillars arranged in array morphology.The evaporation dynamics and interfacial heat transfer processes of deionised water droplets on the bioinspired microstructure surface were experimentally studied.The study not only proves the feasibility of preparing hydrophilic biomimetic functional surfaces directly through photoresist materials and photolithography technology but also shows that by adjusting the structural parameters and arrangement of the surface micro-pillar structure,the wettability of the biomimetic surface can be significantly linearly regulated,thereby effectively affecting the heat and mass transfer process at the droplet liquid-vapour interface.Analysis of the results shows that by controlling the biomimetic surface microstructure,the wettability can be enhanced by about 22%at most,the uniformity of the temperature distribution at the liquid-vapour interface can be improved by about 34%,and the average evaporation rate can be increased by about 28%.This study aims to provide some guidance for the research on bionic surface design based on photoresist materials.
基金Project(52372391)supported by the National Natural Science Foundation of China。
文摘Precise solutions for wheel-rail adhesion are important to the traction and braking of the high-speed trains under wet conditions.Current models predominantly rely on Hertzian contact theory assumptions.The present work proposes a novel non-Hertzian wheel-rail adhesion model to clarify the adhesion mechanisms under wet conditions.The non-Hertzian elastohydrodynamic lubrication(EHL)model was developed to obtain wheel-rail normal contact pressure under wet conditions with rough surfaces.The non-Hertzian extended creep force(ECF)model,which considers the effects of pressure and temperature on the elastic-plastic characteristics of the third body layer(3BL),was used to solve the tangential problems based on wheel-rail normal contact results.The numerical model was also validated by the high-speed wheel-rail adhesion laboratory tests.The wheel-rail rolling contact characteristics at different wheelset lateral displacements are investigated.The results reveal that the distributions of normal pressure,film thickness,tangential stress,and temperature show typical non-Hertzian characteristics.Finally,the effects of train speed and surface roughness on the adhesion characteristics are studied at different lateral displacements.The findings show that the present model can be used for the prediction of high-speed railway adhesion characteristics.
基金the financial supports from National Key R&D Program of China(No.2022YFB3403301)the Funds for International Cooperation and Exchange of the National Natural Science Foundation of China(No.52311530080)。
文摘Modern industrial equipment is increasingly characterized by miniaturization,integration,and high performance,necessitating the production of complex structural parts with exceptionally high internal surface quality.Direct manufacturing often leads to high internal surface roughness,which traditional finishing and measuring methods cannot adequately address due to the decreasing size and increasing complexity of internal structures.This is especially true for components like pipes with large aspect ratios,extremely small deep holes,multi-stage bends,cross pipes,and array holes.To meet the high-performance manufacturing demands of these parts,advanced internal surface finishing and roughness measurement technologies have gained significant attention.This review focuses on the challenges and solutions related to internal surface parts with various apertures and complex structures.Internal surface finishing methods are categorized into mechanical finishing,fluid-based finishing,and energy-field-based finishing based on their characteristics.Roughness measurement technologies are divided into tool-probing and non-probing methods.The principles,required equipment,and key parameters of each finishing and measurement approach are discussed in detail.Additionally,the advantages and limitations of these methods are summarized,and future trends are forecasted.This paper serves as a comprehensive guide for researchers and engineers aiming to enhance the internal surface quality of complex structure parts.
基金funded by the National Natural Science Foundation of China,grant number 52406102,received by Haiyan YuShandong Provincial Natural Science Foundation,grant number ZR2023QE258,received by Haiyan Yu.
文摘High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber performance,practical manufacturing processes and prolonged operational wear inevitably introduce surface roughness and structural deviations,which profoundly impact radiative properties.This study constructs a ZnS/Ag solar absorber model with surface roughness and employs the finite-difference time-domain method to investigate how characteristic length,surface roughness,porosity,pore shape factor,and taper influence its radiative properties in the 3μm-5μm band at 750 K.Results show optimal absorption at a 1μm characteristic length with a 36.72%improvement compared to the model with l=0.25μm,increased absorption with higher porosity with a 69.29%improvement at 0.6 compared to the non-porous structure,lower circularity with a 19.03%improvement for C=0.89 compared to C=1.00,while surface roughness with a 61.24%improvement at RMS=0.031 compared to RMS=0 and taper with a 38.29%improvement at β=20°compared to β=0°also exert significant effects.This work provides engineering design guidelines for high-efficiency,low-cost absorbers.
基金supported by the National Natural Science Foundation of China(Grant Nos.12372100,12302126,and 12302141)the China Postdoctoral Science Foundation(Grant No.2023M732799)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.xzy012024020)Sihe Wang also thanks the support from the China Scholarship Council(CSC).
文摘In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumulation of identical line contacts with half-width given by the truncated area divided by the contact patch number at varying heights.Based on the contact stiffness of two-dimensional flat punch,the total stiffness of rough surface is estimated,and then the normal load is calculated by an incremental method.For various rough surfaces,the approximately linear load-area relationships predicted by the proposed model agree well with the results of finite element simulations.It is found that the real average contact pressure depends significantly on profile properties.
文摘Based on the assumption of the plain-strain problem, various optimization or random search methods have been developed for locating the critical slip surfaces in slope-stability analysis, but none of such methods is applicable to the 3D case. In this paper, a simple Monte Carlo random simulation method is proposed to identify the 3D critical slip surface. Assuming the initial slip to be the lower part of a slip ellipsoid, the 3D critical slip surface is located by means of a minimized 3D safety factor. A column-based 3D slope stability analysis model is used to calculate this factor. In this study, some practical cases of known minimum safety factors and critical slip surfaces in 2D analysis are extended to 3D slope problems to locate the critical slip surfaces. Compared with the 2D result, the resulting 3D critical slip surface has no apparent difference in terms of only cross section, but the associated 3D safety factor is definitely higher.
基金Sponsored by National Natural Science Foundation of China(50175095)Provincial Natural Science Foundation of Hebei of China(502173)
文摘A new method,the stream surface strip element method,for simulating the three-dimensional deformation of plate and strip rolling process was proposed.The rolling deformation zone was divided into a number of stream surface(curved surface)strip elements along metal flow traces,and the stream surface strip elements were mapped into the corresponding plane strip elements for analysis and computation.The longitudinal distributions of the lateral displacement and the altitudinal displacement of metal were respectively constructed to be a quartic curve and a quadratic curve,of which the lateral distributions were expressed as the third-power spline function,and the altitudinal distributions were fitted in the quadratic curve.From the flow theory of plastic mechanics,the mathematical models of the three-dimensional deformations and stresses of the deformation zone were constructed.Compared with the streamline strip element method proposed by the first author of this paper,the stream surface strip element method takes into account the uneven distributions of stresses and deformations along altitudinal direction,and realizes the precise three-dimensional analysis and computation.The simulation example of continuous hot rolled strip indicates that the method and the model accord with facts and provide a new reliable engineering-computation method for the three-dimensional mechanics simulation of plate and strip rolling process.
基金Project supported by the Major Basic Research Project of National Security of China(Grant No.613157)the Excellent Young Scientists Fund of China(Grant No.51222904)
文摘The motion of gas bubbles beneath a free surface will lead to a spike of fluid on the free surface. The distance of the bubbles to the free surface is the key factor to different phenomena. When the inception distance varies in some range, crown phenomenon would happen after the impact of weak buoyancy bubbles, so this kind of spike is defined as crown spike in the present paper. Based on potential flow theory, a three-dimensional numerical model is established to simulate the motion of the free-surface spike generated by one bubble or a horizontal line of two in-phase bubbles. After the downward jet formed near the end of the collapse phase, the simulation of the free surface is performed to study the crown spike without regard to the toroidal bubble＇s effect. Calculations about the interaction between one bubble and free surface agree well with the experimental results conducted with a high-speed camera, and relative error is within 15%. Crown spike in both single- and two-bubble cases are simulated numerically. Different features and laws of the motion of crown spike, depending on the bubble-boundary distances and the inter-bubble distances, have been investigated.
文摘The present study elaborates three-dimensional flow of Williamson nanoliquid over a nonlinear stretchable surface. Fluid flow obeys Darcy–Forchheimer porous medium. A bidirectional nonlinear stretching surface generates the flow. Convective surface condition of heat transfer is taken into consideration. Further the zero nanoparticles mass flux condition is imposed at the boundary. Effects of thermophoresis and Brownian diffusion are considered. Assumption of boundary layer has been employed in the problem formulation. Convergent series solutions for the nonlinear governing system are established through the optimal homotopy analysis method(OHAM). Graphs have been sketched in order to analyze that how the velocity, temperature and concentration distributions are affected by distinct emerging flow parameters. Skin friction coefficients and local Nusselt number are also computed and discussed.
文摘The biomechanical changes during functional loading and unloading of the human gastrointestinal （GI） tract are not fully understood. GI function is usually studled by introducing probes in the GI lumen. Computer modeling offers a promising alternative approach in this regard, with the additional ability to predict regional stresses and strains in inaccessible locations. The tension and stress distributions in the GI tract are related to distensibility （tension-strain relationship） and smooth muscle tone. lore knowledge on the tension and stress on the GI tract are needed to improve diagnosis of patients with gastrointestinal disorders. A modeling framework that can be used to integrate the physiological, anatomical and medical knowledge of the GI system has recently been developed. The 3-D anatomical model was constructed from digital images using ultrasonography, computer tomography （CT） or magnetic resonance imaging （IRI）. Different mathematical algorithms were developed for surface analysis based on thin-walled structure and the finite element method was applied for the mucosa-folded three layered esophageal model analysis. The tools may be useful for studying the geometry and biomechanical properties of these organs in health and disease. These studies will serve to test the structurefunction hypothesis of geometrically complex organs.
