Based on the production practice of medium carbon thin slabs in the CSP plant,the reasons and influencing factors for the formation of longitudinal cracks were investigated,and some industrial measures were taken to e...Based on the production practice of medium carbon thin slabs in the CSP plant,the reasons and influencing factors for the formation of longitudinal cracks were investigated,and some industrial measures were taken to eliminate the cracks.The results show that the efficient solutions to reduce longitudinal cracks are improving the performance of the mold powder,stabilizing the mold heat flux,and maintaining a proper taper of the mold during casting.Proper pouring temperature and secondary cooling also play important roles in preventing longitudinal surface cracks.展开更多
It has been postulated that, with tensile loading conditions, micro-cracks onthin hard film act as stress concentrators enhancing plastic deformation of the substrate materialin their vicinity. Under favorable conditi...It has been postulated that, with tensile loading conditions, micro-cracks onthin hard film act as stress concentrators enhancing plastic deformation of the substrate materialin their vicinity. Under favorable conditions the localized plastic flow near the cracks may turninto macroscopic plastic strain thus affects the plasticity behaviors of the substrate. Thisphenomenon is analyzed quantitatively with finite element method with special attention focused onthe analysis and discussion of the effects of plastic work hardening rate, film thickness and crackdepth on maximum plastic strain, critical loading stress and the size of the local plasticdeformation zone. Results show that micro-cracks on thin hard film have unnegligible effects on theplasticity behaviors of the substrate material under tensile loading.展开更多
In this paper,the mechanics of strip edge cracks and its propagation has been studied,and the effects of strip edge drop and stress intensity factor(SIF) on edge crack defections during cold rolling of thin strip have...In this paper,the mechanics of strip edge cracks and its propagation has been studied,and the effects of strip edge drop and stress intensity factor(SIF) on edge crack defections during cold rolling of thin strip have been discussed.An experimental investigation was presented into the effect of strip edge drop on edge cracks during cold rolling of thin strip.The edge crack increases significantly due to more inhomogeneous deformation and work hardening at the strip edge.The effective stress intensity factor range is important as it represents the major physical cause of the crack propagation.The efficiency and reliability of the SIF analytical model has been demonstrated in the study.The proposed method for predicting strip edge crack is helpful in producing defect-free products and providing an understanding of the mechanics of edge crack propagation in cold rolling of thin strip.展开更多
Textile reinforced concrete （TRC） is especially suitable for the thin-walled and light-weight structural elements with a high load-bearing capacity. For this thin element, the concrete cover thickness is an importan...Textile reinforced concrete （TRC） is especially suitable for the thin-walled and light-weight structural elements with a high load-bearing capacity. For this thin element, the concrete cover thickness is an important factor in affecting the mechanical and anti-crack performance. Therefore, the influences of the surface treatment of the textile and mixing polypropylene fiber into the concrete on the properties of the components with different cover thickness were experimentally studied with four-point bending tests. The experimental results show that for the components with the same cover thickness, sticking sand on epoxy resin-impregnated textile and adding short fiber into the concrete are helpful to improve their mechanical performance. The 2-3 mm cover thickness is enough to meet the anchorage requirements of the reinforcement fiber and the component has good crack pattern and mechanical behavior at this condition. Comparison between the calculated and the experimental Values of flexural capacity reveals satisfactory agreement. Finally, based on the calculation model of the crack spacing of reinforced concrete structures, the crack extension of this thin-wall component was qualitatively analyzed and the same results with the experimental were obtained.展开更多
The FE simulation results of transverse stresses and strains during welding of thin aluminum alloy plate are presented. The results indicate that restraint condition is the main factor that determines whether or not h...The FE simulation results of transverse stresses and strains during welding of thin aluminum alloy plate are presented. The results indicate that restraint condition is the main factor that determines whether or not hot cracking will occur. With rigid restraint hot cracking (crater cracking) will occur at the arc-stopping end, and such cracking usually will not occur without external restraint. But under restraint-free condition it is easy for terminal cracks to occur.展开更多
Straight and Bent nano-cantilever specimens are respectively proposed to investigate the single-mode and mixed-mode crack initiation at the Cu/Si interface edge in nanoscale components. With a minute loading apparatus...Straight and Bent nano-cantilever specimens are respectively proposed to investigate the single-mode and mixed-mode crack initiation at the Cu/Si interface edge in nanoscale components. With a minute loading apparatus, all nanoscale samples are in situ loaded and observed. Numerical analysis is employed to acquire the critical interfacial stress distributions during crack initiation. The stress concentration regions near the edge of Cu/Si interface in all specimens are within the scale of 100 nm, and the critical normal and shear stresses have a circular relation in nanoscale components, which represents the fracture criterion of the interface in nanoscale components.展开更多
The third member of Weixinnanliu in the west of the South China Sea develops thin interbeds, and the vertical extension of fracturing fractures is excessive. Once the fractures extend vertically to the upper and lower...The third member of Weixinnanliu in the west of the South China Sea develops thin interbeds, and the vertical extension of fracturing fractures is excessive. Once the fractures extend vertically to the upper and lower aquifers, it is easy to cause water flooding of oil wells, and the effect after fracturing is not obvious. The present work aims to explore the longitudinal extension law of fractures in Low Permeability Thin Interbed Reservoir based on the finite element calculation platform. A three-dimensional expansion model of hydraulic fractures in the target reservoir was established, and the displacement, fracturing fluid viscosity, minimum horizontal principal stress difference, vertical stress, interlayer thickness, perforation point separation were studied. The interlayer distance and other factors affect the crack propagation law. The research results show that the thin interbed fractures have three forms: T-shaped fractures, through-layer fractures, and I-shaped fractures;for the target layer, the overlying stress is relatively large, and the minimum principal stress is along the horizontal direction. Vertical cracks;the farther the perforation point is or the greater the stress difference, the smaller the thickness of the interlayer required to control the fracture height;the stress difference is 3 MPa, and the distance between the perforation points exceeds 10 m, the thickness of the interlayer is required to be ≥4 m;In order to ensure that the width of the fracture in the middle spacer does not affect the placement of the proppant, it is recommended that the displacement be controlled within 3 m<sup>3</sup>/min and the viscosity of the fracturing fluid is 150 mPa·s;in addition, the thickness of the spacer required to control the fracture height is different due to different geological parameters. Different, different wells need targeted analysis.展开更多
The general solution of stresses is derived for a T-shaped junction of two thin plates with an adhesion crack. The plates are orthotropic. A shear force is applied on the crack surface. The analysis is based on the su...The general solution of stresses is derived for a T-shaped junction of two thin plates with an adhesion crack. The plates are orthotropic. A shear force is applied on the crack surface. The analysis is based on the supposition that the stresses in each plate can be approximated by a plane stress condition. The results obtained are verified by numerical calculation of FEM.展开更多
This study proposed a prediction formula for the torsional strength enabling to reflect the tensile strength of ultra high performance concrete (UHPC) beams based upon the thin-walled tube theory. The remarkable ducti...This study proposed a prediction formula for the torsional strength enabling to reflect the tensile strength of ultra high performance concrete (UHPC) beams based upon the thin-walled tube theory. The remarkable ductile behavior of UHPC can also be attributed to the steel fiber reinforcement. This feature must be considered to provide rational explanation of the torsional behavior of UHPC structures. In this study, the proposed torsional design adopts a modified thin-walled tube theory so as to consider the tensile behavior of UHPC. And torsion test was conducted on thin-walled UHPC box beams to validate the proposed formula through comparison of the predicted torsional strength with the experimental results. The comparison of the predicted values of the cracking torque and torsional moment resistance with those observed in the torsional test of UHPC verified the validity of the design method. The contribution of the steel fibers to the torsional strength and cracking load was larger than that of the stirrups, but the stirrups appeared to contribute additionally to the torsional ductility. Accordingly, it is recommended that design should exploit effectively the contribution of the steel fiber rather than arrange a larger number of stirrups in UHPC structures subjected to torsion.展开更多
Fractal dimension fd, was used as one of the parameters to describe dessicationcracking pattern of a remolded Black Cotton soil (Eutric Vertisol). The fractal dimension computed from filtered, thinned and skeletonized...Fractal dimension fd, was used as one of the parameters to describe dessicationcracking pattern of a remolded Black Cotton soil (Eutric Vertisol). The fractal dimension computed from filtered, thinned and skeletonized binary images of soil cracks using the Fractal3 software provided an insight into temporal variability of fd as well as its relationship with the Crack Intensity Factor (CIF) and Soil Moisture Content (SMC). The results showed that even for single crack, the fd prior to filtering and thinning were higher than after. Cracking patterns were observedfroma chosen soil sample during dessication and the corresponding relationship between fd and CIF compared and monitored. As the critical SMC decreased during drying (45% to 27%), the CIF soil increased (0.023% - 5.75%), so did the fd (1.233 to 1.7193). The fd showed a positive linear correlation with CIF at r<sup>2</sup> = 0.247 (P fd with SMC was best described using a polynomial function at r<sup>2</sup> = 0.969 (P fd was sensitive to dessication cracking and therefore on SMC changes. Visual observation of dessication cracking showed that CIF increased and attained stability after day 4 while the computed and logarithmic transformed crack area attained stability between days 7 to 10 gradually decreasing to values below 2%. The estimated crack Cover or Brightness of the digitized binary images also gave better approximation of the CIF though this was slightly higher. Our results showed that dessication cracking of the Eutric Vertisol was independent of antecedent critical SMC and was time-constrained. Further soil cracking therefore stopped once maximum CIF was attained and only widening and deepening of pre-existing cracks continued.展开更多
Thin bonded films have many applications (i.e. in information storage and processing systems, and etc.). In many cases, thin bonded films are in a state of residual tension, which can lead to film cracking and crack e...Thin bonded films have many applications (i.e. in information storage and processing systems, and etc.). In many cases, thin bonded films are in a state of residual tension, which can lead to film cracking and crack extension in one layer often accompanies failure in whole systems. In this paper, we analyze a channel crack advanced throughout thickness of an elastic thin film bonded to a dissimilar semi-infinite substrate material via finite element method (FEM). In order to simplify modeling, the problem is idealized as plane strain and a two-dimensional model of a film bonded to an elastic substrate is proposed for simulating channel crack in thin elastic film. Film is modeled by common 4-node and substrate by infinite 4-node meshes. The stress intensity factor (SIF) for cracked thin film has been obtained as a function of elastic mismatch between the substrate and the film. The results indicate that in elastic mismatch state, SIF is more than match state. On the other hand, mismatch state is more sensitive to crack than match state. And SIF has also increased by increasing Young’s modulus and Poisson ratio of film.展开更多
文摘Based on the production practice of medium carbon thin slabs in the CSP plant,the reasons and influencing factors for the formation of longitudinal cracks were investigated,and some industrial measures were taken to eliminate the cracks.The results show that the efficient solutions to reduce longitudinal cracks are improving the performance of the mold powder,stabilizing the mold heat flux,and maintaining a proper taper of the mold during casting.Proper pouring temperature and secondary cooling also play important roles in preventing longitudinal surface cracks.
基金This project is supported by National Natural Science Foundation of China(No.59705009).
文摘It has been postulated that, with tensile loading conditions, micro-cracks onthin hard film act as stress concentrators enhancing plastic deformation of the substrate materialin their vicinity. Under favorable conditions the localized plastic flow near the cracks may turninto macroscopic plastic strain thus affects the plasticity behaviors of the substrate. Thisphenomenon is analyzed quantitatively with finite element method with special attention focused onthe analysis and discussion of the effects of plastic work hardening rate, film thickness and crackdepth on maximum plastic strain, critical loading stress and the size of the local plasticdeformation zone. Results show that micro-cracks on thin hard film have unnegligible effects on theplasticity behaviors of the substrate material under tensile loading.
文摘In this paper,the mechanics of strip edge cracks and its propagation has been studied,and the effects of strip edge drop and stress intensity factor(SIF) on edge crack defections during cold rolling of thin strip have been discussed.An experimental investigation was presented into the effect of strip edge drop on edge cracks during cold rolling of thin strip.The edge crack increases significantly due to more inhomogeneous deformation and work hardening at the strip edge.The effective stress intensity factor range is important as it represents the major physical cause of the crack propagation.The efficiency and reliability of the SIF analytical model has been demonstrated in the study.The proposed method for predicting strip edge crack is helpful in producing defect-free products and providing an understanding of the mechanics of edge crack propagation in cold rolling of thin strip.
基金Supported by the National Natural Science Foundation of China(No.51108451)the Natural Science Foundation of Jiangsu Province of China(No.BK2011220)+2 种基金the Fundamental Research Funds for the Central Universities of China(Nos.2010QNA45, 2011FZA4017)Postdoctoral Science Foundation of China(No.2012M511817)Postdoctoral Science Foundation of Jiangsu Province(No.1102082C)
文摘Textile reinforced concrete （TRC） is especially suitable for the thin-walled and light-weight structural elements with a high load-bearing capacity. For this thin element, the concrete cover thickness is an important factor in affecting the mechanical and anti-crack performance. Therefore, the influences of the surface treatment of the textile and mixing polypropylene fiber into the concrete on the properties of the components with different cover thickness were experimentally studied with four-point bending tests. The experimental results show that for the components with the same cover thickness, sticking sand on epoxy resin-impregnated textile and adding short fiber into the concrete are helpful to improve their mechanical performance. The 2-3 mm cover thickness is enough to meet the anchorage requirements of the reinforcement fiber and the component has good crack pattern and mechanical behavior at this condition. Comparison between the calculated and the experimental Values of flexural capacity reveals satisfactory agreement. Finally, based on the calculation model of the crack spacing of reinforced concrete structures, the crack extension of this thin-wall component was qualitatively analyzed and the same results with the experimental were obtained.
文摘The FE simulation results of transverse stresses and strains during welding of thin aluminum alloy plate are presented. The results indicate that restraint condition is the main factor that determines whether or not hot cracking will occur. With rigid restraint hot cracking (crater cracking) will occur at the arc-stopping end, and such cracking usually will not occur without external restraint. But under restraint-free condition it is easy for terminal cracks to occur.
基金Project supported by the Foundation of President of China Academy of Engineering Physics(CAEP)(No.2014-1-097)the Special Fund from Institute of Systems Engineering of CAEP(No.2013KJZ02)+2 种基金the National Natural Science Foundation of China(No.11302205)the Key Project of Science and Technology Development Foundation of CAEP(No.2014A0203006)the key subject ‘Computational Solid Mechanics’ of CAEP
文摘Straight and Bent nano-cantilever specimens are respectively proposed to investigate the single-mode and mixed-mode crack initiation at the Cu/Si interface edge in nanoscale components. With a minute loading apparatus, all nanoscale samples are in situ loaded and observed. Numerical analysis is employed to acquire the critical interfacial stress distributions during crack initiation. The stress concentration regions near the edge of Cu/Si interface in all specimens are within the scale of 100 nm, and the critical normal and shear stresses have a circular relation in nanoscale components, which represents the fracture criterion of the interface in nanoscale components.
文摘The third member of Weixinnanliu in the west of the South China Sea develops thin interbeds, and the vertical extension of fracturing fractures is excessive. Once the fractures extend vertically to the upper and lower aquifers, it is easy to cause water flooding of oil wells, and the effect after fracturing is not obvious. The present work aims to explore the longitudinal extension law of fractures in Low Permeability Thin Interbed Reservoir based on the finite element calculation platform. A three-dimensional expansion model of hydraulic fractures in the target reservoir was established, and the displacement, fracturing fluid viscosity, minimum horizontal principal stress difference, vertical stress, interlayer thickness, perforation point separation were studied. The interlayer distance and other factors affect the crack propagation law. The research results show that the thin interbed fractures have three forms: T-shaped fractures, through-layer fractures, and I-shaped fractures;for the target layer, the overlying stress is relatively large, and the minimum principal stress is along the horizontal direction. Vertical cracks;the farther the perforation point is or the greater the stress difference, the smaller the thickness of the interlayer required to control the fracture height;the stress difference is 3 MPa, and the distance between the perforation points exceeds 10 m, the thickness of the interlayer is required to be ≥4 m;In order to ensure that the width of the fracture in the middle spacer does not affect the placement of the proppant, it is recommended that the displacement be controlled within 3 m<sup>3</sup>/min and the viscosity of the fracturing fluid is 150 mPa·s;in addition, the thickness of the spacer required to control the fracture height is different due to different geological parameters. Different, different wells need targeted analysis.
文摘The general solution of stresses is derived for a T-shaped junction of two thin plates with an adhesion crack. The plates are orthotropic. A shear force is applied on the crack surface. The analysis is based on the supposition that the stresses in each plate can be approximated by a plane stress condition. The results obtained are verified by numerical calculation of FEM.
文摘This study proposed a prediction formula for the torsional strength enabling to reflect the tensile strength of ultra high performance concrete (UHPC) beams based upon the thin-walled tube theory. The remarkable ductile behavior of UHPC can also be attributed to the steel fiber reinforcement. This feature must be considered to provide rational explanation of the torsional behavior of UHPC structures. In this study, the proposed torsional design adopts a modified thin-walled tube theory so as to consider the tensile behavior of UHPC. And torsion test was conducted on thin-walled UHPC box beams to validate the proposed formula through comparison of the predicted torsional strength with the experimental results. The comparison of the predicted values of the cracking torque and torsional moment resistance with those observed in the torsional test of UHPC verified the validity of the design method. The contribution of the steel fibers to the torsional strength and cracking load was larger than that of the stirrups, but the stirrups appeared to contribute additionally to the torsional ductility. Accordingly, it is recommended that design should exploit effectively the contribution of the steel fiber rather than arrange a larger number of stirrups in UHPC structures subjected to torsion.
文摘Fractal dimension fd, was used as one of the parameters to describe dessicationcracking pattern of a remolded Black Cotton soil (Eutric Vertisol). The fractal dimension computed from filtered, thinned and skeletonized binary images of soil cracks using the Fractal3 software provided an insight into temporal variability of fd as well as its relationship with the Crack Intensity Factor (CIF) and Soil Moisture Content (SMC). The results showed that even for single crack, the fd prior to filtering and thinning were higher than after. Cracking patterns were observedfroma chosen soil sample during dessication and the corresponding relationship between fd and CIF compared and monitored. As the critical SMC decreased during drying (45% to 27%), the CIF soil increased (0.023% - 5.75%), so did the fd (1.233 to 1.7193). The fd showed a positive linear correlation with CIF at r<sup>2</sup> = 0.247 (P fd with SMC was best described using a polynomial function at r<sup>2</sup> = 0.969 (P fd was sensitive to dessication cracking and therefore on SMC changes. Visual observation of dessication cracking showed that CIF increased and attained stability after day 4 while the computed and logarithmic transformed crack area attained stability between days 7 to 10 gradually decreasing to values below 2%. The estimated crack Cover or Brightness of the digitized binary images also gave better approximation of the CIF though this was slightly higher. Our results showed that dessication cracking of the Eutric Vertisol was independent of antecedent critical SMC and was time-constrained. Further soil cracking therefore stopped once maximum CIF was attained and only widening and deepening of pre-existing cracks continued.
文摘Thin bonded films have many applications (i.e. in information storage and processing systems, and etc.). In many cases, thin bonded films are in a state of residual tension, which can lead to film cracking and crack extension in one layer often accompanies failure in whole systems. In this paper, we analyze a channel crack advanced throughout thickness of an elastic thin film bonded to a dissimilar semi-infinite substrate material via finite element method (FEM). In order to simplify modeling, the problem is idealized as plane strain and a two-dimensional model of a film bonded to an elastic substrate is proposed for simulating channel crack in thin elastic film. Film is modeled by common 4-node and substrate by infinite 4-node meshes. The stress intensity factor (SIF) for cracked thin film has been obtained as a function of elastic mismatch between the substrate and the film. The results indicate that in elastic mismatch state, SIF is more than match state. On the other hand, mismatch state is more sensitive to crack than match state. And SIF has also increased by increasing Young’s modulus and Poisson ratio of film.
