In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate wh...In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.展开更多
In this study, bismuth oxyhalide（Bi OXs（X_Cl, Br, I）） semiconductors were prepared by a simple solvothermal method, with ethanol serving as solvent and a series of tetrabutylammonium halide surfactants as halogen ...In this study, bismuth oxyhalide（Bi OXs（X_Cl, Br, I）） semiconductors were prepared by a simple solvothermal method, with ethanol serving as solvent and a series of tetrabutylammonium halide surfactants as halogen sources. Under identical synthetic conditions, Bi OBr was more readily constructed into regular flower-like hierarchical architectures. The photocatalytic properties of the materials were studied by monitoring the degradation of rhodamine B（Rh B）,with visible light absorption, and colorless salicylic acid（SA）. It was found that both Rh B and SA were rapidly degraded on the surface of Bi OBr. Bi OCl was rather active for the degradation of Rh B,but ineffective toward the degradation of SA. However, neither Rh B nor SA could be degraded effectively in the case of Bi OI. Further experiments such as UV–visible spectroscopy and detection of U OH and O2 Uradicals suggest that the electronic structure of the Bi OX photocatalysts is responsible for the difference in their activities.展开更多
In this work, the current understanding and development of fliction-stir welding and processing of Ti- 6Al-4V alloy are briefly reviewed. The critical issues of these processes are addressed, including welding tool ma...In this work, the current understanding and development of fliction-stir welding and processing of Ti- 6Al-4V alloy are briefly reviewed. The critical issues of these processes are addressed, including welding tool materials and design, tool wea,, processing temperature, material flow, processing window and residual stresses. A particular emphasis is given to microstructural aspects and microstructure-properties relationship. Potential engineering applications are highlighted.展开更多
The effects of different aging processes on the microstructure and mechanical properties of a novel Al-Cu-Li alloy have been investigated by X-ray diffraction, scanning electron microscopy and transmission electron mi...The effects of different aging processes on the microstructure and mechanical properties of a novel Al-Cu-Li alloy have been investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. It is found that the tensile properties of a novel Al-Cu-Li alloy are sensitive to aging processes, which correspond to different microstructures. σ（Al_5Cu_6Mg_2） and T_1（Al_2CuLi） phases are the major precipitates for the alloy in T6 aging condition（165 ℃/60 h）. After duplex aging condition（150 ℃/24 h ＋ 180 ℃/12 h）, σ, θ＇（Al_2Cu） and T_1 phases are detected. Only the T_1 phases can be found in the T8 state alloy（6% pre-strain＋135 ℃/60 h）. The failure modes of alloy in T6 and duplex aging conditions are dimple-intergranular fracture, while typical quasi-cleavage fracture in T8 condition.展开更多
Cable welding wire（CWW）CO2gas shielded welding is an innovative process arc welding with high efficiency,high quality and low consumption,in which cable wire is used as consumable electrode.CWW CO2gas shielded weldi...Cable welding wire（CWW）CO2gas shielded welding is an innovative process arc welding with high efficiency,high quality and low consumption,in which cable wire is used as consumable electrode.CWW CO2gas shielded welding and submerged arc welding（SAW）are used for contrast studies on processing property of high strength steel A36used in ship structure.The results show that the shapes of weld seam,using CWW CO2gas shielded welding and SAW,are good and no weld defect such as air hole,flaw,slag inclusion,incomplete fusion,lack of penetration and so on are found in the weld seam.Because the rotating of arc during CWW CO2gas shielded welding process has a strong stirring effect on molten pool,the grain in the heat affected zone（HAZ）of the joints,using CWW CO2 gas shielded welding,is small.Tensile failure positions of joints by CWW CO2gas shielded welding and SAW are all in the base metal,but tensile strength of CWW CO2gas shielded welding joint is higher than that of SAW joint by an average of 2.3%.The average impact energy of HAZ,using CWW CO2gas shielded welding and SAW,is almost equal,but the average impact energy of the weld seam using CWW CO2gas shielded welding is increased by 6%,and the average impact energy of the fusion line is increased by 7%.The 180°bending tests for the joints of CWW CO2 gas shielded welding and SAW are all qualified,and the joints hardness is all less than HV 355,but hardness of CWW CO2gas shielded welding wire welding joint near the fusion line is obviously lower.It can be concluded that the properties of CWW CO2gas shielded welding are better than those of the SAW joint,and CWW CO2gas shielded welding is suitable for welding high strength steel A36used in ship structure.展开更多
A series of MgO-based adsorbents were prepared through solution–combustion synthesis and ball-milling process.The prepared MgO-based powders were characterized using X-ray diffraction,scanning electron microscopy,N_2...A series of MgO-based adsorbents were prepared through solution–combustion synthesis and ball-milling process.The prepared MgO-based powders were characterized using X-ray diffraction,scanning electron microscopy,N_2 physisorption measurements,and employed as potential adsorbents for CO_2 adsorption.The influence of structural and textural properties of these adsorbents over the CO_2 adsorption behaviour was also investigated.The results showed that MgO-based products prepared by solution–combustion and ball-milling processes,were highly porous,fluffy,nanocrystalline structures in nature,which are unique physico-chemical properties that significantly contribute to enhance their CO_2 adsorption.It was found that the MgO synthesized by solution combustion process,using a molar ratio of urea to magnesium nitrate（2：1）,and treated by ball-milling during 2.5 hr（MgO-BM2.5h）,exhibited the maximum CO_2 adsorption capacity of 1.611 mmol/g at 25℃ and 1 atm,mainly via chemisorption.The CO_2 adsorption behaviour on the MgO-based adsorbents was correlated to their improved specific surface area,total pore volume,pore size distribution and crystallinity.The reusability of synthesized MgO-BM2.5h was confirmed by five consecutive CO_2adsorption–desorption times,without any significant loss of performance,that supports the potential of MgO-based adsorbent.The results confirmed that the special features of MgO prepared by solution–combustion and treated by ball-milling during 2.5 hr are favorable to be used as effective MgO-based adsorbent in post-combustion CO_2 capture technologies.展开更多
An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes （0.68, 1.8 and 5.5 μm）. Significant increases in room temperature ductil...An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes （0.68, 1.8 and 5.5 μm）. Significant increases in room temperature ductility were obtained in these materials with reasonable enhancement in strength. It is demonstrated that the type of microstructure produced by friction stir processing （FSP） has a significant influence on the choice of post-FSP heat treatment design for achieving improved tensile properties. It is also found that the ultrafine grained FSP material could not achieve the desired high strength during the post-FSP heat treatment without grain coarsening, whereas the micro-grained FSP materials could reach such strength levels （〉560 MPa） under conventional age hardening heat treatment conditions.展开更多
The effect of the borax content and magnesia to phosphate ratio（M/P） on the hydration properties of the magnesium potassium phosphate cement（MKPC） with large volume of fly ash was investigated, and a five-hydratio...The effect of the borax content and magnesia to phosphate ratio（M/P） on the hydration properties of the magnesium potassium phosphate cement（MKPC） with large volume of fly ash was investigated, and a five-hydration-stage for MKPCs was proposed. The results show that MKPC sets rapidly with less than 8% of borax, which is unfavorable to the application of MKPC on construction. Adding more than 8%（including 8%） of borax results in a secondary hydration peak for MKPC, in which the process of hydration can be divided into five stages, namely, pre-induction period, induction period, acceleration period, deceleration period and stable period. M/P ratios could not change the multi-step reactive stages but higher M/P ratios could accelerate the hydration. Borax tends to impact the formation of Mg-containing hydrated products.展开更多
The striations on the surface of 3Cr2W8V die steel were processed by laser. The microstructure, hardness, wear resistance and thermal fatigue behavior of the specimens processed by laser were measured. The appearance ...The striations on the surface of 3Cr2W8V die steel were processed by laser. The microstructure, hardness, wear resistance and thermal fatigue behavior of the specimens processed by laser were measured. The appearance and mechanism of thermal fatigue crack propagation in the zone processed by laser were observed and discussed. The results show that the wear resistance and thermal fatigue resistance of materials processed by laser are all better than those of the unprocessed material. The processed zone by laser plays a role in baffling wearing process and crack propagation. The pile-nail effect of processed zone is the main factor for improving the wear resistance and thermal fatigue resistance of material.展开更多
The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated. The results indicated that the deformation process homogenized microstructure a...The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated. The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy. During the hot spinning process, eutectic Si particles and Fe-rich phases were fragmented, and porosities were eliminated. In addition, recrystallization of Al matrix and precipitation of Al Si Ti phases occurred. The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy. This is attributed to uniform distribution of finer spherical eutectic Si particles, the elimination of casting defects and to the recrystallized finer grain structure.展开更多
The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant t...The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant turbulence, the flow pattern of sand particles in the shooting head and core box was reproduced with colored core sands. By incorporating the kinetic theory of granular flow(KTGF), kinetic-frictional constitutive correlation and turbulence model, a two-fluid model(TFM) was established to study the flow dynamics of the core shooting process. Two-fluid model(TFM) simulations were then performed and a areasonable agreement was achieved between the simulation and experimental results. Based on the experimental and simulation results, the effects of turbulence, sand density, sand diameter and binder ratio were analyzed in terms of filling process, sand volume fraction(αs) and sand velocity(Vs).展开更多
A new kind of corrosion resistant steelfor cargo oiltanks（COT）was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling...A new kind of corrosion resistant steelfor cargo oiltanks（COT）was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling process parameters were obtained through multi-pass thermalsimulation test.The finalrolling temperature is about 820 ℃,the finalcooling temperature is about 600 ℃,and the cooling rate should be controlled between 10 ℃/s and 20 ℃/s.Based on the above analysis of the results,three groups of rolling samples by thermo mechanicalcontrolprocess are prepared.The tensile strength,yield strength,and toughness of the corrosion resistant steelare measured,which meet the requirements of DH36 steel,it can instruct the actualrolling production.The corrosion behaviour is also researched by weight loss and electrochemicalimpedance spectroscopic method,and it is found that the steelhas good corrosion resistance performance,the best one is No.3 steel,the corrosion rate of which is about 1/4 of the accepted criterion.展开更多
At present,improving the properties of aluminum alloys is generally achieved by increasing the cooling rate of the melt and adding micro-nano particles.Controlling the cooling rate of the melt to improve the refining ...At present,improving the properties of aluminum alloys is generally achieved by increasing the cooling rate of the melt and adding micro-nano particles.Controlling the cooling rate of the melt to improve the refining effect of grain refiner is still a difficult problem in the aluminum alloy casting industry.An innovative and environmentally friendly casting process,known as freeze ablation,was introduced during the preparation of an Al–NbB_(2) intermediate alloy.This process significantly enhanced the cooling rate of the melt.The results indicated that the Al–NbB_(2) intermediate alloy produced under high cooling rates had a noticeable refining effect on Al–Cu alloys,with smaller NbB2 particles demonstrating superior refining performance.The average grain size of the refined Al–Cu alloy decreased from 154 to 69μm,the tensile strength increased by 12%,the fluidity increased by 18.4%,and the hot tearing index decreased from 144 to 12.The matching degree between NbB_(2) andα-Al was calculated using high-resolution transmission electron microscopy and the edge-to-edge model.It was found that the atomic interplanar spacing and the interatomic spacing mismatch between NbB_(2)’s<1120>plane and Al were both less than 10%,which further proved that NbB2 could serve as an effective nucleation site forα-Al grains to achieve grain refinement.展开更多
A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably m...A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.展开更多
High-resolution laser additive manufacturing(LAM)significantly releases design free-dom,promoting the development of topology optimization(TO)and advancing structural design methods.In order to fully take advantage of...High-resolution laser additive manufacturing(LAM)significantly releases design free-dom,promoting the development of topology optimization(TO)and advancing structural design methods.In order to fully take advantage of voxelated forming methods and establish the quantitative relationship between the mechanical properties of printing components and multiple process factors(laser-and process-parameters),the concurrent optimization design method based on LAM should cover the process-performance relationship.This study proposes a novel artificial intelligence-facilitated TO method for LAM to concurrently design microscale material property and macroscale structural topology of 3D components by adopting heuristic and gradient-based algorithms.The process–structure–property relationship of selective laser sintering is established by the back propagation neural network,and it is integrated into the TO algorithm for providing a systematic design scheme of structural topology and process parameter.Compared with the classical optimization method,numerical examples show that this method is able to improve the mechanical performance of the macrostructure significantly.In addition,the collaborative design method is able to be widely applied for complex functional part design and optimization,as well as case studies on artificial intelligence-facilitated product evaluation.展开更多
Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infi...Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infiltrate into the woven fibers sufficiently and attach to the reinforcements closely forming a smooth interface. The rolling speed of 4 rad/min offered a subtle equilibrium between the heat transfer and the material deformation. The covering matrix should be controlled at semisolid state to provide a better infiltration behavior and a protective effect on the carbon fibers. With the addition of fibers, an improvement for more than 25% was obtained in the bending strength of the materials. Furthermore, the woven carbon fibers could strengthen the composite in multiple directions, rather than only along the fiber longitudinal directions. The annealing process promoted the Ni coating to react with and to diffuse into the matrix, resulted in an obvious increase of the bending strength.展开更多
We address the effects of processing parameters on residual stresses and fatigue properties of LY2 Al alloy by laser shock processing （LSP）. Results show that compressive residual stresses are generated near the sur...We address the effects of processing parameters on residual stresses and fatigue properties of LY2 Al alloy by laser shock processing （LSP）. Results show that compressive residual stresses are generated near the surface of samples due to LSP. The maximum compressive residual stress at the surface by two LSP impacts on one side is higher than that by one LSP impact. The maximum value of tensile residual stress is found at the mid-plane of samples subjected to two-sided LSP. Compared with fatigue lives of samples treated by single-sided LSP, lives of those treated by two-sided LSP are lower. However, these are higher than untreated ones.展开更多
The constant increase in power and heat flux densities encountered in electronic devices fuels a rising demand for lightweight heat sink materials with suitable thermal properties.In this study,discontinuous pitch-bas...The constant increase in power and heat flux densities encountered in electronic devices fuels a rising demand for lightweight heat sink materials with suitable thermal properties.In this study,discontinuous pitch-based carbon fiber reinforced aluminum matrix（Al-CF） composites with aluminum–silicon alloy（Al–Si） were fabricated through hot pressing.The small amount of Al–Si contributed to enhance the sintering process in order to achieve fully dense Al–CF composites.A thermal conductivity and CTE of 258 W/（m K） and 7.0 9 10-6/K in the in-plane direction of the carbon fibers were obtained for a（Al95 vol%＋ Al–Si5 vol%）-CF50 vol%composite.Carbon fiber provides the reducing of CTE while the conservation of thermal conductivity and weight of Al.The achieved CTEs satisfy the standard requirements for a heat sink material,which furthermore possess a specific thermal conductivity of 109 W cm3/（m K g）.This simple process allows the low-cost fabrication of Al–CF composite,which is applicable for a lightweight heat sink material.展开更多
Ultrafine barium hexaferrite（BaFe12O19） powders were synthesized from the metallurgical extracts of low-grade Egyptian barite ore via a co-precipitation route. Hydrometallurgical treatment of barite ore was systemat...Ultrafine barium hexaferrite（BaFe12O19） powders were synthesized from the metallurgical extracts of low-grade Egyptian barite ore via a co-precipitation route. Hydrometallurgical treatment of barite ore was systematically studied to achieve the maximum dissolution efficiency of Fe（～99.7%） under the optimum conditions. The hexaferrite precursors were obtained by the co-precipitation of BaS produced by the reduction of barite ore with carbon at 1273 K and then dissolved in diluted HCl and FeCl3 solution at pH 10 using NaOH as a base; the product was then annealed at 1273 K in an open atmosphere. The effect of Fe^3＋/Ba^2＋ molar ratio and the addition of hydrogen peroxide（H2O2） on the phase structure, crystallite size, morphology, and magnetic properties were investigated by X-ray diffraction, scanning electron microscopy, and vibrating sample magnetometry. Single-phase BaFe（12）O（19） powder was obtained at an Fe^3＋/Ba^2＋ molar ratio of 8.00. The formed powders exhibited a hexagonal platelet-like structure. Good maximum magnetization（48.3 A×m^2×kg^–1） was achieved in the material prepared at an Fe^3＋/Ba^2＋ molar ratio of 8.0 in the presence of 5% H2O2 as an oxidizer and at 1273 K because of the formation of a uniform, hexagonal-shaped structure.展开更多
The stretch formability of a low carbon steel processed by friction stir processing （FSP） was studied under biaxial loading condition applied by a miniaturized Erichsen test. One-pass FSP decreased the ferritic grai...The stretch formability of a low carbon steel processed by friction stir processing （FSP） was studied under biaxial loading condition applied by a miniaturized Erichsen test. One-pass FSP decreased the ferritic grain size in the processed zone from 25 μm to about 3 μm, which also caused a remarkable increase in strength values without considerable decrease in formability under uniaxial loading. A coarse-grained （CG） sample before FSP reflected a moderate formability with an Erichsen index （EI） of 2.73 mm. FSP slightly decreased the stretch formability of the sample to 2.66 ram. However, FSP increased the required punch load （FEI） due to the increased strength by grain refinement. FSP reduced considerably the roughness of the free surface of the biaxial stretched samples with reduced orange peel effect. The average roughness value （Ra） decreased from 2.90 in the CG sample down to about 0.65 μm in fine-grained （FG） sample after FSP. It can be concluded that the FG microstructure in low carbon steels sheets or plates used generally in shipbuilding provides a good balance between strength and formability.展开更多
文摘In spray atomization and codeposition, a molten stream of metal is disintegrated into a fine dispersion of droplets by high velocity gas jets. The resulting semi-solidified droplets are directed towards a substrate where they impact and collect as rapidly solidified splats. Relatively high rates of solidification are achieved as a result of the thinness of the splats and the rapid heat extraction during flight and upon impacting with the substrate. The processing method uses codeposition of the metallic semi-solidified droplets (metallic matrix) with the injected reinforcement ceramic particles. In the present paper, the microstructures, mechanical properties, interfacial properties, thermal stability and aging behaviour of spray atomized and codeposited Al-Li-X MMC's (injected X=SiC, Al2O3) are reported and correlated to the processing conditions.
基金supported by the National Natural Science Foundation of China (Nos. 21377067, 21177072, 21207079)Natural Science Foundation for Innovation Group of Hubei Province, China (No. 2009CDA020)open fund (KF2011-07) from the State Key Laboratory of Environmental Chemistry and Ecotoxicology, RCEES, CAS
文摘In this study, bismuth oxyhalide（Bi OXs（X_Cl, Br, I）） semiconductors were prepared by a simple solvothermal method, with ethanol serving as solvent and a series of tetrabutylammonium halide surfactants as halogen sources. Under identical synthetic conditions, Bi OBr was more readily constructed into regular flower-like hierarchical architectures. The photocatalytic properties of the materials were studied by monitoring the degradation of rhodamine B（Rh B）,with visible light absorption, and colorless salicylic acid（SA）. It was found that both Rh B and SA were rapidly degraded on the surface of Bi OBr. Bi OCl was rather active for the degradation of Rh B,but ineffective toward the degradation of SA. However, neither Rh B nor SA could be degraded effectively in the case of Bi OI. Further experiments such as UV–visible spectroscopy and detection of U OH and O2 Uradicals suggest that the electronic structure of the Bi OX photocatalysts is responsible for the difference in their activities.
文摘In this work, the current understanding and development of fliction-stir welding and processing of Ti- 6Al-4V alloy are briefly reviewed. The critical issues of these processes are addressed, including welding tool materials and design, tool wea,, processing temperature, material flow, processing window and residual stresses. A particular emphasis is given to microstructural aspects and microstructure-properties relationship. Potential engineering applications are highlighted.
基金the National High Technology Research and Development Program of China (Grant No.2013AA032401)
文摘The effects of different aging processes on the microstructure and mechanical properties of a novel Al-Cu-Li alloy have been investigated by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. It is found that the tensile properties of a novel Al-Cu-Li alloy are sensitive to aging processes, which correspond to different microstructures. σ（Al_5Cu_6Mg_2） and T_1（Al_2CuLi） phases are the major precipitates for the alloy in T6 aging condition（165 ℃/60 h）. After duplex aging condition（150 ℃/24 h ＋ 180 ℃/12 h）, σ, θ＇（Al_2Cu） and T_1 phases are detected. Only the T_1 phases can be found in the T8 state alloy（6% pre-strain＋135 ℃/60 h）. The failure modes of alloy in T6 and duplex aging conditions are dimple-intergranular fracture, while typical quasi-cleavage fracture in T8 condition.
基金Sponsored by National Natural Science Foundation of China(51275224,51005106)Prospective Joint Research Project ofJiangsu Province of China(BY2012184)
文摘Cable welding wire（CWW）CO2gas shielded welding is an innovative process arc welding with high efficiency,high quality and low consumption,in which cable wire is used as consumable electrode.CWW CO2gas shielded welding and submerged arc welding（SAW）are used for contrast studies on processing property of high strength steel A36used in ship structure.The results show that the shapes of weld seam,using CWW CO2gas shielded welding and SAW,are good and no weld defect such as air hole,flaw,slag inclusion,incomplete fusion,lack of penetration and so on are found in the weld seam.Because the rotating of arc during CWW CO2gas shielded welding process has a strong stirring effect on molten pool,the grain in the heat affected zone（HAZ）of the joints,using CWW CO2 gas shielded welding,is small.Tensile failure positions of joints by CWW CO2gas shielded welding and SAW are all in the base metal,but tensile strength of CWW CO2gas shielded welding joint is higher than that of SAW joint by an average of 2.3%.The average impact energy of HAZ,using CWW CO2gas shielded welding and SAW,is almost equal,but the average impact energy of the weld seam using CWW CO2gas shielded welding is increased by 6%,and the average impact energy of the fusion line is increased by 7%.The 180°bending tests for the joints of CWW CO2 gas shielded welding and SAW are all qualified,and the joints hardness is all less than HV 355,but hardness of CWW CO2gas shielded welding wire welding joint near the fusion line is obviously lower.It can be concluded that the properties of CWW CO2gas shielded welding are better than those of the SAW joint,and CWW CO2gas shielded welding is suitable for welding high strength steel A36used in ship structure.
基金the National Institute of Nuclear Research(ININ),México,for financial support through project CB-406 stagesⅠ-Ⅲ
文摘A series of MgO-based adsorbents were prepared through solution–combustion synthesis and ball-milling process.The prepared MgO-based powders were characterized using X-ray diffraction,scanning electron microscopy,N_2 physisorption measurements,and employed as potential adsorbents for CO_2 adsorption.The influence of structural and textural properties of these adsorbents over the CO_2 adsorption behaviour was also investigated.The results showed that MgO-based products prepared by solution–combustion and ball-milling processes,were highly porous,fluffy,nanocrystalline structures in nature,which are unique physico-chemical properties that significantly contribute to enhance their CO_2 adsorption.It was found that the MgO synthesized by solution combustion process,using a molar ratio of urea to magnesium nitrate（2：1）,and treated by ball-milling during 2.5 hr（MgO-BM2.5h）,exhibited the maximum CO_2 adsorption capacity of 1.611 mmol/g at 25℃ and 1 atm,mainly via chemisorption.The CO_2 adsorption behaviour on the MgO-based adsorbents was correlated to their improved specific surface area,total pore volume,pore size distribution and crystallinity.The reusability of synthesized MgO-BM2.5h was confirmed by five consecutive CO_2adsorption–desorption times,without any significant loss of performance,that supports the potential of MgO-based adsorbent.The results confirmed that the special features of MgO prepared by solution–combustion and treated by ball-milling during 2.5 hr are favorable to be used as effective MgO-based adsorbent in post-combustion CO_2 capture technologies.
文摘An as-cast Al-Zn-Mg-Sc alloy was friction stir processed varying tool related parameters, yielding microstructures with different grain sizes （0.68, 1.8 and 5.5 μm）. Significant increases in room temperature ductility were obtained in these materials with reasonable enhancement in strength. It is demonstrated that the type of microstructure produced by friction stir processing （FSP） has a significant influence on the choice of post-FSP heat treatment design for achieving improved tensile properties. It is also found that the ultrafine grained FSP material could not achieve the desired high strength during the post-FSP heat treatment without grain coarsening, whereas the micro-grained FSP materials could reach such strength levels （〉560 MPa） under conventional age hardening heat treatment conditions.
基金Funded by the National Natural Science Foundation of China(No.51472168)Natural Scientific Foundation of Liaoning Province(No.201602646)Open Fund from Liaoning Key Laboratory of Advanced Processing Technology for Metal Materials,Shenyang Ligong University,the Postdoctoral Research Foundation of Shenyang Ligong University
文摘The effect of the borax content and magnesia to phosphate ratio（M/P） on the hydration properties of the magnesium potassium phosphate cement（MKPC） with large volume of fly ash was investigated, and a five-hydration-stage for MKPCs was proposed. The results show that MKPC sets rapidly with less than 8% of borax, which is unfavorable to the application of MKPC on construction. Adding more than 8%（including 8%） of borax results in a secondary hydration peak for MKPC, in which the process of hydration can be divided into five stages, namely, pre-induction period, induction period, acceleration period, deceleration period and stable period. M/P ratios could not change the multi-step reactive stages but higher M/P ratios could accelerate the hydration. Borax tends to impact the formation of Mg-containing hydrated products.
基金Item Sponsored by National Natural Science Foundation of China (50635030)
文摘The striations on the surface of 3Cr2W8V die steel were processed by laser. The microstructure, hardness, wear resistance and thermal fatigue behavior of the specimens processed by laser were measured. The appearance and mechanism of thermal fatigue crack propagation in the zone processed by laser were observed and discussed. The results show that the wear resistance and thermal fatigue resistance of materials processed by laser are all better than those of the unprocessed material. The processed zone by laser plays a role in baffling wearing process and crack propagation. The pile-nail effect of processed zone is the main factor for improving the wear resistance and thermal fatigue resistance of material.
基金supported by the National Key Research Project(No.2016YFB0300901)
文摘The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated. The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy. During the hot spinning process, eutectic Si particles and Fe-rich phases were fragmented, and porosities were eliminated. In addition, recrystallization of Al matrix and precipitation of Al Si Ti phases occurred. The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy. This is attributed to uniform distribution of finer spherical eutectic Si particles, the elimination of casting defects and to the recrystallized finer grain structure.
基金supported by the National Science Foundation of China(Grant Number 51575304)the National Science and Technology Major Project of the Ministry of Science and Technology of China(Grant Number 2012ZX04012011)
文摘The influence of core sand properties on flow dynamics was investigated synchronously with various core sands, transparent core-box and high-speed camera. To confirm whether the core shooting process has significant turbulence, the flow pattern of sand particles in the shooting head and core box was reproduced with colored core sands. By incorporating the kinetic theory of granular flow(KTGF), kinetic-frictional constitutive correlation and turbulence model, a two-fluid model(TFM) was established to study the flow dynamics of the core shooting process. Two-fluid model(TFM) simulations were then performed and a areasonable agreement was achieved between the simulation and experimental results. Based on the experimental and simulation results, the effects of turbulence, sand density, sand diameter and binder ratio were analyzed in terms of filling process, sand volume fraction(αs) and sand velocity(Vs).
基金Funded by the National Key Technology Research and Development Program of the Ministry of Science and Technology of China during the“12th Five-Year Plan”(No.2011BAE25B03)
文摘A new kind of corrosion resistant steelfor cargo oiltanks（COT）was developed.The influences of finalrolling temperature,cooling rate,and finalcooling temperature on microstructure were investigated.The proper rolling process parameters were obtained through multi-pass thermalsimulation test.The finalrolling temperature is about 820 ℃,the finalcooling temperature is about 600 ℃,and the cooling rate should be controlled between 10 ℃/s and 20 ℃/s.Based on the above analysis of the results,three groups of rolling samples by thermo mechanicalcontrolprocess are prepared.The tensile strength,yield strength,and toughness of the corrosion resistant steelare measured,which meet the requirements of DH36 steel,it can instruct the actualrolling production.The corrosion behaviour is also researched by weight loss and electrochemicalimpedance spectroscopic method,and it is found that the steelhas good corrosion resistance performance,the best one is No.3 steel,the corrosion rate of which is about 1/4 of the accepted criterion.
基金financially funded by the Fundamental Research Program of Shanxi Province General programs(No.202103021224179).
文摘At present,improving the properties of aluminum alloys is generally achieved by increasing the cooling rate of the melt and adding micro-nano particles.Controlling the cooling rate of the melt to improve the refining effect of grain refiner is still a difficult problem in the aluminum alloy casting industry.An innovative and environmentally friendly casting process,known as freeze ablation,was introduced during the preparation of an Al–NbB_(2) intermediate alloy.This process significantly enhanced the cooling rate of the melt.The results indicated that the Al–NbB_(2) intermediate alloy produced under high cooling rates had a noticeable refining effect on Al–Cu alloys,with smaller NbB2 particles demonstrating superior refining performance.The average grain size of the refined Al–Cu alloy decreased from 154 to 69μm,the tensile strength increased by 12%,the fluidity increased by 18.4%,and the hot tearing index decreased from 144 to 12.The matching degree between NbB_(2) andα-Al was calculated using high-resolution transmission electron microscopy and the edge-to-edge model.It was found that the atomic interplanar spacing and the interatomic spacing mismatch between NbB_(2)’s<1120>plane and Al were both less than 10%,which further proved that NbB2 could serve as an effective nucleation site forα-Al grains to achieve grain refinement.
文摘A successful mechanical property data-driven prediction model is the core of the optimal design of hot rolling process for hot-rolled strips. However, the original industrial data, usually unbalanced, are inevitably mixed with fluctuant and abnormal values. Models established on the basis of the data without data processing can cause misleading results, which cannot be used for the optimal design of hot rolling process. Thus, a method of industrial data processing of C-Mn steel was proposed based on the data analysis. The Bayesian neural network was employed to establish the reliable mechanical property prediction models for the optimal design of hot rolling process. By using the multi-objective optimization algorithm and considering the individual requirements of costumers and the constraints of the equipment, the optimal design of hot rolling process was successfully applied to the rolling process design for Q345B steel with 0.017% Nb and 0.046% Ti content removed. The optimal process design results were in good agreement with the industrial trials results, which verify the effectiveness of the optimal design of hot rolling process.
基金supported by National Natural Science Foundation of China(U1930207)Key Project of National Natural Science Foundation of China(51790171)+2 种基金National Natural Science Foundation of China for Excellent Young Scholars(11722219)National Natural Science Foundation of China for Young Scholars(51905439)111 Project(B21013)。
文摘High-resolution laser additive manufacturing(LAM)significantly releases design free-dom,promoting the development of topology optimization(TO)and advancing structural design methods.In order to fully take advantage of voxelated forming methods and establish the quantitative relationship between the mechanical properties of printing components and multiple process factors(laser-and process-parameters),the concurrent optimization design method based on LAM should cover the process-performance relationship.This study proposes a novel artificial intelligence-facilitated TO method for LAM to concurrently design microscale material property and macroscale structural topology of 3D components by adopting heuristic and gradient-based algorithms.The process–structure–property relationship of selective laser sintering is established by the back propagation neural network,and it is integrated into the TO algorithm for providing a systematic design scheme of structural topology and process parameter.Compared with the classical optimization method,numerical examples show that this method is able to improve the mechanical performance of the macrostructure significantly.In addition,the collaborative design method is able to be widely applied for complex functional part design and optimization,as well as case studies on artificial intelligence-facilitated product evaluation.
基金supported by the National Natural Science Foundation of China (Nos. 51271042 and 51501027)the Fundamental Research Funds for the Central Universities, the Key Laboratory of Basic Research Projects of Liaoning Province Department of Education (No. LZ2014007)+1 种基金the Natural Science Foundation of Liaoning Province (No. 2014028013)China Postdoctoral Science Foundation (No. 2015M570246)
文摘Semisolid-rolling method was successfully developed to prepare the Ni-coated woven carbon fibers reinforced Al-matrix composite. Due to the appropriate matrix flowability and rolling pressure, the Al-matrix could infiltrate into the woven fibers sufficiently and attach to the reinforcements closely forming a smooth interface. The rolling speed of 4 rad/min offered a subtle equilibrium between the heat transfer and the material deformation. The covering matrix should be controlled at semisolid state to provide a better infiltration behavior and a protective effect on the carbon fibers. With the addition of fibers, an improvement for more than 25% was obtained in the bending strength of the materials. Furthermore, the woven carbon fibers could strengthen the composite in multiple directions, rather than only along the fiber longitudinal directions. The annealing process promoted the Ni coating to react with and to diffuse into the matrix, resulted in an obvious increase of the bending strength.
基金supported by the National Natural Science Foundation of China under Grant Nos. 50705038and 50735001
文摘We address the effects of processing parameters on residual stresses and fatigue properties of LY2 Al alloy by laser shock processing （LSP）. Results show that compressive residual stresses are generated near the surface of samples due to LSP. The maximum compressive residual stress at the surface by two LSP impacts on one side is higher than that by one LSP impact. The maximum value of tensile residual stress is found at the mid-plane of samples subjected to two-sided LSP. Compared with fatigue lives of samples treated by single-sided LSP, lives of those treated by two-sided LSP are lower. However, these are higher than untreated ones.
文摘The constant increase in power and heat flux densities encountered in electronic devices fuels a rising demand for lightweight heat sink materials with suitable thermal properties.In this study,discontinuous pitch-based carbon fiber reinforced aluminum matrix（Al-CF） composites with aluminum–silicon alloy（Al–Si） were fabricated through hot pressing.The small amount of Al–Si contributed to enhance the sintering process in order to achieve fully dense Al–CF composites.A thermal conductivity and CTE of 258 W/（m K） and 7.0 9 10-6/K in the in-plane direction of the carbon fibers were obtained for a（Al95 vol%＋ Al–Si5 vol%）-CF50 vol%composite.Carbon fiber provides the reducing of CTE while the conservation of thermal conductivity and weight of Al.The achieved CTEs satisfy the standard requirements for a heat sink material,which furthermore possess a specific thermal conductivity of 109 W cm3/（m K g）.This simple process allows the low-cost fabrication of Al–CF composite,which is applicable for a lightweight heat sink material.
基金financially supported by the Science and Technology Development Fund (STDF), Egypt (Grant No.Project ID 246)
文摘Ultrafine barium hexaferrite（BaFe12O19） powders were synthesized from the metallurgical extracts of low-grade Egyptian barite ore via a co-precipitation route. Hydrometallurgical treatment of barite ore was systematically studied to achieve the maximum dissolution efficiency of Fe（～99.7%） under the optimum conditions. The hexaferrite precursors were obtained by the co-precipitation of BaS produced by the reduction of barite ore with carbon at 1273 K and then dissolved in diluted HCl and FeCl3 solution at pH 10 using NaOH as a base; the product was then annealed at 1273 K in an open atmosphere. The effect of Fe^3＋/Ba^2＋ molar ratio and the addition of hydrogen peroxide（H2O2） on the phase structure, crystallite size, morphology, and magnetic properties were investigated by X-ray diffraction, scanning electron microscopy, and vibrating sample magnetometry. Single-phase BaFe（12）O（19） powder was obtained at an Fe^3＋/Ba^2＋ molar ratio of 8.00. The formed powders exhibited a hexagonal platelet-like structure. Good maximum magnetization（48.3 A×m^2×kg^–1） was achieved in the material prepared at an Fe^3＋/Ba^2＋ molar ratio of 8.0 in the presence of 5% H2O2 as an oxidizer and at 1273 K because of the formation of a uniform, hexagonal-shaped structure.
基金supported by “The World Academy of Sciences,Italy(TWAS)” under the Visiting Researchers Program of TWASUNESCO Associateship Scheme(Ref.3240260896)
文摘The stretch formability of a low carbon steel processed by friction stir processing （FSP） was studied under biaxial loading condition applied by a miniaturized Erichsen test. One-pass FSP decreased the ferritic grain size in the processed zone from 25 μm to about 3 μm, which also caused a remarkable increase in strength values without considerable decrease in formability under uniaxial loading. A coarse-grained （CG） sample before FSP reflected a moderate formability with an Erichsen index （EI） of 2.73 mm. FSP slightly decreased the stretch formability of the sample to 2.66 ram. However, FSP increased the required punch load （FEI） due to the increased strength by grain refinement. FSP reduced considerably the roughness of the free surface of the biaxial stretched samples with reduced orange peel effect. The average roughness value （Ra） decreased from 2.90 in the CG sample down to about 0.65 μm in fine-grained （FG） sample after FSP. It can be concluded that the FG microstructure in low carbon steels sheets or plates used generally in shipbuilding provides a good balance between strength and formability.
