Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the...Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the basis of the average flow model, and however the influence of roughness on the film pressure distribution could not be precisely expressed. Therefore, in order to study the hydrodynamic lubrication of the rough textured surfaces, sinusoidal waves are employed to characterize untextured surfaces. A deterministic model for hydrodynamic lubrication of microdimple textured rough surfaces is developed to predict the distribution of hydrodynamic pressure. By supplementing with the JFO cavitation boundary, the load carrying capacity of the film produced by micro-dimples and roughness is obtained. And the geometric parameters of textured rough surface are optimized to obtain the maximum hydrodynamic lubrication by specifying an optimization goal of the load carrying capacity. The effect of roughness on the hydrodynamic pressure of surface texture is significant and the load carrying capacity decreases with the increase of the roughness ratio because the roughness greatly suppresses the hydrodynamic effect of dimples. It shows that the roughness ratio of surface may be as small as possible to suppress the effect of hydrodynamic lubrication. Additionally,there are the optimum values of the micro-dimple depth and area density to maximize the load carrying capacity for any given value of the roughness ratio. The proposed approach is capable of accurately reflects the influence of roughness on the hydrodynamic pressure, and developed a deterministic model to investigate the hydrodynamic lubrication of textured surfaces.展开更多
The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle o...The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle on the fracture surface roughness plays an important role in estimating the damage degree and stability of deep rock mass.In this paper,the variations of fracture surface roughness of granite after different heating and thermal cycles were investigated using the joint roughness coefficient method(JRC),three-dimensional(3D)roughness parameters,and fractal dimension(D),and the mechanism of damage and deterioration of granite were revealed.The experimental results show an increase in the roughness of the granite fracture surface as temperature and cycle number were incremented.The variations of JRC,height parameter,inclination parameter and area parameter with the temperature conformed to the Boltzmann's functional distribution,while the D decreased linearly as the temperature increased.Besides,the anisotropy index(Ip)of the granite fracture surface increased as the temperature increased,and the larger parameter values of roughness characterization at different temperatures were attained mainly in directions of 20°–40°,60°–100°and 140°–160°.The fracture aperture of granite after fracture followed the Gauss distribution and the average aperture increased with increasing temperature,which increased from 0.665 mm at 25℃to 1.058 mm at 800℃.High temperature caused an uneven thermal expansion,water evaporation,and oxidation of minerals within the granite,which promoted the growth and expansion of microfractures,and reduced interparticle bonding strength.In particular,the damage was exacerbated by the expansion and cracking of the quartz phase transition after T>500℃.Thermal cycles contributed to the accumulation of this damage and further weakened the interparticle bonding forces,resulting in a significant increase in the roughness,anisotropy,and aperture of the fracture surface after five cycles.展开更多
Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a sub...Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a substrate to prepare a biomimetic surface with different surface roughness and micro-pillars arranged in array morphology.The evaporation dynamics and interfacial heat transfer processes of deionised water droplets on the bioinspired microstructure surface were experimentally studied.The study not only proves the feasibility of preparing hydrophilic biomimetic functional surfaces directly through photoresist materials and photolithography technology but also shows that by adjusting the structural parameters and arrangement of the surface micro-pillar structure,the wettability of the biomimetic surface can be significantly linearly regulated,thereby effectively affecting the heat and mass transfer process at the droplet liquid-vapour interface.Analysis of the results shows that by controlling the biomimetic surface microstructure,the wettability can be enhanced by about 22%at most,the uniformity of the temperature distribution at the liquid-vapour interface can be improved by about 34%,and the average evaporation rate can be increased by about 28%.This study aims to provide some guidance for the research on bionic surface design based on photoresist materials.展开更多
Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and sub...Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and subsurface damage depth(SDD)are crucial indicators for evaluating the surface quality of these materials after grinding.Existing prediction models lack general applicability and do not accurately account for the complex material behavior under grinding conditions.This paper introduces novel models for predicting both surface roughness and SDD in hard and brittle semiconductor materials.The surface roughness model uniquely incorporates the material’s elastic recovery properties,revealing the significant impact of these properties on prediction accuracy.The SDD model is distinguished by its analysis of the interactions between abrasive grits and the workpiece,as well as the mechanisms governing stress-induced damage evolution.The surface roughness model and SDD model both establish a stable relationship with the grit depth of cut(GDC).Additionally,we have developed an analytical relationship between the GDC and grinding process parameters.This,in turn,enables the establishment of an analytical framework for predicting surface roughness and SDD based on grinding process parameters,which cannot be achieved by previous models.The models were validated through systematic experiments on three different semiconductor materials,demonstrating excellent agreement with experimental data,with prediction errors of 6.3%for surface roughness and6.9%for SDD.Additionally,this study identifies variations in elastic recovery and material plasticity as critical factors influencing surface roughness and SDD across different materials.These findings significantly advance the accuracy of predictive models and broaden their applicability for grinding hard and brittle semiconductor materials.展开更多
High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber perfor...High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber performance,practical manufacturing processes and prolonged operational wear inevitably introduce surface roughness and structural deviations,which profoundly impact radiative properties.This study constructs a ZnS/Ag solar absorber model with surface roughness and employs the finite-difference time-domain method to investigate how characteristic length,surface roughness,porosity,pore shape factor,and taper influence its radiative properties in the 3μm-5μm band at 750 K.Results show optimal absorption at a 1μm characteristic length with a 36.72%improvement compared to the model with l=0.25μm,increased absorption with higher porosity with a 69.29%improvement at 0.6 compared to the non-porous structure,lower circularity with a 19.03%improvement for C=0.89 compared to C=1.00,while surface roughness with a 61.24%improvement at RMS=0.031 compared to RMS=0 and taper with a 38.29%improvement at β=20°compared to β=0°also exert significant effects.This work provides engineering design guidelines for high-efficiency,low-cost absorbers.展开更多
The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing character...The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.展开更多
In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were e...In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were examined,including parameters such as particle size,particle blasting pressure,and particle blasting angle.The surface treatment of the samples was performed using the SLA+Anodizing method.AFM testing was performed for each of the 18 different states,and the average surface roughness of each of these was compared with each other.Then,a bone layer was placed on the sample with the closest average surface roughness to the standard and the least amount of aluminum oxide on its surface among the 18 different states,to confirm the accuracy and quality of the desired surface roughness by examining the bone formation process and speed.The results showed that state No.4(sandblast particle size:75µm,spraying pressure of sandblast particles:4 bar,sandblast particle spraying angle:30 degrees),which was prepared using the SLA+Anodizing method and had a surface roughness of 1.989µm(The percentage of Al_(2)O_(3)on the surface=6%),had the best sandblasting conditions and showed 95%cell viability and accelerated the treatment and bone formation process for about a week.The simulation results,using Abaqus software,indicated that the stress distribution on the surface of the implant fixture in contact with the bone surface has increased by approximately 4.3%for state No.4.This will help prevent loosening of the dental implant fixture over time.展开更多
Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface te...Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured surfaces.In this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is investigated.Besides,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was analyzed.Compared to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro textures.The prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface quality.This study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.展开更多
The focus of this research was on the equivalent particle roughness height correction required to account for the presence of ice when determining the performances of wind turbines.In particular,two icing processes(fr...The focus of this research was on the equivalent particle roughness height correction required to account for the presence of ice when determining the performances of wind turbines.In particular,two icing processes(frost ice and clear ice)were examined by combining the FENSAP-ICE and FLUENT analysis tools.The ice type on the blade surfaces was predicted by using a multi-time step method.Accordingly,the influence of variations in icing shape and ice surface roughness on the aerodynamic performance of blades during frost ice formation or clear ice formation was investigated.The results indicate that differences in blade surface roughness and heat flux lead to disparities in both ice formation rate and shape between frost ice and clear ice.Clear ice has a greater impact on aerodynamics compared to frost ice,while frost ice is significantly influenced by the roughness of its icy surface.展开更多
Ultrasonic vibration grinding differs from traditional grinding in terms of its material removal mechanism.The randomness of grain-workpiece interaction in ultrasonic vibration grinding can produce variable chips and ...Ultrasonic vibration grinding differs from traditional grinding in terms of its material removal mechanism.The randomness of grain-workpiece interaction in ultrasonic vibration grinding can produce variable chips and impact the surface roughness of workpiece.However,previous studies used iterative method to calculate the unformed chip thickness(UCT),which has low computational efficiency.In this study,a symbolic difference method is proposed to calculate the UCT.The UCT distributions are obtained to describe the stochastic interaction characteristics of ultrasonic grinding process.Meanwhile,the UCT distribution characteristics under different machining parameters are analyzed.Then,a surface roughness prediction model is established based on the UCT distribution.Finally,the correctness of the model is verified by experiments.This study provides a quick and accurate method for predicting surface roughness in longitudinal ultrasonic vibration grinding.展开更多
Surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip steel.In order to study the effect of Si_(3)N_(4) ceramic work rolls on the surface roughness of SUS304 ultr...Surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip steel.In order to study the effect of Si_(3)N_(4) ceramic work rolls on the surface roughness of SUS304 ultra-thin strip,ABAQUS finite element model calculation,3D laser profilometry,and other methods were adopted based on the physical characteristics of Si_(3)N_(4) ceramic roll and 9Cr2MoV steel roll,like anti-flattening performance and oil wettability.The surface morphology and roughness of SUS304 ultra-thin strip rolled by different material work rolls under oil lubrication conditions were measured.The results showed that under the rolling force of 10 kN,the maximum flattening amount of Si_(3)N_(4) ceramic roll was reduced by 35.14%compared to that of 9Cr2MoV steel roll.The reduction rate of SUS304 ultra-thin strip rolled by ceramic roll was 34.19%,while that rolled by steel roll was only 22%;Si_(3)N_(4) ceramic roll can further increase the number of alternating convex peaks and concave valleys in the rolled thin strip,reduce the profile steepness,reduce surface roughness,and enhance the planarization effect of surface micro-convex bodies,with improving surface quality and surface glossiness.Finally,the mechanism of Si_(3)N_(4) ceramic roll significantly improving the surface roughness of rolled SUS304 ultra-thin strip was proposed.展开更多
In order to understand the mechanical properties and the fracture surface roughness characteristics of thermally damaged granite under dynamic splitting,dynamic Brazilian splitting tests were conducted on granite samp...In order to understand the mechanical properties and the fracture surface roughness characteristics of thermally damaged granite under dynamic splitting,dynamic Brazilian splitting tests were conducted on granite samples after thermal treatment at 25,200,400,and 600℃.Results show that the dynamic peak splitting strength of thermally damaged granite samples increases with increasing strain rate,showing obvious strain‐rate sensitivity.With increasing temperature,thermally induced cracks in granite transform from intergranular cracks to intragranular cracks,and to a transgranular crack network.Thermally induced damages reduce the dynamic peak splitting strength and the maximum absorbed energy while increasing the peak radial strain.The fracture mode of the thermally damaged granite under dynamic loads is mode Ⅱ splitting failure.By using the axial roughness index Z2 a,the distribution ranges of the wedge‐shaped failure zones and the tensile failure zones in the fracture surfaces under dynamic Brazilian splitting can be effectively identified.The radial roughness index Z_(2)^(r)is sensitive to the strain rate and temperature.It shows a linear correlation with the peak splitting strength and the maximum absorbed energy and a linear negative correlation with the peak radial strain.Z_(2)^(r)can be used to quantitatively estimate the dynamic parameters based on the models proposed.展开更多
In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumu...In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumulation of identical line contacts with half-width given by the truncated area divided by the contact patch number at varying heights.Based on the contact stiffness of two-dimensional flat punch,the total stiffness of rough surface is estimated,and then the normal load is calculated by an incremental method.For various rough surfaces,the approximately linear load-area relationships predicted by the proposed model agree well with the results of finite element simulations.It is found that the real average contact pressure depends significantly on profile properties.展开更多
The primary objective of this work is to improve our understanding of the mechanical involvements of two-order roughness in shear.First,wavelet analysis is used to separate the waviness(first-order)and unevenness(seco...The primary objective of this work is to improve our understanding of the mechanical involvements of two-order roughness in shear.First,wavelet analysis is used to separate the waviness(first-order)and unevenness(second-order)from four granite joint surfaces,with roughness characterized using Grasselli’s 3D morphology parameters.The results reveal that first-order roughness is more pronounced than second-order roughness,highlighting the dominant role of waviness in joint surface roughness.Additionally,the variation in first-order roughness with strike direction corresponds to the total roughness,while second-order roughness remains largely constant,indicating that roughness anisotropy is primarily driven by waviness.Then,direct shear tests on joint replicas are performed to investigate the contributions of both roughness orders to peak shear strength.The results show that the peak dilation angle is closely related to first-order roughness,while the shear component angle is closely associated with second-order roughness,both exhibiting a linear correlation.Based on these findings,relationships are established between the angles and their respective roughness orders.Finally,a joint shear strength criterion based on two-order roughness is proposed.A comparative analysis of prediction accuracy reveals that the average relative error for the proposed criterion is 13.79%,while the errors for Xia's,Yang's,and Ban's criteria are 15.19%,16.29%,and 13.87%,respectively.It demonstrates the proposed criterion can predict the peak shear strength of rock joints.展开更多
To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragred...To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragreducing additive.The effects of feed rate(50-300 mm/min),polymer concentration(0-0.5 g/L),and nozzle spacing(4-12 mm)on kerf width and surface roughness are systematically investigated through an orthogonal experimental design.Results reveal that feed rate emerges as themost significant factor(p<0.01),followed by PAM concentration and nozzle spacing.The optimal set of parameters,comprising a 200 mm/min feed rate,0.3 g/L PAM concentration,and 6mmnozzle spacing,achieves the narrowest kerf width(0.867 mm)and the lowest surface roughness(10.220μm).Analysis of the underlying mechanisms demonstrates that PAMenhances the energy efficiency of the jet by suppressing turbulent pulsations and increasing fluid viscoelasticity,thereby minimizing energy loss during the cutting process.展开更多
In the aerospace field,hole burnishing enhancement plays an essential role in improving the service performance of load-bearing holes.To satisfy the assembly accuracy and strength requirements,the structure shape and ...In the aerospace field,hole burnishing enhancement plays an essential role in improving the service performance of load-bearing holes.To satisfy the assembly accuracy and strength requirements,the structure shape and surface integrity must be considered simultaneously during the enhancement process.The current manufacturing process of hole burnishing has a relatively weak balance between the structure shape and surface integrity;therefore,it is necessary to analyze the mechanism and optimize the parameters to improve the strengthening effect of the holes.In this study,a two-dimensional longitudinal simplified model for the hole burnishing process was established,and the reasons for the surface roughness improvement of the hole wall and material accumulation on the upper surface were analyzed.Experiments were conducted to determine the influence of the burnishing parameters on the structure shape(material accumulation,shape contour,and roundness)and surface integrity(surface roughness,residual stress,and surface hardness),based on the opposite requirements of improving the structure shape and surface integrity for the burnishing depth(BD).The results showed that with an increase in the BD,the structure shape deteriorated,whereas the surface integrity improved.Fatigue behavior verification experiments were conducted,and parameter selection schemes for the collaborative improvement of the structure shape and surface integrity were discussed.For the holes of titanium alloy TB6(Ti-10V-2Fe-3Al),the fatigue life can be increased by 162%when the BD,spindle speed,and feed rate were 0.20 mm,200 r/min,and 0.2 mm/r,respectively.展开更多
Fractures in rock strata serve as flow pathways for gas flow.The undulation of fracture channels can influence the guidance of gas flow.In this context,four-point bending experiments on prefabricated fractured rocks a...Fractures in rock strata serve as flow pathways for gas flow.The undulation of fracture channels can influence the guidance of gas flow.In this context,four-point bending experiments on prefabricated fractured rocks at different angles under stable stepped loading stress.The experiment results clarified the evolutionary law that the undulation degree of the rock tensile fracture surface is separated by an initial fracture angle of 45°.The high undulation intervals were less than 45°,whereas the low undulation intervals were more than 45°.Furthermore,the relative undulation degree,undulation frequency,and matching degree of the fracture surface were quantified.The relationship between the change in fracture surface undulation and gas flow guidance was established.Based on this,the stability,tortuosity,and uniformity of the gas flow in the fracture channel were quantitatively characterized.Subsequently,numerical models of the fracture channels were constructed to validate the indices proposed in this study.The results of the study clarified the influence of different initial fracture angles on the undulation changes of fracture surfaces,and established the relationship between these changes and gas flow,which is conducive to understanding the role of internal fracture channels in rocks in guiding the gas flow process.展开更多
Ti/TiN/Zr/ZrN multilayer coatings were deposited on Cr_17Ni_2 steel substrates with different surface roughnesses by vacuum cathodic arc deposition method. Microstructure, micro-hardness, adhesion strength and cross-s...Ti/TiN/Zr/ZrN multilayer coatings were deposited on Cr_17Ni_2 steel substrates with different surface roughnesses by vacuum cathodic arc deposition method. Microstructure, micro-hardness, adhesion strength and cross-sectional morphology of the obtained multilayer coatings were investigated. The results show that the Vickers hardness of Ti/TiN/Zr/ZrN multilayer coating, with a film thickness of 11.37 μm, is 29.36 GPa. The erosion and salt spray resistance performance of Cr_17Ni_2 steel substrates can be evidently improved by Ti/TiN/Zr/ZrN multilayer coating. The surface roughness of Cr_17Ni_2 steel substrates plays an important role in determining the mechanical and erosion performances of Ti/TiN/Zr/ZrN multilayer coatings. Overall, a low value of the surface roughness of substrates corresponds to an improved performance of erosion and salt spray resistance of multilayer coatings. The optimized performance of Ti/TiN/Zr/ZrN multilayer coatings can be achieved provided that the surface roughness of Cr_17Ni_2 steel substrates is lower than 0.4μm.展开更多
Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass （BMG） rods were abraded to different surface roughnesses using different types of waterproof abrasive papers and sometimes polishing pastes, and the compressive deformat...Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass （BMG） rods were abraded to different surface roughnesses using different types of waterproof abrasive papers and sometimes polishing pastes, and the compressive deformation behavior was examined. The results show that the yield strength of the BMG is hardly affected while the compressive plasticity increases from 2.3% to 4.5% with decreasing the surface roughness. Observation of the fractured samples under a scanning electron microscope indicates that the rise in plasticity is accompanied with an increase in shear band density. The results suggest that it is necessary to reduce the surface roughness of BMGs for achieving a large plasticity.展开更多
Experimental study has been conducted for an interstitial free(IF) sheet steel on its surface roughness evolution and formability with respect to grain size and sheet thickness effect. The surface roughness of IF she...Experimental study has been conducted for an interstitial free(IF) sheet steel on its surface roughness evolution and formability with respect to grain size and sheet thickness effect. The surface roughness of IF sheet steel is proportional to effective strain, grain size and inversely proportional to sheet thickness; the larger grain reduces the formability by accelerating the surface roughening rate and enhance formability by raising the workhardening rate, while the latter effect plays the dominate role. The grain size effect on surface roughening and formability is more obvious when the sheets are thinner.展开更多
基金Supported by National Natural Science Foundation of China(Grant Nos.51305168,51375211,51375213)Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20130524)Research Foundation for Advanced Talents of Jiangsu University,China(Grant No.13JDG090)
文摘Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the basis of the average flow model, and however the influence of roughness on the film pressure distribution could not be precisely expressed. Therefore, in order to study the hydrodynamic lubrication of the rough textured surfaces, sinusoidal waves are employed to characterize untextured surfaces. A deterministic model for hydrodynamic lubrication of microdimple textured rough surfaces is developed to predict the distribution of hydrodynamic pressure. By supplementing with the JFO cavitation boundary, the load carrying capacity of the film produced by micro-dimples and roughness is obtained. And the geometric parameters of textured rough surface are optimized to obtain the maximum hydrodynamic lubrication by specifying an optimization goal of the load carrying capacity. The effect of roughness on the hydrodynamic pressure of surface texture is significant and the load carrying capacity decreases with the increase of the roughness ratio because the roughness greatly suppresses the hydrodynamic effect of dimples. It shows that the roughness ratio of surface may be as small as possible to suppress the effect of hydrodynamic lubrication. Additionally,there are the optimum values of the micro-dimple depth and area density to maximize the load carrying capacity for any given value of the roughness ratio. The proposed approach is capable of accurately reflects the influence of roughness on the hydrodynamic pressure, and developed a deterministic model to investigate the hydrodynamic lubrication of textured surfaces.
基金funding support from the National Natural Science Foundation of China(Grant No.52274082)the Program of Qingjiang Excellent Young Talents,Jiangxi University of Science and Technology(Grant No.JXUSTQJBJ2020003)the Innovation Fund Designated for Graduate Students of Jiangxi Province(Grant No.YC2023-B215).
文摘The roughness of the fracture surface directly affects the strength,deformation,and permeability of the surrounding rock in deep underground engineering.Understanding the effect of high temperature and thermal cycle on the fracture surface roughness plays an important role in estimating the damage degree and stability of deep rock mass.In this paper,the variations of fracture surface roughness of granite after different heating and thermal cycles were investigated using the joint roughness coefficient method(JRC),three-dimensional(3D)roughness parameters,and fractal dimension(D),and the mechanism of damage and deterioration of granite were revealed.The experimental results show an increase in the roughness of the granite fracture surface as temperature and cycle number were incremented.The variations of JRC,height parameter,inclination parameter and area parameter with the temperature conformed to the Boltzmann's functional distribution,while the D decreased linearly as the temperature increased.Besides,the anisotropy index(Ip)of the granite fracture surface increased as the temperature increased,and the larger parameter values of roughness characterization at different temperatures were attained mainly in directions of 20°–40°,60°–100°and 140°–160°.The fracture aperture of granite after fracture followed the Gauss distribution and the average aperture increased with increasing temperature,which increased from 0.665 mm at 25℃to 1.058 mm at 800℃.High temperature caused an uneven thermal expansion,water evaporation,and oxidation of minerals within the granite,which promoted the growth and expansion of microfractures,and reduced interparticle bonding strength.In particular,the damage was exacerbated by the expansion and cracking of the quartz phase transition after T>500℃.Thermal cycles contributed to the accumulation of this damage and further weakened the interparticle bonding forces,resulting in a significant increase in the roughness,anisotropy,and aperture of the fracture surface after five cycles.
基金supported by H2020-MSCA-RISE-778104–ThermaSMART,Royal Society(IEC\NSFC\211210)doctoral degree scholarship of China Scholarship Council(CSC).
文摘Control of the wetting properties of biomimetic functional surfaces is a desired functionality in many applications.In this paper,the photoresist SU-8 was used as fabrication material.A silicon wafer was used as a substrate to prepare a biomimetic surface with different surface roughness and micro-pillars arranged in array morphology.The evaporation dynamics and interfacial heat transfer processes of deionised water droplets on the bioinspired microstructure surface were experimentally studied.The study not only proves the feasibility of preparing hydrophilic biomimetic functional surfaces directly through photoresist materials and photolithography technology but also shows that by adjusting the structural parameters and arrangement of the surface micro-pillar structure,the wettability of the biomimetic surface can be significantly linearly regulated,thereby effectively affecting the heat and mass transfer process at the droplet liquid-vapour interface.Analysis of the results shows that by controlling the biomimetic surface microstructure,the wettability can be enhanced by about 22%at most,the uniformity of the temperature distribution at the liquid-vapour interface can be improved by about 34%,and the average evaporation rate can be increased by about 28%.This study aims to provide some guidance for the research on bionic surface design based on photoresist materials.
基金supported by the National Key Research and Development Program of China(2022YFB3605902)the National Natural Science Foundation of China(52375411,52293402)。
文摘Workpiece rotational grinding is widely used in the ultra-precision machining of hard and brittle semiconductor materials,including single-crystal silicon,silicon carbide,and gallium arsenide.Surface roughness and subsurface damage depth(SDD)are crucial indicators for evaluating the surface quality of these materials after grinding.Existing prediction models lack general applicability and do not accurately account for the complex material behavior under grinding conditions.This paper introduces novel models for predicting both surface roughness and SDD in hard and brittle semiconductor materials.The surface roughness model uniquely incorporates the material’s elastic recovery properties,revealing the significant impact of these properties on prediction accuracy.The SDD model is distinguished by its analysis of the interactions between abrasive grits and the workpiece,as well as the mechanisms governing stress-induced damage evolution.The surface roughness model and SDD model both establish a stable relationship with the grit depth of cut(GDC).Additionally,we have developed an analytical relationship between the GDC and grinding process parameters.This,in turn,enables the establishment of an analytical framework for predicting surface roughness and SDD based on grinding process parameters,which cannot be achieved by previous models.The models were validated through systematic experiments on three different semiconductor materials,demonstrating excellent agreement with experimental data,with prediction errors of 6.3%for surface roughness and6.9%for SDD.Additionally,this study identifies variations in elastic recovery and material plasticity as critical factors influencing surface roughness and SDD across different materials.These findings significantly advance the accuracy of predictive models and broaden their applicability for grinding hard and brittle semiconductor materials.
基金funded by the National Natural Science Foundation of China,grant number 52406102,received by Haiyan YuShandong Provincial Natural Science Foundation,grant number ZR2023QE258,received by Haiyan Yu.
文摘High-temperature radiative cooling is essential for solar absorbers,as it mitigates efficiency degradation resulting from thermal accumulation.While porous structures have proven effective in enhancing absorber performance,practical manufacturing processes and prolonged operational wear inevitably introduce surface roughness and structural deviations,which profoundly impact radiative properties.This study constructs a ZnS/Ag solar absorber model with surface roughness and employs the finite-difference time-domain method to investigate how characteristic length,surface roughness,porosity,pore shape factor,and taper influence its radiative properties in the 3μm-5μm band at 750 K.Results show optimal absorption at a 1μm characteristic length with a 36.72%improvement compared to the model with l=0.25μm,increased absorption with higher porosity with a 69.29%improvement at 0.6 compared to the non-porous structure,lower circularity with a 19.03%improvement for C=0.89 compared to C=1.00,while surface roughness with a 61.24%improvement at RMS=0.031 compared to RMS=0 and taper with a 38.29%improvement at β=20°compared to β=0°also exert significant effects.This work provides engineering design guidelines for high-efficiency,low-cost absorbers.
基金Project(2024A1515240020)supported by the Guangdong Basic and Applied Basic Research Foundation,China。
文摘The contact characteristics of the rough tooth surface during the meshing process are significantly affected by the lubrication state.The coupling effect of tooth surface roughness and lubrication on meshing characteristics of planetary gear is studied.An improved three-dimensional(3 D)anisotropic tooth surface roughness fractal model is proposed based on the experimental parameters.Considering asperity contact and elastohydrodynamic lubrication(EHL),the contact load and flexibility deformation of the tooth surface are derived,and the deformation compatibility equation of the 3 D loaded tooth contact analysis(3 D-LTCA)method is improved.The asperity of the tooth surface changes the system from EHL to mixed lubrication and reduces the stiffness of the oil film.Compared with the sun planet gear,the asperity has a greater effect on the meshing characteristics of the ring-planet gear.Compared with the proposed method,the comprehensive stiffness obtained by the traditional calculation method considering the lubrication effect is smaller,especially for the ring-planet gear.Compared with roughness,speed and viscosity,the meshing characteristics of planetary gears are most sensitive to torque.
文摘In this study,different conditions of sandblasting on dental implant fixtures were investigated to achieve the best sandblasting conditions.18 different sandblasting conditions(Using 152 implant fixture samples)were examined,including parameters such as particle size,particle blasting pressure,and particle blasting angle.The surface treatment of the samples was performed using the SLA+Anodizing method.AFM testing was performed for each of the 18 different states,and the average surface roughness of each of these was compared with each other.Then,a bone layer was placed on the sample with the closest average surface roughness to the standard and the least amount of aluminum oxide on its surface among the 18 different states,to confirm the accuracy and quality of the desired surface roughness by examining the bone formation process and speed.The results showed that state No.4(sandblast particle size:75µm,spraying pressure of sandblast particles:4 bar,sandblast particle spraying angle:30 degrees),which was prepared using the SLA+Anodizing method and had a surface roughness of 1.989µm(The percentage of Al_(2)O_(3)on the surface=6%),had the best sandblasting conditions and showed 95%cell viability and accelerated the treatment and bone formation process for about a week.The simulation results,using Abaqus software,indicated that the stress distribution on the surface of the implant fixture in contact with the bone surface has increased by approximately 4.3%for state No.4.This will help prevent loosening of the dental implant fixture over time.
基金Supported by Shandong Provincial Natural Science Foundation of China(Grant No.ZR2023QE041)China Postdoctoral Science Foundation(Grant No.2023M731862)National Natural Science Foundation of China(Grant No.51975112).
文摘Textured surfaces with certain micro/nano structures have been proven to possess some advanced functions,such as reducing friction,improving wear and increasing wettability.Accurate prediction of micro/nano surface textures is of great significance for the design,fabrication and application of functional textured surfaces.In this paper,based on the kinematic analysis of cutter teeth,the discretization of ultrasonic machining process,transformation method of coordinate systems and the cubic spline data interpolation,an integrated theoretical model was established to characterize the distribution and geometric features of micro textures on the surfaces machined by different types of ultrasonic vibration-assisted milling(UVAM).Based on the theoretical model,the effect of key process parameters(vibration directions,vibration dimensions,cutting parameters and vibration parameters)on tool trajectories and microtextured surface morphology in UVAM is investigated.Besides,the effect of phase difference on the elliptical shape in 2D/3D ultrasonic elliptical vibration-assisted milling(UEVAM)was analyzed.Compared to conventional numerical models,the method of the cubic spline data interpolation is applied to the simulation of microtextured surface morphology in UVAM,which is more suitable for characterizing the morphological features of microtextured surfaces than traditional methods due to the presence of numerous micro textures.The prediction of surface roughness indicates that the magnitude of ultrasonic amplitude in z-direction should be strictly limited in 1D rotary UVAM,2D and 3D UEVAM due to the unfavorable effect of axial ultrasonic vibration on the surface quality.This study can provide theoretical guidance for the design and fabrication of microtextured surfaces in UVAM.
基金Natural Science Foundation of Liaoning Province(2022-MS-305)Foundation of Liaoning Province Education Administration(LJKZ1108).
文摘The focus of this research was on the equivalent particle roughness height correction required to account for the presence of ice when determining the performances of wind turbines.In particular,two icing processes(frost ice and clear ice)were examined by combining the FENSAP-ICE and FLUENT analysis tools.The ice type on the blade surfaces was predicted by using a multi-time step method.Accordingly,the influence of variations in icing shape and ice surface roughness on the aerodynamic performance of blades during frost ice formation or clear ice formation was investigated.The results indicate that differences in blade surface roughness and heat flux lead to disparities in both ice formation rate and shape between frost ice and clear ice.Clear ice has a greater impact on aerodynamics compared to frost ice,while frost ice is significantly influenced by the roughness of its icy surface.
基金supported by the National Key Research and Development Program of China(No.2018YFB2000402)the Open Fund Project of Xinchang Research Institute of Zhejiang University of Technology,and the Fundamental Research Funds for the Universities of Henan Province,China(No.NSFRF200102).
文摘Ultrasonic vibration grinding differs from traditional grinding in terms of its material removal mechanism.The randomness of grain-workpiece interaction in ultrasonic vibration grinding can produce variable chips and impact the surface roughness of workpiece.However,previous studies used iterative method to calculate the unformed chip thickness(UCT),which has low computational efficiency.In this study,a symbolic difference method is proposed to calculate the UCT.The UCT distributions are obtained to describe the stochastic interaction characteristics of ultrasonic grinding process.Meanwhile,the UCT distribution characteristics under different machining parameters are analyzed.Then,a surface roughness prediction model is established based on the UCT distribution.Finally,the correctness of the model is verified by experiments.This study provides a quick and accurate method for predicting surface roughness in longitudinal ultrasonic vibration grinding.
基金supported by the National Natural Science Foundation of China (No.51974196)the Major Program of National Natural Science Foundation of China (No.U22A20188)Central Government Guides the Special Fund Projects of Local Scientific and Technological Development (YDZX20191400002149).
文摘Surface morphology and roughness are important parameters of surface quality of cold-rolled ultra-thin strip steel.In order to study the effect of Si_(3)N_(4) ceramic work rolls on the surface roughness of SUS304 ultra-thin strip,ABAQUS finite element model calculation,3D laser profilometry,and other methods were adopted based on the physical characteristics of Si_(3)N_(4) ceramic roll and 9Cr2MoV steel roll,like anti-flattening performance and oil wettability.The surface morphology and roughness of SUS304 ultra-thin strip rolled by different material work rolls under oil lubrication conditions were measured.The results showed that under the rolling force of 10 kN,the maximum flattening amount of Si_(3)N_(4) ceramic roll was reduced by 35.14%compared to that of 9Cr2MoV steel roll.The reduction rate of SUS304 ultra-thin strip rolled by ceramic roll was 34.19%,while that rolled by steel roll was only 22%;Si_(3)N_(4) ceramic roll can further increase the number of alternating convex peaks and concave valleys in the rolled thin strip,reduce the profile steepness,reduce surface roughness,and enhance the planarization effect of surface micro-convex bodies,with improving surface quality and surface glossiness.Finally,the mechanism of Si_(3)N_(4) ceramic roll significantly improving the surface roughness of rolled SUS304 ultra-thin strip was proposed.
基金supported by the National Natural Science Foundation of China(52174071,U1903216,52004052)the National Key R&D Program of China(2022YFC2903903).
文摘In order to understand the mechanical properties and the fracture surface roughness characteristics of thermally damaged granite under dynamic splitting,dynamic Brazilian splitting tests were conducted on granite samples after thermal treatment at 25,200,400,and 600℃.Results show that the dynamic peak splitting strength of thermally damaged granite samples increases with increasing strain rate,showing obvious strain‐rate sensitivity.With increasing temperature,thermally induced cracks in granite transform from intergranular cracks to intragranular cracks,and to a transgranular crack network.Thermally induced damages reduce the dynamic peak splitting strength and the maximum absorbed energy while increasing the peak radial strain.The fracture mode of the thermally damaged granite under dynamic loads is mode Ⅱ splitting failure.By using the axial roughness index Z2 a,the distribution ranges of the wedge‐shaped failure zones and the tensile failure zones in the fracture surfaces under dynamic Brazilian splitting can be effectively identified.The radial roughness index Z_(2)^(r)is sensitive to the strain rate and temperature.It shows a linear correlation with the peak splitting strength and the maximum absorbed energy and a linear negative correlation with the peak radial strain.Z_(2)^(r)can be used to quantitatively estimate the dynamic parameters based on the models proposed.
基金supported by the National Natural Science Foundation of China(Grant Nos.12372100,12302126,and 12302141)the China Postdoctoral Science Foundation(Grant No.2023M732799)+1 种基金the Fundamental Research Funds for the Central Universities(Grant No.xzy012024020)Sihe Wang also thanks the support from the China Scholarship Council(CSC).
文摘In this paper,an incremental contact model is developed for the elastic self-affine fractal rough surfaces under plane strain condition.The contact between a rough surface and a rigid plane is simplified by the accumulation of identical line contacts with half-width given by the truncated area divided by the contact patch number at varying heights.Based on the contact stiffness of two-dimensional flat punch,the total stiffness of rough surface is estimated,and then the normal load is calculated by an incremental method.For various rough surfaces,the approximately linear load-area relationships predicted by the proposed model agree well with the results of finite element simulations.It is found that the real average contact pressure depends significantly on profile properties.
基金funded by the National Natural Science Foundation of China (Grant nos. 42272333 and 42377154)the China Association for Science and Technology Youth Talent Support Program for PhD Students.
文摘The primary objective of this work is to improve our understanding of the mechanical involvements of two-order roughness in shear.First,wavelet analysis is used to separate the waviness(first-order)and unevenness(second-order)from four granite joint surfaces,with roughness characterized using Grasselli’s 3D morphology parameters.The results reveal that first-order roughness is more pronounced than second-order roughness,highlighting the dominant role of waviness in joint surface roughness.Additionally,the variation in first-order roughness with strike direction corresponds to the total roughness,while second-order roughness remains largely constant,indicating that roughness anisotropy is primarily driven by waviness.Then,direct shear tests on joint replicas are performed to investigate the contributions of both roughness orders to peak shear strength.The results show that the peak dilation angle is closely related to first-order roughness,while the shear component angle is closely associated with second-order roughness,both exhibiting a linear correlation.Based on these findings,relationships are established between the angles and their respective roughness orders.Finally,a joint shear strength criterion based on two-order roughness is proposed.A comparative analysis of prediction accuracy reveals that the average relative error for the proposed criterion is 13.79%,while the errors for Xia's,Yang's,and Ban's criteria are 15.19%,16.29%,and 13.87%,respectively.It demonstrates the proposed criterion can predict the peak shear strength of rock joints.
基金supported by the National Natural Science Foundation of China(grant number:52006061)the Key R&D Program of Hunan Province(grant number:2024AQ2001)+2 种基金Scientific Research Program of Hunan Provincial Department of Education(grant number:22B0840)Natural Science Foundation of Hunan Province(grant number:2023JJ50483)Hunan University of Humanities,Science and Technology Graduate Student Research and Innovation Program(ZSCX2024Y06,ZSCX2024Y01).
文摘To address the challenges of poor surface quality and high energy consumption in marble cutting,this study introduces an auxiliary abrasive jet cutting technology enhanced by the use of polyacrylamide(PAM)as a dragreducing additive.The effects of feed rate(50-300 mm/min),polymer concentration(0-0.5 g/L),and nozzle spacing(4-12 mm)on kerf width and surface roughness are systematically investigated through an orthogonal experimental design.Results reveal that feed rate emerges as themost significant factor(p<0.01),followed by PAM concentration and nozzle spacing.The optimal set of parameters,comprising a 200 mm/min feed rate,0.3 g/L PAM concentration,and 6mmnozzle spacing,achieves the narrowest kerf width(0.867 mm)and the lowest surface roughness(10.220μm).Analysis of the underlying mechanisms demonstrates that PAMenhances the energy efficiency of the jet by suppressing turbulent pulsations and increasing fluid viscoelasticity,thereby minimizing energy loss during the cutting process.
文摘In the aerospace field,hole burnishing enhancement plays an essential role in improving the service performance of load-bearing holes.To satisfy the assembly accuracy and strength requirements,the structure shape and surface integrity must be considered simultaneously during the enhancement process.The current manufacturing process of hole burnishing has a relatively weak balance between the structure shape and surface integrity;therefore,it is necessary to analyze the mechanism and optimize the parameters to improve the strengthening effect of the holes.In this study,a two-dimensional longitudinal simplified model for the hole burnishing process was established,and the reasons for the surface roughness improvement of the hole wall and material accumulation on the upper surface were analyzed.Experiments were conducted to determine the influence of the burnishing parameters on the structure shape(material accumulation,shape contour,and roundness)and surface integrity(surface roughness,residual stress,and surface hardness),based on the opposite requirements of improving the structure shape and surface integrity for the burnishing depth(BD).The results showed that with an increase in the BD,the structure shape deteriorated,whereas the surface integrity improved.Fatigue behavior verification experiments were conducted,and parameter selection schemes for the collaborative improvement of the structure shape and surface integrity were discussed.For the holes of titanium alloy TB6(Ti-10V-2Fe-3Al),the fatigue life can be increased by 162%when the BD,spindle speed,and feed rate were 0.20 mm,200 r/min,and 0.2 mm/r,respectively.
基金supported by the National Natural Science Foundation of China(No.52522405)Henan Provincial Natural Science Foundation(No.252300421323).
文摘Fractures in rock strata serve as flow pathways for gas flow.The undulation of fracture channels can influence the guidance of gas flow.In this context,four-point bending experiments on prefabricated fractured rocks at different angles under stable stepped loading stress.The experiment results clarified the evolutionary law that the undulation degree of the rock tensile fracture surface is separated by an initial fracture angle of 45°.The high undulation intervals were less than 45°,whereas the low undulation intervals were more than 45°.Furthermore,the relative undulation degree,undulation frequency,and matching degree of the fracture surface were quantified.The relationship between the change in fracture surface undulation and gas flow guidance was established.Based on this,the stability,tortuosity,and uniformity of the gas flow in the fracture channel were quantitatively characterized.Subsequently,numerical models of the fracture channels were constructed to validate the indices proposed in this study.The results of the study clarified the influence of different initial fracture angles on the undulation changes of fracture surfaces,and established the relationship between these changes and gas flow,which is conducive to understanding the role of internal fracture channels in rocks in guiding the gas flow process.
基金Project(2011B050400007)supported by the International Cooperation Program of Guangdong Province,China
文摘Ti/TiN/Zr/ZrN multilayer coatings were deposited on Cr_17Ni_2 steel substrates with different surface roughnesses by vacuum cathodic arc deposition method. Microstructure, micro-hardness, adhesion strength and cross-sectional morphology of the obtained multilayer coatings were investigated. The results show that the Vickers hardness of Ti/TiN/Zr/ZrN multilayer coating, with a film thickness of 11.37 μm, is 29.36 GPa. The erosion and salt spray resistance performance of Cr_17Ni_2 steel substrates can be evidently improved by Ti/TiN/Zr/ZrN multilayer coating. The surface roughness of Cr_17Ni_2 steel substrates plays an important role in determining the mechanical and erosion performances of Ti/TiN/Zr/ZrN multilayer coatings. Overall, a low value of the surface roughness of substrates corresponds to an improved performance of erosion and salt spray resistance of multilayer coatings. The optimized performance of Ti/TiN/Zr/ZrN multilayer coatings can be achieved provided that the surface roughness of Cr_17Ni_2 steel substrates is lower than 0.4μm.
基金Projects (50771064,50831003) supported by the National Natural Science Foundation of ChinaProject (10PJ1405900) supported by Shanghai Pujiang Program,China
文摘Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass （BMG） rods were abraded to different surface roughnesses using different types of waterproof abrasive papers and sometimes polishing pastes, and the compressive deformation behavior was examined. The results show that the yield strength of the BMG is hardly affected while the compressive plasticity increases from 2.3% to 4.5% with decreasing the surface roughness. Observation of the fractured samples under a scanning electron microscope indicates that the rise in plasticity is accompanied with an increase in shear band density. The results suggest that it is necessary to reduce the surface roughness of BMGs for achieving a large plasticity.
文摘Experimental study has been conducted for an interstitial free(IF) sheet steel on its surface roughness evolution and formability with respect to grain size and sheet thickness effect. The surface roughness of IF sheet steel is proportional to effective strain, grain size and inversely proportional to sheet thickness; the larger grain reduces the formability by accelerating the surface roughening rate and enhance formability by raising the workhardening rate, while the latter effect plays the dominate role. The grain size effect on surface roughening and formability is more obvious when the sheets are thinner.
