To improve billet quality and the trackability and stability of secondary cooling water during continuous casting, the superheat is introduced into the water distribution for secondary cooling to design the relevant c...To improve billet quality and the trackability and stability of secondary cooling water during continuous casting, the superheat is introduced into the water distribution for secondary cooling to design the relevant control system, based on the water distribution model, superheat and fuzzy self-adaptive PID （process identity） . A spray cooling system is set up for simulation test in laboratory to test the step signal from the conventional, integral sepa rated and fuzzy self-adaptive PID controllers and the simulation casting. And the on-site test is done in some steel plant. The test results show that the fuzzy self-adaptive PID controller＇s performance is better than that of the other two controllers, which provides a basis for further study and application.展开更多
Double self-adaptive fuzzy PID algorithm-based control strategy was proposed to construct quasi-cascade control system to control the speed of the acid-pickling process of titanium plates and strips. It is very useful...Double self-adaptive fuzzy PID algorithm-based control strategy was proposed to construct quasi-cascade control system to control the speed of the acid-pickling process of titanium plates and strips. It is very useful in overcoming non-linear dynamic behavior, uncertain and time-varying parameters, un-modeled dynamics, and couples between the automatic turbulence control (ATC) and the automatic acid temperature control (AATC) with varying parameters during the operation process. The quasi-cascade control system of inner and outer loop self-adaptive fuzzy PID controller was built, which could effectively control the pickling speed of plates and strips. The simulated results and real application indicate that the plates and strips acid pickling speed control system has good performances of adaptively tracking the parameter variations and anti-disturbances, which ensures the match of acid pickling temperature and turbulence of flowing with acid pickling speed, improving the surface quality of plates and strips acid pickling, and energy efficiency.展开更多
The paper discusses the features of the Biomass Boiler drum water level. Conventional PID Control System can not reach a satisfaction result in nonlinearity and time different from Biomass Boiler Drum Water Control Sy...The paper discusses the features of the Biomass Boiler drum water level. Conventional PID Control System can not reach a satisfaction result in nonlinearity and time different from Biomass Boiler Drum Water Control System. In this study, a kind of fuzzy self-adaptive PID controller is described and this controller is used in biomass boiler’s drum water level control system. Using the simulink tool of MATLAB simulation software to simulate the fuzzy adaptive PID and conventional PID control system, the result of the comparison shows that the fuzzy self-adaptive PID has the strong anti-jamming, flexibility and adaptability as well as the higher control precision in Biomass Boiler Drum Water.展开更多
The welding wire feed mechanism is an important component of welding equipment, both reliability and stabilization are the premise that the welding quality can be ensured. The PID is currently adapted to control the w...The welding wire feed mechanism is an important component of welding equipment, both reliability and stabilization are the premise that the welding quality can be ensured. The PID is currently adapted to control the welding wire feed mechanism, although the fuzzy PID has advantage of fast response and adaptation, the precision of fuzzy PID is lower. Accordingly, the fuzzy self-adaptive PID controller was proposed through changing fuzzy input variables and output variables based on variable universe, simple furwtion is adopted as scaling factor, the fuzzy PID controller parameters are adjusted to improve the precision and adjustment range. Simulation results show that control effects of fuzzy self-adaptive PID adopted by the welding wire feed mechanism have good adaptive ability and robustness based on variable universe, the welding experiments indicate that the welding quality met the requirements actually.展开更多
The control design, based on self-adaptive PID with genetic algorithms(GA) tuning on-line was investigated, for the temperature control of industrial microwave drying rotary device with the multi-layer(IMDRDWM) and wi...The control design, based on self-adaptive PID with genetic algorithms(GA) tuning on-line was investigated, for the temperature control of industrial microwave drying rotary device with the multi-layer(IMDRDWM) and with multivariable nonlinear interaction of microwave and materials. The conventional PID control strategy incorporated with optimization GA was put forward to maintain the optimum drying temperature in order to keep the moisture content below 1%, whose adaptation ability included the cost function of optimization GA according to the output change. Simulations on five different industrial process models and practical temperature process control system for selenium-enriched slag drying intensively by using IMDRDWM were carried out systematically, indicating the reliability and effectiveness of control design. The parameters of proposed control design are all on-line implemented without iterative predictive calculations, and the closed-loop system stability is guaranteed, which makes the developed scheme simpler in its synthesis and application, providing the practical guidelines for the control implementation and the parameter design.展开更多
In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems a...In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems above, a self-adaptive fuzzy controller with formulary rule （SAFCFR） is presented based on the dual feedbacks composed by gap electric signal and discharge-ratio statistics. To ensure the properties of self-optimizing and fast stabilization, the formulary rule was designed with a tuning factor. In addition, the fast-convergence algorithms were introduced to adjust control target center and output scale factor. In this way, the normal discharge ratio can tend to the highest value during micro-EDM process. Experimental results show that the proposed algorithms are effective in improving the servo-control performance. According to the drilling-micro-EDM experiments, the machining efficiency is improved by 20% through applying SAFCFR. Moreover, SAFCFR is a prompt way to optimize parameters of discharge-gap servo control.展开更多
The hose pulse testing bench generally uses electro-hydraulic servo system. It occupies little space, tracks signals fast and has simple structure, and therefore it is widely used in industrial control field. However,...The hose pulse testing bench generally uses electro-hydraulic servo system. It occupies little space, tracks signals fast and has simple structure, and therefore it is widely used in industrial control field. However, there are lots of problems such as little accuracy and instability caused by slow response of hydraulic and various interference factors. Simple proportional integra- tion derivatiation （PID） control method of traditional pulse bench is simple in principle, but it is difficult in parameter adjust- ment. According to the special requirements of the control system, a PID method based on fuzzy control is proposed in the pa- per. This method not only retains the advantages of the conventional control system, but also ameliorates the drawbacks of parameter uncertainty, instability and lag. It has been testified that the method is practicable and can improve the precision and adaptation.展开更多
In accordance with the feature of pure delay in monitor AGC system for cold rolling mill, a new fuzzy selftuning PID Smith prediction controller is developed. The position control model is deduced based on a single st...In accordance with the feature of pure delay in monitor AGC system for cold rolling mill, a new fuzzy selftuning PID Smith prediction controller is developed. The position control model is deduced based on a single stand cold rolling mill, and the fuzzy controller for monitor AGC system is designed. The analysis of dynamic performance for traditional PID Smith prediction controller and fuzzy self-tuning PID Smith prediction controller is done by MAT- LAB toolbox. The simulation results show that fuzzy self-tuning PID Smith controller has stronger robustness, faster response and higher static accuracy than traditional PID Smith controller.展开更多
Shape memory alloy （SMA） actuator is a potential advanced component for servo- systems of aerospace vehicles and aircraft. This paper presents a joint with two degrees of freedom （DOF） and a mobility range close t...Shape memory alloy （SMA） actuator is a potential advanced component for servo- systems of aerospace vehicles and aircraft. This paper presents a joint with two degrees of freedom （DOF） and a mobility range close to ±60° when driven by SMA triple wires. The fuzzy proportional-integral-derivative （PID）-controlled actuator drive was designed using antagonistic SMA triple wires, and the resistance feedback signal made a closed loop. Experiments showed that, with the driving responding frequency increasing, the overstress became harder to be avoided at the position under the maximum friction force. Furthermore, the hysteresis gap between the heating and cooling paths of the strain-to-resistance curve expanded under this condition. A fuzzy logic control was considered as a solution, and the curves of the wires were then modeled by fitting polynomials so that the measured resistance was used directly to determine the control signal. Accurate control was demonstrated through the step response, and the experimental results showed that under the fuzzy PID-control program, the mean absolute error （MAE） of the rotation angle was about 3.147°. In addition, the investigation of the external interference to the system proved the controllable maximum output.展开更多
In connection with the characteristics of multi-disturbance and nonlinearity of a system for flatness control in cold rolling process, a new intelligent PID control algorithm was proposed based on a cloud model, neura...In connection with the characteristics of multi-disturbance and nonlinearity of a system for flatness control in cold rolling process, a new intelligent PID control algorithm was proposed based on a cloud model, neural network and fuzzy integration. By indeterminacy artificial intelligence, the problem of fixing the membership functions of input variables and fuzzy rules was solved in an actual fuzzy system and the nonlinear mapping between variables was implemented by neural network. The algorithm has the adaptive learning ability of neural network and the indetermi- nacy of a cloud model in processing knowledge, which makes the fuzzy system have more persuasion in the process of knowledge inference, realizing the online adaptive regulation of PID parameters and avoiding the defects of the traditional PID controller. Simulation results show that the algorithm is simple, fast and robust with good control performance and application value.展开更多
A two-staged membrane separation process for hydrogen recovery from refinery gases is introduced. The principle of the gas membrane separation process and the influence of the operation temperatures are analyzed. As t...A two-staged membrane separation process for hydrogen recovery from refinery gases is introduced. The principle of the gas membrane separation process and the influence of the operation temperatures are analyzed. As the conventional PID controller is difficult to make the operation temperatures steady, a fuzzy self-tuning PID control algorithm is proposed. The application shows that the algorithm is effective, the operation temperatures of both stages can be controlled steadily, and the operation flexibility and adaptability of the hydrogen recovery unit are enhanced with safety. This study lays a foundation to optimize the control of the membrane separation process and thus ensure the membrane performance.展开更多
基金Item Sponsored by National High Technology Research and Development Program of China(2007AA04Z194)Major State Basic Research Development Program of China(2007CB613701)+1 种基金National Natural Science Foundation of China(51004032)Fundamental Research Funds for Central Universities of China(NO90409002)
文摘To improve billet quality and the trackability and stability of secondary cooling water during continuous casting, the superheat is introduced into the water distribution for secondary cooling to design the relevant control system, based on the water distribution model, superheat and fuzzy self-adaptive PID （process identity） . A spray cooling system is set up for simulation test in laboratory to test the step signal from the conventional, integral sepa rated and fuzzy self-adaptive PID controllers and the simulation casting. And the on-site test is done in some steel plant. The test results show that the fuzzy self-adaptive PID controller＇s performance is better than that of the other two controllers, which provides a basis for further study and application.
基金Project(51090385) supported by the National Natural Science Foundation of ChinaProject(2001IB001) supported by Yunnan Provincial Science and Technology Fund, China
文摘Double self-adaptive fuzzy PID algorithm-based control strategy was proposed to construct quasi-cascade control system to control the speed of the acid-pickling process of titanium plates and strips. It is very useful in overcoming non-linear dynamic behavior, uncertain and time-varying parameters, un-modeled dynamics, and couples between the automatic turbulence control (ATC) and the automatic acid temperature control (AATC) with varying parameters during the operation process. The quasi-cascade control system of inner and outer loop self-adaptive fuzzy PID controller was built, which could effectively control the pickling speed of plates and strips. The simulated results and real application indicate that the plates and strips acid pickling speed control system has good performances of adaptively tracking the parameter variations and anti-disturbances, which ensures the match of acid pickling temperature and turbulence of flowing with acid pickling speed, improving the surface quality of plates and strips acid pickling, and energy efficiency.
文摘The paper discusses the features of the Biomass Boiler drum water level. Conventional PID Control System can not reach a satisfaction result in nonlinearity and time different from Biomass Boiler Drum Water Control System. In this study, a kind of fuzzy self-adaptive PID controller is described and this controller is used in biomass boiler’s drum water level control system. Using the simulink tool of MATLAB simulation software to simulate the fuzzy adaptive PID and conventional PID control system, the result of the comparison shows that the fuzzy self-adaptive PID has the strong anti-jamming, flexibility and adaptability as well as the higher control precision in Biomass Boiler Drum Water.
文摘The welding wire feed mechanism is an important component of welding equipment, both reliability and stabilization are the premise that the welding quality can be ensured. The PID is currently adapted to control the welding wire feed mechanism, although the fuzzy PID has advantage of fast response and adaptation, the precision of fuzzy PID is lower. Accordingly, the fuzzy self-adaptive PID controller was proposed through changing fuzzy input variables and output variables based on variable universe, simple furwtion is adopted as scaling factor, the fuzzy PID controller parameters are adjusted to improve the precision and adjustment range. Simulation results show that control effects of fuzzy self-adaptive PID adopted by the welding wire feed mechanism have good adaptive ability and robustness based on variable universe, the welding experiments indicate that the welding quality met the requirements actually.
基金Project(51090385) supported by the Major Program of National Natural Science Foundation of ChinaProject(2011IB001) supported by Yunnan Provincial Science and Technology Program,China+1 种基金Project(2012DFA70570) supported by the International Science & Technology Cooperation Program of ChinaProject(2011IA004) supported by the Yunnan Provincial International Cooperative Program,China
文摘The control design, based on self-adaptive PID with genetic algorithms(GA) tuning on-line was investigated, for the temperature control of industrial microwave drying rotary device with the multi-layer(IMDRDWM) and with multivariable nonlinear interaction of microwave and materials. The conventional PID control strategy incorporated with optimization GA was put forward to maintain the optimum drying temperature in order to keep the moisture content below 1%, whose adaptation ability included the cost function of optimization GA according to the output change. Simulations on five different industrial process models and practical temperature process control system for selenium-enriched slag drying intensively by using IMDRDWM were carried out systematically, indicating the reliability and effectiveness of control design. The parameters of proposed control design are all on-line implemented without iterative predictive calculations, and the closed-loop system stability is guaranteed, which makes the developed scheme simpler in its synthesis and application, providing the practical guidelines for the control implementation and the parameter design.
基金Supported by the National High Technology Research and Development Program of China （No. 2007AA04Z346） , the National Natural Science Foundation of China （ No. 50905094） and China Postdoctoral Science Foundation （ No. 20080440378, 200902097）.
文摘In micro electrical discharge machining （micro EDM）, it is difficult for servo controlling the narrow discharge gap with the characters of non-linear and quick change. In this paper, aiming at solving the problems above, a self-adaptive fuzzy controller with formulary rule （SAFCFR） is presented based on the dual feedbacks composed by gap electric signal and discharge-ratio statistics. To ensure the properties of self-optimizing and fast stabilization, the formulary rule was designed with a tuning factor. In addition, the fast-convergence algorithms were introduced to adjust control target center and output scale factor. In this way, the normal discharge ratio can tend to the highest value during micro-EDM process. Experimental results show that the proposed algorithms are effective in improving the servo-control performance. According to the drilling-micro-EDM experiments, the machining efficiency is improved by 20% through applying SAFCFR. Moreover, SAFCFR is a prompt way to optimize parameters of discharge-gap servo control.
基金High Level Talented Person Funded Project of Hebei Province(No.C2013005003)Excellent Experts for Going Abroad Training Program of Hebei Province(No.10215601D)
文摘The hose pulse testing bench generally uses electro-hydraulic servo system. It occupies little space, tracks signals fast and has simple structure, and therefore it is widely used in industrial control field. However, there are lots of problems such as little accuracy and instability caused by slow response of hydraulic and various interference factors. Simple proportional integra- tion derivatiation （PID） control method of traditional pulse bench is simple in principle, but it is difficult in parameter adjust- ment. According to the special requirements of the control system, a PID method based on fuzzy control is proposed in the pa- per. This method not only retains the advantages of the conventional control system, but also ameliorates the drawbacks of parameter uncertainty, instability and lag. It has been testified that the method is practicable and can improve the precision and adaptation.
基金Item Sponsored by National Natural Science Foundation of China (50634030)
文摘In accordance with the feature of pure delay in monitor AGC system for cold rolling mill, a new fuzzy selftuning PID Smith prediction controller is developed. The position control model is deduced based on a single stand cold rolling mill, and the fuzzy controller for monitor AGC system is designed. The analysis of dynamic performance for traditional PID Smith prediction controller and fuzzy self-tuning PID Smith prediction controller is done by MAT- LAB toolbox. The simulation results show that fuzzy self-tuning PID Smith controller has stronger robustness, faster response and higher static accuracy than traditional PID Smith controller.
基金co-supported by the National Natural Science Foundation of China (61175104)National Science and Technology Support Program of China (2012BA114B01)
文摘Shape memory alloy （SMA） actuator is a potential advanced component for servo- systems of aerospace vehicles and aircraft. This paper presents a joint with two degrees of freedom （DOF） and a mobility range close to ±60° when driven by SMA triple wires. The fuzzy proportional-integral-derivative （PID）-controlled actuator drive was designed using antagonistic SMA triple wires, and the resistance feedback signal made a closed loop. Experiments showed that, with the driving responding frequency increasing, the overstress became harder to be avoided at the position under the maximum friction force. Furthermore, the hysteresis gap between the heating and cooling paths of the strain-to-resistance curve expanded under this condition. A fuzzy logic control was considered as a solution, and the curves of the wires were then modeled by fitting polynomials so that the measured resistance was used directly to determine the control signal. Accurate control was demonstrated through the step response, and the experimental results showed that under the fuzzy PID-control program, the mean absolute error （MAE） of the rotation angle was about 3.147°. In addition, the investigation of the external interference to the system proved the controllable maximum output.
基金Sponsored by National High-tech Research and Development Project of China(2009AA04Z143)Natural Science Foundation of Hebei Province of China(E2006001038)Science and Technology Project of Hebei Province of China(10212101D)
文摘In connection with the characteristics of multi-disturbance and nonlinearity of a system for flatness control in cold rolling process, a new intelligent PID control algorithm was proposed based on a cloud model, neural network and fuzzy integration. By indeterminacy artificial intelligence, the problem of fixing the membership functions of input variables and fuzzy rules was solved in an actual fuzzy system and the nonlinear mapping between variables was implemented by neural network. The algorithm has the adaptive learning ability of neural network and the indetermi- nacy of a cloud model in processing knowledge, which makes the fuzzy system have more persuasion in the process of knowledge inference, realizing the online adaptive regulation of PID parameters and avoiding the defects of the traditional PID controller. Simulation results show that the algorithm is simple, fast and robust with good control performance and application value.
文摘A two-staged membrane separation process for hydrogen recovery from refinery gases is introduced. The principle of the gas membrane separation process and the influence of the operation temperatures are analyzed. As the conventional PID controller is difficult to make the operation temperatures steady, a fuzzy self-tuning PID control algorithm is proposed. The application shows that the algorithm is effective, the operation temperatures of both stages can be controlled steadily, and the operation flexibility and adaptability of the hydrogen recovery unit are enhanced with safety. This study lays a foundation to optimize the control of the membrane separation process and thus ensure the membrane performance.
