Joining of aluminum to steel has attracted significant attention from the welding research community,automotive and rail transportation industries.Many current welding methods have been developed and applied,however,t...Joining of aluminum to steel has attracted significant attention from the welding research community,automotive and rail transportation industries.Many current welding methods have been developed and applied,however,they can not precisely control the heat input to work-piece,they are high costs,low efficiency and consist lots of complex welding devices,and the generated intermetallic compound layer in weld bead interface is thicker.A novel pulsed double electrode gas metal arc welding（Pulsed DE-GMAW）method is developed.To achieve a stable welding process for joining of aluminum to steel,a mathematical model of coupled arc is established,and a new control scheme that uses the average feedback arc voltage of main loop to adjust the wire feed speed to control coupled arc length is proposed and developed.Then,the impulse control simulation of coupled arc length,wire feed speed and wire extension is conducted to demonstrate the mathematical model and predict the stability of welding process by changing the distance of contact tip to work-piece（CTWD）.To prove the proposed PSO based PID control scheme’s feasibility,the rapid prototyping experimental system is setup and the bead-on-plate control experiments are conducted to join aluminum to steel.The impulse control simulation shows that the established model can accurately represent the variation of coupled arc length,wire feed speed and the average main arc voltage when the welding process is disturbed,and the developed controller has a faster response and adjustment,only runs about 0.1 s.The captured electric signals show the main arc voltage gradually closes to the supposed arc voltage by adjusting the wire feed speed in 0.8 s.The obtained typical current waveform demonstrates that the main current can be reduced by controlling the bypass current under maintaining a relative large total current.The control experiment proves the accuracy of proposed model and feasibility of new control scheme further.The beautiful and smooth weld beads are also obtained by this method.Pulsed DE-GMAW can thus be considered as an alternative method for low cost,high efficiency joining of aluminum to steel.展开更多
The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our prev...The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.展开更多
The availability of the building’s operation data and occupancy information has been crucial to support the evaluation of existing models and development of new data-driven approaches.This paper describes a comprehen...The availability of the building’s operation data and occupancy information has been crucial to support the evaluation of existing models and development of new data-driven approaches.This paper describes a comprehensive dataset consisting of indoor environmental conditions,Wi-Fi connected devices,energy consumption of end uses(i.e.,HVAC,lighting,plug loads and fans),HVAC operations,and outdoor weather conditions collected through various heterogeneous sensors together with the ground truth occupant presence and count information for five rooms located in a university environment.The five rooms include two different-sized lecture rooms,an office space for administrative staff,an office space for researchers,and a library space accessible to all students.A total of 181 days of data was collected from all five rooms at a sampling resolution of 5 minutes.This dataset can be used for benchmarking and supporting data-driven approaches in the field of occupancy prediction and occupant behaviour modelling,building simulation and control,energy forecasting and various building analytics.展开更多
基金Supported by National Natural Science Foundation of China(Grant No.51165023)Project of International Cooperation and Exchanges of National Natural Science Foundation of China(Grant No.51210105024)+1 种基金Financial Commission of Gansu Province of Chinathe Hong Liu Outstanding Talent Training Plan of Lanzhou University of Technology,China(Grant No.J201201)
文摘Joining of aluminum to steel has attracted significant attention from the welding research community,automotive and rail transportation industries.Many current welding methods have been developed and applied,however,they can not precisely control the heat input to work-piece,they are high costs,low efficiency and consist lots of complex welding devices,and the generated intermetallic compound layer in weld bead interface is thicker.A novel pulsed double electrode gas metal arc welding（Pulsed DE-GMAW）method is developed.To achieve a stable welding process for joining of aluminum to steel,a mathematical model of coupled arc is established,and a new control scheme that uses the average feedback arc voltage of main loop to adjust the wire feed speed to control coupled arc length is proposed and developed.Then,the impulse control simulation of coupled arc length,wire feed speed and wire extension is conducted to demonstrate the mathematical model and predict the stability of welding process by changing the distance of contact tip to work-piece（CTWD）.To prove the proposed PSO based PID control scheme’s feasibility,the rapid prototyping experimental system is setup and the bead-on-plate control experiments are conducted to join aluminum to steel.The impulse control simulation shows that the established model can accurately represent the variation of coupled arc length,wire feed speed and the average main arc voltage when the welding process is disturbed,and the developed controller has a faster response and adjustment,only runs about 0.1 s.The captured electric signals show the main arc voltage gradually closes to the supposed arc voltage by adjusting the wire feed speed in 0.8 s.The obtained typical current waveform demonstrates that the main current can be reduced by controlling the bypass current under maintaining a relative large total current.The control experiment proves the accuracy of proposed model and feasibility of new control scheme further.The beautiful and smooth weld beads are also obtained by this method.Pulsed DE-GMAW can thus be considered as an alternative method for low cost,high efficiency joining of aluminum to steel.
基金Supported by the Major State Basic Research Development Program of China(2012CB720500)the National Natural Science Foundation of China(U1162202)+2 种基金the Shanghai Second Polytechnic University Key Discipline Construction(4th term)-Control Theory&Control Engineering(XXKPY1308)the Cultivation Program of Young Teachers in Colleges and Universities of Shanghai(ZZegdl4013)the School Foundation of Shanghai Second Polytechnic University(EGD14XQD02)
文摘The p-xylene(PX) oxidation process is of great industrial importance because of the strong demand of the global polyester fiber.A steady-state model of the PX oxidation has been studied by many researchers.In our previous work,a novel industrial p-xylene oxidation reactor model using the free radical mechanism based kinetics has been developed.However,the disturbances such as production rate change,feed composition variability and reactor temperature changes widely exist in the industry process.In this paper,dynamic simulation of the PX oxidation reactor was designed by Aspen Dynamics and used to develop an effective plantwide control structure,which was capable of effectively handling the disturbances in the load and the temperature of the reactor.Step responses of the control structure to the disturbances were shown and served as the foundation of the smooth operation and advanced control strategy of this process in our future work.
文摘The availability of the building’s operation data and occupancy information has been crucial to support the evaluation of existing models and development of new data-driven approaches.This paper describes a comprehensive dataset consisting of indoor environmental conditions,Wi-Fi connected devices,energy consumption of end uses(i.e.,HVAC,lighting,plug loads and fans),HVAC operations,and outdoor weather conditions collected through various heterogeneous sensors together with the ground truth occupant presence and count information for five rooms located in a university environment.The five rooms include two different-sized lecture rooms,an office space for administrative staff,an office space for researchers,and a library space accessible to all students.A total of 181 days of data was collected from all five rooms at a sampling resolution of 5 minutes.This dataset can be used for benchmarking and supporting data-driven approaches in the field of occupancy prediction and occupant behaviour modelling,building simulation and control,energy forecasting and various building analytics.
