A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatm...A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatments,wherein the electroplating procedures consisted of the composite deposition of Ni-Re followed by electroplating of Pt.In order to perform a comparison with conventional Ni Al and(Ni,Pt)Al coatings,the cyclic oxidation performance of the Ni Re Pt Al coating was evaluated at 1100 and 1150℃.We observed that the oxidation resistance of the Ni Re Pt Al coating was significantly improved by the greater presence of the residualβ-Ni Al phase in the outer layer and the lesser outward-diffusion of Mo from the substrate.In addition,the coating with the Re-rich diffusion barrier demonstrated a lower extent of interdiffusion into the substrate,where the thickness of the second reaction zone(SRZ)in the substrate alloy decreased by 25%.The mechanisms responsible for improving the oxidation resistance and decreasing the extent of SRZ formation are discussed,in which a particular attention is paid to the inhibition of the outward diffusion of Mo by the Re-based diffusion barrier.展开更多
在DD6单晶高温合金基体上,利用电子束物理气相沉积(EB-PVD)技术制备Ni Co Cr Al Y涂层,采用低压等离子喷涂(LPPS)技术制备Ni Co Cr Al YHf Si涂层,通过扫描电镜(SEM)、X射线能谱(EDS)、X射线衍射(XRD)、电子探针显微分析(EPMA)等手段研...在DD6单晶高温合金基体上,利用电子束物理气相沉积(EB-PVD)技术制备Ni Co Cr Al Y涂层,采用低压等离子喷涂(LPPS)技术制备Ni Co Cr Al YHf Si涂层,通过扫描电镜(SEM)、X射线能谱(EDS)、X射线衍射(XRD)、电子探针显微分析(EPMA)等手段研究了在1100℃下的热循环氧化和互扩散行为。结果表明,涂层显著提高了DD6基体的抗氧化能力,经100h的循环氧化后,涂层表面氧化层主要成分仍为α-Al2O3,依然发挥着较好的抗氧化保护作用。这两种涂层与基体之间形成了互扩散区(IDZ)和二次反应区(SRZ),IDZ和SRZ的厚度均随着循环氧化时间延长而增大;SRZ中析出的棒状与颗粒状的拓扑密堆相(TCP)含有W、Re、Mo等高熔点元素,其质量分数分别高达37.51%、14.22%和10.61%,TCP含量随着氧化时间而增多。活性元素Si、Hf对涂层中富Cr相和TGO的增长速率均有一定的抑制作用。展开更多
基金the Key-Area Research and Development Program of Guangdong Province(2019B010936001)financially supported by the National Natural Science Foundation of China(Grant Nos.51671202 and 51301184)。
文摘A low-diffusion Ni Re Pt Al coating((Ni,Pt)Al outer layer in addition to a Re-rich diffusion barrier layer)was prepared on a Ni_(3)Al-base single crystal(SC)superalloy via electroplating and gaseous aluminizing treatments,wherein the electroplating procedures consisted of the composite deposition of Ni-Re followed by electroplating of Pt.In order to perform a comparison with conventional Ni Al and(Ni,Pt)Al coatings,the cyclic oxidation performance of the Ni Re Pt Al coating was evaluated at 1100 and 1150℃.We observed that the oxidation resistance of the Ni Re Pt Al coating was significantly improved by the greater presence of the residualβ-Ni Al phase in the outer layer and the lesser outward-diffusion of Mo from the substrate.In addition,the coating with the Re-rich diffusion barrier demonstrated a lower extent of interdiffusion into the substrate,where the thickness of the second reaction zone(SRZ)in the substrate alloy decreased by 25%.The mechanisms responsible for improving the oxidation resistance and decreasing the extent of SRZ formation are discussed,in which a particular attention is paid to the inhibition of the outward diffusion of Mo by the Re-based diffusion barrier.
文摘在DD6单晶高温合金基体上,利用电子束物理气相沉积(EB-PVD)技术制备Ni Co Cr Al Y涂层,采用低压等离子喷涂(LPPS)技术制备Ni Co Cr Al YHf Si涂层,通过扫描电镜(SEM)、X射线能谱(EDS)、X射线衍射(XRD)、电子探针显微分析(EPMA)等手段研究了在1100℃下的热循环氧化和互扩散行为。结果表明,涂层显著提高了DD6基体的抗氧化能力,经100h的循环氧化后,涂层表面氧化层主要成分仍为α-Al2O3,依然发挥着较好的抗氧化保护作用。这两种涂层与基体之间形成了互扩散区(IDZ)和二次反应区(SRZ),IDZ和SRZ的厚度均随着循环氧化时间延长而增大;SRZ中析出的棒状与颗粒状的拓扑密堆相(TCP)含有W、Re、Mo等高熔点元素,其质量分数分别高达37.51%、14.22%和10.61%,TCP含量随着氧化时间而增多。活性元素Si、Hf对涂层中富Cr相和TGO的增长速率均有一定的抑制作用。
