New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing fa...New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing factors includ-ing excitation frequency,lift-off distance,defect depth and size,residual heat,and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting(SLM).The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting sub-surface defects by merely analyzing these two key indicators.Overall,this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals,which provided a prac-tical reference on how to quantitively inspect subsurface defects using eddy current testing(ECT)on SLMed parts,and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing(ASHM)for fabricating SLMed parts with enhanced quality and better performance.展开更多
Surface defects(SDs)and subsurface defects(SSDs)are the key factors decreasing the laser damage threshold of optics.Due to the spatially stacked structure,accurately detecting and distinguishing them has become a majo...Surface defects(SDs)and subsurface defects(SSDs)are the key factors decreasing the laser damage threshold of optics.Due to the spatially stacked structure,accurately detecting and distinguishing them has become a major challenge.Herein a detection method for SDs and SSDs with multisensor image fusion is proposed.The optics is illuminated by a laser under dark field condition,and the defects are excited to gener-ate scattering and fluorescence lights,which are received by two image sensors in a wide-field microscope.With the modified algorithms of image registration and feature-level fusion,different types of defects are identified and extracted from the scattering and fluorescence images.Experiments show that two imaging modes can be realized simultaneously by multisensor image fusion,and HF etching verifies that SDs and SSDs of polished optics can be accurately distinguished.This method provides a more targeted reference for the evaluation and control of the defects of optics,and exhibits potential in the application of material surface research.展开更多
The scratching mechanism of polycrystallineγ-TiAl alloy was investigated at the atomic scale using the molecular dynamics method,with a focus on the influence of different grain sizes.The analysis encompassed tribolo...The scratching mechanism of polycrystallineγ-TiAl alloy was investigated at the atomic scale using the molecular dynamics method,with a focus on the influence of different grain sizes.The analysis encompassed tribological characteristics,scratch morphology,subsurface defect distribution,temperature variations,and stress states during the scratching process.The findings indicate that the scratch force,number of recovered atoms,and pile-up height exhibit abrupt changes when the critical size is 9.41 nm due to the influence of the inverse Hall-Petch effect.Variations in the number of grain boundaries and randomness of grain orientation result in different accumulation patterns on the scratch surface.Notably,single crystal materials and those with 3.73 nm in grain size display more regular surface morphology.Furthermore,smaller grain size leads to an increase in average coefficient of friction,removed atoms number,and wear rate.While it also causes higher temperatures with a larger range of distributions.Due to the barrier effect of grain boundaries,smaller grains exhibit reduced microscopic defects.Additionally,average von Mises stress and hydrostatic compressive stress at the indenter tip decrease as grain size decreases owing to grain boundary obstruction.展开更多
Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica o...Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica optics were characterized quantitatively by changes in the fluorescence intensity of feature points. The fluorescence intensity vs scan depth revealed that the maximum fluorescence intensity decreases sharply when the scan depth exceeds a critical value. The subsurface damage depth could be determined by the actual embedded depth of the quantum dots. Taper polishing and magnetorheological finishing were performed under the same conditions to verify the effectiveness of the nondestructive fluorescence method. The results indicated that the quantum dots effectively tagged subsurface defects of fused-silica optics, and that the nondestructive detection method could effectively evaluate subsurface damage depths.展开更多
Single crystal silicon carbide(SiC)is widely used for optoelectronics applications.Due to the anisotropic characteristics of single crystal materials,the C face and Si face of single crystal SiC have different physica...Single crystal silicon carbide(SiC)is widely used for optoelectronics applications.Due to the anisotropic characteristics of single crystal materials,the C face and Si face of single crystal SiC have different physical properties,which may fit for particular application purposes.This paper presents an investigation of the material removal and associated subsurface defects in a set of scratching tests on the C face and Si face of 4H-SiC and 6H-SiC materials using molecular dynamics simulations.The investigation reveals that the sample material deformation consists of plastic,amorphous transformations and dislocation slips that may be prone to brittle split.The results showed that the material removal at the C face is more effective with less amorphous deformation than that at the Si face.Such a phenomenon in scratching relates to the dislocations on the basal plane(0001)of the SiC crystal.Subsurface defects were reduced by applying scratching cut depths equal to integer multiples of a half molecular lattice thickness,which formed a foundation for selecting machining control parameters for the best surface quality.展开更多
The laser-induced damage threshold(LIDT)of plate laser beam splitter(PLBS)coatings is closely related to the subsurface absorption defects of the substrate.Herein,a two-step deposition temperature method is proposed t...The laser-induced damage threshold(LIDT)of plate laser beam splitter(PLBS)coatings is closely related to the subsurface absorption defects of the substrate.Herein,a two-step deposition temperature method is proposed to understand the effect of substrate subsurface impurity defects on the LIDT of PLBS coatings.Firstly,BK7 substrates are heat-treated at three different temperatures.The surface morphology and subsurface impurity defect distribution of the substrate before and after the heat treatment are compared.Then,a PLBS coating consisting of alternating HfO2–Al2O3 mixture and SiO2 layers is designed to achieve a beam-splitting ratio(transmittance to reflectance,s-polarized light)of approximately 50:50 at 1053 nm and an angle of incidence of 45◦,and it is prepared under four different deposition processes.The experimental and simulation results show that the subsurface impurity defects of the substrate migrate to the surface and accumulate on the surface during the heat treatment,and become absorption defect sources or nodule defect seeds in the coating,reducing the LIDT of the coating.The higher the heat treatment temperature,the more evident the migration and accumulation of impurity defects.A lower deposition temperature(at which the coating can be fully oxidized)helps to improve the LIDT of the PLBS coating.When the deposition temperature is 140◦C,the LIDT(s-polarized light,wavelength:1064 nm,pulse width:9 ns,incident angle:45◦)of the PLBS coating is 26.2 J/cm2,which is approximately 6.7 times that of the PLBS coating deposited at 200◦C.We believe that the investigation into the laser damage mechanism of PLBS coatings will help to improve the LIDT of coatings with partial or high transmittance at laser wavelengths.展开更多
基金Supported by Basic Research Project of Science and Technology Plan of Shenzhen(Grant No.JCYJ20170817111811303).
文摘New materials and manufacturing technologies require applicable non-destructive techniques for quality assurance so as to achieve better performance.This study comprehensively investigated the effect of influencing factors includ-ing excitation frequency,lift-off distance,defect depth and size,residual heat,and surface roughness on the defect EC signals of an Inconel 738LC alloy produced by selective laser melting(SLM).The experimental investigations recorded the impedance amplitude and phase angle of EC signals for each defect to explore the feasibility of detecting sub-surface defects by merely analyzing these two key indicators.Overall,this study revealed preliminary qualitative and roughly quantitative relationships between influencing factors and corresponding EC signals,which provided a prac-tical reference on how to quantitively inspect subsurface defects using eddy current testing(ECT)on SLMed parts,and also made solid progress toward on-line ECT in additive/subtractive hybrid manufacturing(ASHM)for fabricating SLMed parts with enhanced quality and better performance.
基金supported by the National Key Research and Development Program of China(2016YFC1400900)National Natural Science Foundation of China(NSFC)(41775023)+2 种基金Excellent Young Scientist Program of Zhejiang Provincial Natural Science Foundation of China(LR19D050001)Fundamental Research Funds for the Central Universities(2019FZJD011)State Key Laboratory of Modern Optical Instrumentation Innovation Program(MOI2018ZD01).
文摘Surface defects(SDs)and subsurface defects(SSDs)are the key factors decreasing the laser damage threshold of optics.Due to the spatially stacked structure,accurately detecting and distinguishing them has become a major challenge.Herein a detection method for SDs and SSDs with multisensor image fusion is proposed.The optics is illuminated by a laser under dark field condition,and the defects are excited to gener-ate scattering and fluorescence lights,which are received by two image sensors in a wide-field microscope.With the modified algorithms of image registration and feature-level fusion,different types of defects are identified and extracted from the scattering and fluorescence images.Experiments show that two imaging modes can be realized simultaneously by multisensor image fusion,and HF etching verifies that SDs and SSDs of polished optics can be accurately distinguished.This method provides a more targeted reference for the evaluation and control of the defects of optics,and exhibits potential in the application of material surface research.
基金National Natural Science Foundation of China(52065036,52365018)Natural Science Foundation of Gansu(23JRRA760)+1 种基金Hongliu Outstanding Youth Foundation of Lanzhou University of TechnologyChina Postdoctoral Science Foundation(2023M733583)。
文摘The scratching mechanism of polycrystallineγ-TiAl alloy was investigated at the atomic scale using the molecular dynamics method,with a focus on the influence of different grain sizes.The analysis encompassed tribological characteristics,scratch morphology,subsurface defect distribution,temperature variations,and stress states during the scratching process.The findings indicate that the scratch force,number of recovered atoms,and pile-up height exhibit abrupt changes when the critical size is 9.41 nm due to the influence of the inverse Hall-Petch effect.Variations in the number of grain boundaries and randomness of grain orientation result in different accumulation patterns on the scratch surface.Notably,single crystal materials and those with 3.73 nm in grain size display more regular surface morphology.Furthermore,smaller grain size leads to an increase in average coefficient of friction,removed atoms number,and wear rate.While it also causes higher temperatures with a larger range of distributions.Due to the barrier effect of grain boundaries,smaller grains exhibit reduced microscopic defects.Additionally,average von Mises stress and hydrostatic compressive stress at the indenter tip decrease as grain size decreases owing to grain boundary obstruction.
基金Project(JCKY2016212A506-0503) supported by the Science Challenge Project of ChinaProject(51475106) supported by the National Natural Science Foundation of China
文摘Subsurface defects were fluorescently tagged with nanoscale quantum dots and scanned layer by layer using confocal fluorescence microscopy to obtain images at various depths. Subsurface damage depths of fused silica optics were characterized quantitatively by changes in the fluorescence intensity of feature points. The fluorescence intensity vs scan depth revealed that the maximum fluorescence intensity decreases sharply when the scan depth exceeds a critical value. The subsurface damage depth could be determined by the actual embedded depth of the quantum dots. Taper polishing and magnetorheological finishing were performed under the same conditions to verify the effectiveness of the nondestructive fluorescence method. The results indicated that the quantum dots effectively tagged subsurface defects of fused-silica optics, and that the nondestructive detection method could effectively evaluate subsurface damage depths.
基金financial support from National Natural Science Foundation of China(Grant No.51835004 and 51575197)Huaqiao University International Cultivation Program for Outstanding Postgraduates and Subsidized Projec for Postgraduates’Innovative Fund in Scientific Research of Huaqiao University(No.18011080010)。
文摘Single crystal silicon carbide(SiC)is widely used for optoelectronics applications.Due to the anisotropic characteristics of single crystal materials,the C face and Si face of single crystal SiC have different physical properties,which may fit for particular application purposes.This paper presents an investigation of the material removal and associated subsurface defects in a set of scratching tests on the C face and Si face of 4H-SiC and 6H-SiC materials using molecular dynamics simulations.The investigation reveals that the sample material deformation consists of plastic,amorphous transformations and dislocation slips that may be prone to brittle split.The results showed that the material removal at the C face is more effective with less amorphous deformation than that at the Si face.Such a phenomenon in scratching relates to the dislocations on the basal plane(0001)of the SiC crystal.Subsurface defects were reduced by applying scratching cut depths equal to integer multiples of a half molecular lattice thickness,which formed a foundation for selecting machining control parameters for the best surface quality.
基金This study was supported by the National Natural Science Foundation of China(61975215)Youth Innovation Promotion Association of the Chinese Academy of Sciences,Strategic Priority Research Program of the Chinese Academy of Sciences(XDA25020206)the Science and Technology Planning Project of Shanghai Municipal Science&Technology Commission(21DZ1100400).
文摘The laser-induced damage threshold(LIDT)of plate laser beam splitter(PLBS)coatings is closely related to the subsurface absorption defects of the substrate.Herein,a two-step deposition temperature method is proposed to understand the effect of substrate subsurface impurity defects on the LIDT of PLBS coatings.Firstly,BK7 substrates are heat-treated at three different temperatures.The surface morphology and subsurface impurity defect distribution of the substrate before and after the heat treatment are compared.Then,a PLBS coating consisting of alternating HfO2–Al2O3 mixture and SiO2 layers is designed to achieve a beam-splitting ratio(transmittance to reflectance,s-polarized light)of approximately 50:50 at 1053 nm and an angle of incidence of 45◦,and it is prepared under four different deposition processes.The experimental and simulation results show that the subsurface impurity defects of the substrate migrate to the surface and accumulate on the surface during the heat treatment,and become absorption defect sources or nodule defect seeds in the coating,reducing the LIDT of the coating.The higher the heat treatment temperature,the more evident the migration and accumulation of impurity defects.A lower deposition temperature(at which the coating can be fully oxidized)helps to improve the LIDT of the PLBS coating.When the deposition temperature is 140◦C,the LIDT(s-polarized light,wavelength:1064 nm,pulse width:9 ns,incident angle:45◦)of the PLBS coating is 26.2 J/cm2,which is approximately 6.7 times that of the PLBS coating deposited at 200◦C.We believe that the investigation into the laser damage mechanism of PLBS coatings will help to improve the LIDT of coatings with partial or high transmittance at laser wavelengths.
