Indium tin oxide (ITO) films were prepared on polyester, Si and glass substrate with relatively high deposition rate of above 0.9 nm/s by DC reactive magnetron sputtering technique at the sputtering pressure of 0.06 P...Indium tin oxide (ITO) films were prepared on polyester, Si and glass substrate with relatively high deposition rate of above 0.9 nm/s by DC reactive magnetron sputtering technique at the sputtering pressure of 0.06 Pa system, respectively. The dependence of resistivity on deposition parameters, such as deposition rate, target-to-substrate distance (TSD), oxygen flow rate and sputtering time (thickness), has been investigated, together with the structural and the optical properties. It was revealed that all ITO films exhibited lattice expansion. The resistivity of ITO thin films shows significant substrate effect: much lower resistivity and broader process window have been reproducibly achieved for the deposition of ITO films onto polyester rather than those prepared on both Si and glass substrates. The films with resistivity of as low as 4.23 x 10^-4 Ω.cm and average transmittance of ～78% at wavelength of 400～700 nm have been achieved for the films on polyester at room temperature.展开更多
Cadmium sulfide(CdS)is an n-type semiconductor with excellent electrical conductivity that is widely used as an electron transport material(ETM)in solar cells.At present,numerous methods for preparing CdS thin films h...Cadmium sulfide(CdS)is an n-type semiconductor with excellent electrical conductivity that is widely used as an electron transport material(ETM)in solar cells.At present,numerous methods for preparing CdS thin films have emerged,among which magnetron sputtering(MS)is one of the most commonly used vacuum techniques.For this type of technique,the substrate temperature is one of the key deposition parameters that affects the interfacial properties between the target film and substrate,determining the specific growth habits of the films.Herein,the effect of substrate temperature on the microstructure and electrical properties of magnetron-sputtered CdS(MS-CdS)films was studied and applied for the first time in hydrothermally deposited antimony selenosulfide(Sb_(2)(S,Se)_(3))solar cells.Adjusting the substrate temperature not only results in the design of the flat and dense film with enhanced crystallinity but also leads to the formation of an energy level arrangement with a Sb_(2)(S,Se)_(3)layer that is more favorable for electron transfer.In addition,we developed an oxygen plasma treatment for CdS,reducing the parasitic absorption of the device and resulting in an increase in the short-circuit current density of the solar cell.This study demonstrates the feasibility of MS-CdS in the fabrication of hydrothermal Sb_(2)(S,Se)_(3)solar cells and provides interface optimization strategies to improve device performance.展开更多
In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resi...In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resistances of four types of PCB and the changes of LED junction temperature were tested under three different working currents.The obtained results indicate that LED junction temperature can not be lowered significantly with the decreasing thermal resistance of PCB.However,PCB with low thermal resistance can be matched with smaller volume heat sink,so it is hopeful to reduce the size,weight and cost of LED lamp.展开更多
Particle melting and substrate temperature are important in controlling deposited density and residual stress in thermal plasma deposition of refractory materials. In this paper, both the heating and cooling behaviour...Particle melting and substrate temperature are important in controlling deposited density and residual stress in thermal plasma deposition of refractory materials. In this paper, both the heating and cooling behaviours of tungsten particles inside a radio frequency inductively coupled plasma （ICP） and the plasma heat flux to the substrate were investigated. The distribution of the plasma-generated heat on device, powder injection probe, deposition chamber, and substrate was determined by measuring the water flow rate and the flow-in and flow-out water temperatures in the four parts. Substrate temperature was measured by a two-colour pyrometer during the ICP deposition of tungsten. Experimental results show that the heat flux to the substrate accounts for about 20% of the total plasma energy, the substrate temperature can reach as high as 2100 K, and the heat loss by radiation is significant in the plasma deposition of tungsten.展开更多
Top-contact thin film transistors（TFTs） using radio frequency（RP） magnetron sputtering zinc oxide （ZnO） and silicon dioxide（SiO;） films as the active channel layer and gate insulator layer,respectively,were fa...Top-contact thin film transistors（TFTs） using radio frequency（RP） magnetron sputtering zinc oxide （ZnO） and silicon dioxide（SiO;） films as the active channel layer and gate insulator layer,respectively,were fabricated.The performances of ZnO TFTs with different ZnO film deposition temperatures（room temperature, 100℃and 200℃） were investigated.Compared with the transistor with room-temperature deposited ZnO films, the mobility of the device fabricated at 200℃is improved by 94%and the threshold voltage shift is reduced from 18 to 3 V（after 1 h positive gate voltage stress）.Experimental results indicate that substrate temperature plays an important role in enhancing the field effect mobility,sharping the subthreshold swing and improving the bias stability of the devices.Atomic force microscopy was used to investigate the ZnO film properties.The reasons for the device performance improvement are discussed.展开更多
Based on thermoacoustic theory, a coupled thermal-mechanical model for graphene films is established, and the analytical solutions for thermal-acoustic radiation from a graphene thin film are obtained. The sound press...Based on thermoacoustic theory, a coupled thermal-mechanical model for graphene films is established, and the analytical solutions for thermal-acoustic radiation from a graphene thin film are obtained. The sound pressure of the graphene film generator on different substrates is measured, and the measurement data is compared with the theoretical results. The frequency response from the experimental results is consistent with the theoretical ones, while the measured values are slightly lower than the theoretical ones. Therefore, the accuracy of the proposed theoretical model is verified. It is shown that thermal-acoustic radiation from a graphene thin film reveals a wide frequency response. The sound pressure level increases with the frequency in the low frequency range, while the sound pressure varies smoothly with frequency in the high frequency range. Thus it can be used as excellent thermal generator. When the thermal effusivity of the substrate is smaller, then the sound pressure of grapheme films will be higher. Furthermore, the sound pressure decreases with the increase of heat capacity per unit area of grapheme films. Results will contribute to the mechanism of graphene films generator and its applications in the design of loudspeaker and other related areas.展开更多
Thermally sprayed coatings are essentially layered materials and contain large numbers of lamellar pores. It is thus quite necessary to clarify the formation mechanism of lamellar pores which significantly influence c...Thermally sprayed coatings are essentially layered materials and contain large numbers of lamellar pores. It is thus quite necessary to clarify the formation mechanism of lamellar pores which significantly influence coating performances. In the present study, to elaborate the formation mechanism of lamellar pores, the yttria-stabilized zirconia(ZrO_2–7 wt% Y_2O_3, 7YSZ) splats, which have high fracture toughness and tetragonal phase stability, were employed. Interestingly, anomalous epitaxial growth occurred for all deposition temperatures in spite of the extremely high cooling rate,which clearly indicated chemical bonding and complete contact at splat/substrate interface before splat cooling. However, transverse spallation substantially occurred for all deposition temperatures in spite of the high fracture toughness of 7YSZ, which revealed that the lamellar pores were from transverse cracking/spallation due to the large stress during splat cooling. Additionally, fracture mechanics analysis was carried out, and it was found that the stress arose from the constraint effect of the shrinkage of the splat by locally heated substrate with the value about 1.97 GPa. This clearly demonstrated that the stress was indeed large enough to drive transverse cracking/spallation forming lamellar pores during splat cooling. All of these contribute to understanding the essential features of lamellar bonding and further tailoring the coating structures and performance.展开更多
Mass production of black soldier fly,Hermetia illucens(L.)(Diptera:Stra-tiomyidae),larvae results in massive heat generation,which impacts facility management,waste conversion,and larval production.We tested daily sub...Mass production of black soldier fly,Hermetia illucens(L.)(Diptera:Stra-tiomyidae),larvae results in massive heat generation,which impacts facility management,waste conversion,and larval production.We tested daily substrate temperatures with dif-ferent population densities(i.e.,0,500,1000,5000,and 10000 larvae/pan),different pop-ulation sizes(i.e.,166,1000,and 10000 larvae at a fixed feed ratio)and air temperatures(i.e.,20 and 30℃)on various production parameters.Impacts of shifting larvae from 30 to 20℃on either day 9 or 11 were also determined.Larval activity increased substrate tem-peratures significantly(i.e.,at least 10℃above air temperatures).Low air temperature favored growth with the higher population sizes while high temperature favored growth with low population sizes.The greatest average individual larval weights(e.g.,0.126 and 0.124 g)and feed conversion ratios(e.g.,1.92 and 2.08 g/g)were recorded for either 10000 larvae reared at 20℃or 100 larvae reared at 30 C.Shifting temperatures from high(30℃)to low(20℃)in between(~10-d-old larvae)impacted larval production weights(16%increases)and feed conversion ratios(increased 14%).Facilities should consider the impact of larval density,population size,and air temperature during black soldier fly mass production as these factors impact overall larval production.展开更多
文摘Indium tin oxide (ITO) films were prepared on polyester, Si and glass substrate with relatively high deposition rate of above 0.9 nm/s by DC reactive magnetron sputtering technique at the sputtering pressure of 0.06 Pa system, respectively. The dependence of resistivity on deposition parameters, such as deposition rate, target-to-substrate distance (TSD), oxygen flow rate and sputtering time (thickness), has been investigated, together with the structural and the optical properties. It was revealed that all ITO films exhibited lattice expansion. The resistivity of ITO thin films shows significant substrate effect: much lower resistivity and broader process window have been reproducibly achieved for the deposition of ITO films onto polyester rather than those prepared on both Si and glass substrates. The films with resistivity of as low as 4.23 x 10^-4 Ω.cm and average transmittance of ～78% at wavelength of 400～700 nm have been achieved for the films on polyester at room temperature.
基金supported by the National Natural Science Foundation of China(22275180)the National Key Research and Development Program of China(2019YFA0405600)the Collaborative Innovation Program of Hefei Science Center,CAS,and the University Synergy Innovation Program of Anhui Province(GXXT-2023-031).
文摘Cadmium sulfide(CdS)is an n-type semiconductor with excellent electrical conductivity that is widely used as an electron transport material(ETM)in solar cells.At present,numerous methods for preparing CdS thin films have emerged,among which magnetron sputtering(MS)is one of the most commonly used vacuum techniques.For this type of technique,the substrate temperature is one of the key deposition parameters that affects the interfacial properties between the target film and substrate,determining the specific growth habits of the films.Herein,the effect of substrate temperature on the microstructure and electrical properties of magnetron-sputtered CdS(MS-CdS)films was studied and applied for the first time in hydrothermally deposited antimony selenosulfide(Sb_(2)(S,Se)_(3))solar cells.Adjusting the substrate temperature not only results in the design of the flat and dense film with enhanced crystallinity but also leads to the formation of an energy level arrangement with a Sb_(2)(S,Se)_(3)layer that is more favorable for electron transfer.In addition,we developed an oxygen plasma treatment for CdS,reducing the parasitic absorption of the device and resulting in an increase in the short-circuit current density of the solar cell.This study demonstrates the feasibility of MS-CdS in the fabrication of hydrothermal Sb_(2)(S,Se)_(3)solar cells and provides interface optimization strategies to improve device performance.
基金Special Fund Project of Science and Technology Innovation of Dongli District(21090302)Research Projectof Applied Basic and Front Technologies of Tianjin(10JCZDJC15400)
文摘In order to study the role of printed circuit board(PCB)in high-power LED heat dissipation,a simple model of high-power LED lamp was designed.According to this lamp model,some thermal performances such as thermal resistances of four types of PCB and the changes of LED junction temperature were tested under three different working currents.The obtained results indicate that LED junction temperature can not be lowered significantly with the decreasing thermal resistance of PCB.However,PCB with low thermal resistance can be matched with smaller volume heat sink,so it is hopeful to reduce the size,weight and cost of LED lamp.
文摘Particle melting and substrate temperature are important in controlling deposited density and residual stress in thermal plasma deposition of refractory materials. In this paper, both the heating and cooling behaviours of tungsten particles inside a radio frequency inductively coupled plasma （ICP） and the plasma heat flux to the substrate were investigated. The distribution of the plasma-generated heat on device, powder injection probe, deposition chamber, and substrate was determined by measuring the water flow rate and the flow-in and flow-out water temperatures in the four parts. Substrate temperature was measured by a two-colour pyrometer during the ICP deposition of tungsten. Experimental results show that the heat flux to the substrate accounts for about 20% of the total plasma energy, the substrate temperature can reach as high as 2100 K, and the heat loss by radiation is significant in the plasma deposition of tungsten.
基金Project supported by the National High Technology Research and Development Program of China(No2008AA3A336)the Shanghai Municipal Committee of Science and Technology,China(No09530708600)
文摘Top-contact thin film transistors（TFTs） using radio frequency（RP） magnetron sputtering zinc oxide （ZnO） and silicon dioxide（SiO;） films as the active channel layer and gate insulator layer,respectively,were fabricated.The performances of ZnO TFTs with different ZnO film deposition temperatures（room temperature, 100℃and 200℃） were investigated.Compared with the transistor with room-temperature deposited ZnO films, the mobility of the device fabricated at 200℃is improved by 94%and the threshold voltage shift is reduced from 18 to 3 V（after 1 h positive gate voltage stress）.Experimental results indicate that substrate temperature plays an important role in enhancing the field effect mobility,sharping the subthreshold swing and improving the bias stability of the devices.Atomic force microscopy was used to investigate the ZnO film properties.The reasons for the device performance improvement are discussed.
基金supported by the National Natural Science Foundation of China(51375321)Soochow University "Soochow Scholars" program(R513300116)
文摘Based on thermoacoustic theory, a coupled thermal-mechanical model for graphene films is established, and the analytical solutions for thermal-acoustic radiation from a graphene thin film are obtained. The sound pressure of the graphene film generator on different substrates is measured, and the measurement data is compared with the theoretical results. The frequency response from the experimental results is consistent with the theoretical ones, while the measured values are slightly lower than the theoretical ones. Therefore, the accuracy of the proposed theoretical model is verified. It is shown that thermal-acoustic radiation from a graphene thin film reveals a wide frequency response. The sound pressure level increases with the frequency in the low frequency range, while the sound pressure varies smoothly with frequency in the high frequency range. Thus it can be used as excellent thermal generator. When the thermal effusivity of the substrate is smaller, then the sound pressure of grapheme films will be higher. Furthermore, the sound pressure decreases with the increase of heat capacity per unit area of grapheme films. Results will contribute to the mechanism of graphene films generator and its applications in the design of loudspeaker and other related areas.
基金supported by National Basic Research Program of China(No.2013CB035701)the Fundamental Research Funds for the Central Universitiesthe National Program for Support of Top-notch Young Professionals
文摘Thermally sprayed coatings are essentially layered materials and contain large numbers of lamellar pores. It is thus quite necessary to clarify the formation mechanism of lamellar pores which significantly influence coating performances. In the present study, to elaborate the formation mechanism of lamellar pores, the yttria-stabilized zirconia(ZrO_2–7 wt% Y_2O_3, 7YSZ) splats, which have high fracture toughness and tetragonal phase stability, were employed. Interestingly, anomalous epitaxial growth occurred for all deposition temperatures in spite of the extremely high cooling rate,which clearly indicated chemical bonding and complete contact at splat/substrate interface before splat cooling. However, transverse spallation substantially occurred for all deposition temperatures in spite of the high fracture toughness of 7YSZ, which revealed that the lamellar pores were from transverse cracking/spallation due to the large stress during splat cooling. Additionally, fracture mechanics analysis was carried out, and it was found that the stress arose from the constraint effect of the shrinkage of the splat by locally heated substrate with the value about 1.97 GPa. This clearly demonstrated that the stress was indeed large enough to drive transverse cracking/spallation forming lamellar pores during splat cooling. All of these contribute to understanding the essential features of lamellar bonding and further tailoring the coating structures and performance.
文摘Mass production of black soldier fly,Hermetia illucens(L.)(Diptera:Stra-tiomyidae),larvae results in massive heat generation,which impacts facility management,waste conversion,and larval production.We tested daily substrate temperatures with dif-ferent population densities(i.e.,0,500,1000,5000,and 10000 larvae/pan),different pop-ulation sizes(i.e.,166,1000,and 10000 larvae at a fixed feed ratio)and air temperatures(i.e.,20 and 30℃)on various production parameters.Impacts of shifting larvae from 30 to 20℃on either day 9 or 11 were also determined.Larval activity increased substrate tem-peratures significantly(i.e.,at least 10℃above air temperatures).Low air temperature favored growth with the higher population sizes while high temperature favored growth with low population sizes.The greatest average individual larval weights(e.g.,0.126 and 0.124 g)and feed conversion ratios(e.g.,1.92 and 2.08 g/g)were recorded for either 10000 larvae reared at 20℃or 100 larvae reared at 30 C.Shifting temperatures from high(30℃)to low(20℃)in between(~10-d-old larvae)impacted larval production weights(16%increases)and feed conversion ratios(increased 14%).Facilities should consider the impact of larval density,population size,and air temperature during black soldier fly mass production as these factors impact overall larval production.
