An online subsection cooling method for hot rolling silicon steel was designed to achieve local adjustment of transverse roll gap.Particularly,it was able to meet the requirements of edge drop of the strip by using th...An online subsection cooling method for hot rolling silicon steel was designed to achieve local adjustment of transverse roll gap.Particularly,it was able to meet the requirements of edge drop of the strip by using the features of online thermal crown.First,after the new subsection spray beam was installed at the exit of mill,the special local cooling rules were analyzed for altering the thermal crown of roll according to rolling process parameters.Meanwhile,the dynamic impact of subsection cooling on the local thermal crown could just be obtained according to the measured data.Obviously,the heat transfer coefficient was determined by different subsection cooling curves under varied rolling conditions.Secondly,the rolling rhythm and variable conditions were important dynamic factors of transient roll temperature in practical rolling process.Therefore,real-time calculation and presetting of the thermal crown were carried out to maximize special requirements of load roll gap on local strip crown.By this new method,the transient temperature and the thermal crown of roll could be quantitatively controlled online.And the practical results showed that the predicted temperature was able to match the measured value by more than 95%.Meanwhile,the adjustable range of thermal crown increased by more than 2.5 times.Finally,the qualification rate of strip edge crown has increased from the original 30%to over 70%.展开更多
Flatness is an important equality indicator of strip rolling and roll subsectional cooling is an important method for flatness control, especially for high order flatness component control. It is very hard to build th...Flatness is an important equality indicator of strip rolling and roll subsectional cooling is an important method for flatness control, especially for high order flatness component control. It is very hard to build the mathematic model of roll subsectional cooling because of its characteristics of nonlinearity, hysteresis quality and strong coupling, etc. In order to improve the control effect of roll subsectional cooling control model, the roll subsectional cooling adaptive fuzzy control model based on fuzzy model inversion is built according to the separation principle of fuzzy form on the basis of the conventional fuzzy control model, where the parameters of the fuzzy controller can be dynamically regulated according to the change of rolling conditions. Simulation experiment results of the model indicate that the proposed roll subsectional cooling adaptive fuzzy control model based on fuzzy model inversion has high control precision and rapid response speed with strong self-learning and anti-interference capacity and a new method is provided for high precision flatness control.展开更多
基金supported by Returned Overseas Scholar Foundation of Hebei Province(Grant No.C20210321)Natural Science Foundation of Hebei Province(Grant No.E2021203106)S&T Program of Hebei(Grant No.236Z1019G)。
文摘An online subsection cooling method for hot rolling silicon steel was designed to achieve local adjustment of transverse roll gap.Particularly,it was able to meet the requirements of edge drop of the strip by using the features of online thermal crown.First,after the new subsection spray beam was installed at the exit of mill,the special local cooling rules were analyzed for altering the thermal crown of roll according to rolling process parameters.Meanwhile,the dynamic impact of subsection cooling on the local thermal crown could just be obtained according to the measured data.Obviously,the heat transfer coefficient was determined by different subsection cooling curves under varied rolling conditions.Secondly,the rolling rhythm and variable conditions were important dynamic factors of transient roll temperature in practical rolling process.Therefore,real-time calculation and presetting of the thermal crown were carried out to maximize special requirements of load roll gap on local strip crown.By this new method,the transient temperature and the thermal crown of roll could be quantitatively controlled online.And the practical results showed that the predicted temperature was able to match the measured value by more than 95%.Meanwhile,the adjustable range of thermal crown increased by more than 2.5 times.Finally,the qualification rate of strip edge crown has increased from the original 30%to over 70%.
基金Item Sponsored by National Natural Science Foundation of China(50675186)Great Natural Science Foundation of Hebei Province of China(E2006001038)
文摘Flatness is an important equality indicator of strip rolling and roll subsectional cooling is an important method for flatness control, especially for high order flatness component control. It is very hard to build the mathematic model of roll subsectional cooling because of its characteristics of nonlinearity, hysteresis quality and strong coupling, etc. In order to improve the control effect of roll subsectional cooling control model, the roll subsectional cooling adaptive fuzzy control model based on fuzzy model inversion is built according to the separation principle of fuzzy form on the basis of the conventional fuzzy control model, where the parameters of the fuzzy controller can be dynamically regulated according to the change of rolling conditions. Simulation experiment results of the model indicate that the proposed roll subsectional cooling adaptive fuzzy control model based on fuzzy model inversion has high control precision and rapid response speed with strong self-learning and anti-interference capacity and a new method is provided for high precision flatness control.
