Experiments were conducted to evaluate the microstructure and tensile properties of a medium carbon Cr-Ni-W-Mo steel processedthermo-mechanical controlled processing(TMCP)with cooling at different conditions in water,...Experiments were conducted to evaluate the microstructure and tensile properties of a medium carbon Cr-Ni-W-Mo steel processedthermo-mechanical controlled processing(TMCP)with cooling at different conditions in water,oil,air or lime followedlow tempering.Compared to normal heat-treatment processing,TMCP with water-cooling after deformation enhances the yield strength and tensile strength of the steelabout 323 MPa and about 251 MPa,respectively,due to higher dislocation strengthening and grain boundary strengthening.Meanwhile,it increases the elongation by ;about 1.76%attributed to the increase in volume percentage of the retained austenite and the refined laths of tempered martensite.Slowing the cooling rate after deformation during TMCP leads to a decrease in the strength.This results the coupling effectsthe reduction in dislocation density and volume fraction of tempered martensite together with the coarseness in martensite sizes.However,cooling rate decreasing has less influences on ductility becathe improved elongation the increase in the volume fractions of both retained austenite and lower bainite together with dislocation density decreasing is compensatedthe reduced elongation coarsened grains.展开更多
Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechan...Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.展开更多
L2 reading is not only an important channel for people to obtain information and knowledge,but also the main way for people to learn a foreign language.Reading information processing can be divided into controlled pro...L2 reading is not only an important channel for people to obtain information and knowledge,but also the main way for people to learn a foreign language.Reading information processing can be divided into controlled processing and automatic processing.Controlled information processing is a conscious and resource-intensive processing model,while automatic information processing is an unconscious and automatic processing model.This study investigates the characteristics and interactivity of controlled and automatic information processing in L2 reading,and explores the roles of controlled and automatic information processing strategies in improving L2 reading ability.The findings are as follows:(a)controlled and automatic information processing is interactive in L2 reading;and(b)the uses of controlled and automatic information processing strategies are beneficial to the improvement of the reading ability of L2 learners.This study has important theoretical and practical value in improving the efficiency of L2 reading teaching and learning.展开更多
Abstract Most papers in scheduling research have treated individual job processing times as fixed parameters. However, in many practical situations, a manager may control processing time by reallocating resources. In ...Abstract Most papers in scheduling research have treated individual job processing times as fixed parameters. However, in many practical situations, a manager may control processing time by reallocating resources. In this paper, authors consider a machine scheduling problem with controllable processing times. In the first part of this paper, a special case where the processing times and compression costs are uniform among jobs is discussed. Theoretical results are derived that aid in developing an O(n 2) algorithm to slove the problem optimally. In the second part of this paper, authors generalize the discussion to general case. An effective heuristic to the general problem will be presented.展开更多
Fiber quality measurement in spinning preparation is crucial for optimizing waste and meeting yarn quality specifications.The brand-new Uster AFIS 6–the next-generation laboratory instrument from Uster Technologies–...Fiber quality measurement in spinning preparation is crucial for optimizing waste and meeting yarn quality specifications.The brand-new Uster AFIS 6–the next-generation laboratory instrument from Uster Technologies–uniquely tests man-made fiber properties in addition to cotton.It provides critical data to optimize fiber process control for cotton,man-made fibers,and blended yarns.展开更多
During the sintering process of iron ore,a large amount of nitrogen oxides is generated,for which there is currently no efficient and economical treatment process.Therefore,it is necessary to implement process control...During the sintering process of iron ore,a large amount of nitrogen oxides is generated,for which there is currently no efficient and economical treatment process.Therefore,it is necessary to implement process control in sintering production to keep the mass concentration of NO_(x)in sintering flue gas at a low level.Through industrial trials at sintering sites,methods such as correlation analysis,path analysis,and multiple linear regression were applied to analyze the influence of various factors on NO emissions during the sintering process.The results indicate that negative correlations exist between nitrogen monoxide(NO)emissions and negative pressure,permeability index,O_(2) concentration,CO concentration,and flue gas temperature.Conversely,positive correlations exist between NO emissions and dust concentration,water vapor volume fraction,and sintering bed speed.Among these factors,O_(2) concentration and dust concentration are identified as the most significant influencing factors on NO emissions.By analyzing the masses and modes of influence of different factors,the mechanisms of action of each factor were obtained.Specifically,O_(2) concentration,dust concentration,permeability index,CO concentration,and flue gas temperature play a direct dominant role in NO emissions during the sintering process,while water vapor volume fraction,sintering trolley speed,and negative pressure have an indirect effect.A predictive model for NO mass concentration in flue gas was established with an accuracy rate of 91.6%,showing consistent overall trends with actual values.Finally,denitrification strategies for sintering industrial production were proposed,along with prospects for preliminary denitrification of sintering flue gas using fluidized bed conditions in the duct.展开更多
A mathematical model of the decarburization reaction zone was established for the Ruhrstahl–Heraeus (RH) forced oxygen blowing decarburization process by Matlab R2022b software. For the problem of inaccurate predicti...A mathematical model of the decarburization reaction zone was established for the Ruhrstahl–Heraeus (RH) forced oxygen blowing decarburization process by Matlab R2022b software. For the problem of inaccurate prediction due to the large variation range of oxygen absorption rate under different process conditions, we statistically analyzed the main factors affecting the oxygen absorption rate. The backpropagation neural network was used to train and predict the oxygen absorption rate and was used to calculate the RH decarburization reaction zone model. We designed and developed a mathematical modeling software with process control of decarburization in RH degasser, which can realize the change of operating process parameters in the dynamic prediction process. The optimized mathematical model has more than 95% of the furnaces whose absolute error in calculation of carbon content is within ± 5 × 10^(−6), more than 90% of the heats whose relative error in calculation of oxygen content is within ± 15%, and the average absolute error of calculation of oxygen content is 26.4 × 10^(−6). Finally, we studied the influence of oxygen blowing timing, oxygen blowing volume and initial oxygen content on the forced decarburization process.展开更多
This study presents an innovative development of the exponentially weighted moving average(EWMA)control chart,explicitly adapted for the examination of time series data distinguished by seasonal autoregressive moving ...This study presents an innovative development of the exponentially weighted moving average(EWMA)control chart,explicitly adapted for the examination of time series data distinguished by seasonal autoregressive moving average behavior—SARMA(1,1)L under exponential white noise.Unlike previous works that rely on simplified models such as AR(1)or assume independence,this research derives for the first time an exact two-sided Average Run Length(ARL)formula for theModified EWMAchart under SARMA(1,1)L conditions,using a mathematically rigorous Fredholm integral approach.The derived formulas are validated against numerical integral equation(NIE)solutions,showing strong agreement and significantly reduced computational burden.Additionally,a performance comparison index(PCI)is introduced to assess the chart’s detection capability.Results demonstrate that the proposed method exhibits superior sensitivity to mean shifts in autocorrelated environments,outperforming existing approaches.The findings offer a new,efficient framework for real-time quality control in complex seasonal processes,with potential applications in environmental monitoring and intelligent manufacturing systems.展开更多
The paper presents a method of using single neuron adaptive PID control for adjusting system or servo system to implement timber drying process control, which combines the thought of parameter adaptive PID control and...The paper presents a method of using single neuron adaptive PID control for adjusting system or servo system to implement timber drying process control, which combines the thought of parameter adaptive PID control and the character of neural network on exactly describing nonlinear and uncertainty dynamic process organically. The method implements functions of adaptive and self-learning by adjusting weighting parameters. Adaptive neural network can make some output trail given hoping value to decouple in static state. The simulation result indicates the validity, veracity and robustness of the method used in the timber drying process展开更多
The adaptive feedback control of stability with circumferential inlet distortion has been experimentally investigated in a low-speed,axial compressor.The flat-baffles with different span heights are used to simulate d...The adaptive feedback control of stability with circumferential inlet distortion has been experimentally investigated in a low-speed,axial compressor.The flat-baffles with different span heights are used to simulate different distorted inflow cases.Compared with auto-correlation and root-mean-square analysis,cross-correlation analysis used to predict early stall warning does not depend on the distortion position.Hence,the cross-correlation coefficient was used to monitor the stable status of the compressor and provide the feedback signal in the active control strategy when suffering from different distortions.Based on the stall margin improvement of tip air injection obtained under different distorted inflow cases and the sensitivity analysis of cross-correlation coefficients to injected momentum ratios,tip air injection was adopted as the actuator for adaptive feedback control.The digital signal processing controller was designed and applied to achieve adaptive feedback control in distorted inflow conditions.The results show that the adaptive feedback control of air injection nearly achieves the same stall margin improvement as steady air injection under different distortion intensities with a reduced injection mass flow.Thus,the proposed adaptive feedback control method is ideal for the engine operation with circumferential distorted inflow,which frequently occurs in flight.展开更多
A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solvin...A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solving matrix equations, the multi-step predictive decoupling controllers are realized. This algorithm need not solve Diophantine functions, and weakens the cross-coupling of the variables. At last the simulation results demon- strate the effectiveness of this proposed strategy.展开更多
The methylotrophic yeast Pichia pastoris is a highly successful system for production of a variety of heterologous proteins due to its unique features/abilities for effective protein expression, and tremendous efforts...The methylotrophic yeast Pichia pastoris is a highly successful system for production of a variety of heterologous proteins due to its unique features/abilities for effective protein expression, and tremendous efforts have been made to increase heterologous protein productivity by P. pastoris in recent years. When new engineered yeast strains are constructed and are ready to use tot industrial protein production, process control and optimization techniques should be applied to improve the fermentation performance in the following aspects： （1） increase recombinant cell concentrations in fermentor to high density during growth phase; （2） effectively induce heterologous proteins by enhancing/stabilizing titers or concentrations of the proteins during induction phase; （3） decrease operation costs by relieving the working loads of heat-exchange and oxygen supply. This article reviews and discusses the key and commonly used techniques in heterologous protein production by P. pastoris, with the focus on optimizations of fermentation media and basic operation conditions, development of optimal glycerol feeding strategies for achieving high density cultivation of P. pastoris and effective heterologous protein induction methods by regulating specific growth rate, methanol concentration, temperatures, mixture ratio of multi-carbon substrates, etc. Metabolic analysis for recombinant protein production by P. pastoris is also introduced to interpret the mechanism of sub-optimal heterologous protein production and to explore further optimal expression methods.展开更多
For high-purity distillation processes,it is difficult to achieve a good direct product quality control using traditional proportional-integral-differential(PID)control or multivariable predictive control technique du...For high-purity distillation processes,it is difficult to achieve a good direct product quality control using traditional proportional-integral-differential(PID)control or multivariable predictive control technique due to some difficulties,such as long response time,many un-measurable disturbances,and the reliability and precision issues of product quality soft-sensors.In this paper,based on the first principle analysis and dynamic simulation of a distillation process,a new predictive control scheme is proposed by using the split ratio of distillate flow rate to that of bottoms as an essential controlled variable.Correspondingly,a new strategy with integrated control and on-line optimization is developed,which consists of model predictive control of the split ratio,surrogate model based on radial basis function neural network for optimization,and modified differential evolution optimization algorithm. With the strategy,the process achieves its steady state quickly,so more profit can be obtained.The proposed strategy has been successfully applied to a gas separation plant for more than three years,which shows that the strategy is feasible and effective.展开更多
The Made in China 2025 initiative will require full automation in all sectors, from customers to production. This will result in great challenges to manufacturing systems in all sectors. In the future of manufacturing...The Made in China 2025 initiative will require full automation in all sectors, from customers to production. This will result in great challenges to manufacturing systems in all sectors. In the future of manufacturing, all devices and systems should have sensing and basic intelligence capabilities for control and adaptation. In this study, after discussing multiscale dynamics of the modern manufacturing system, a five-layer functional structure is proposed for uncertainties processing. Multiscale dynamics include： multi-time scale, spacetime scale, and multi-level dynamics. Control action will differ at different scales, with more design being required at both fast and slow time scales. More quantitative action is required in low-level operations, while more qualitative action is needed regarding high-level supervision. Intelligent manufacturing systems should have the capabilities of flexibility, adaptability, and intelligence. These capabilities will require the control action to be distributed and integrated with different approaches, including smart sensing, optimal design, and intelligent learning. Finally, a typical jet dispensing system is taken as a real-world example for multiscale modeling and control.展开更多
In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for ma...In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for main and booster fans,whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines.Using air flow measurements and a dynamical model of the ventilation system,a mine-wide coordination control of fans can be carried out.The numerical model is data driven and derived from historical operational data or step changes experiments.This makes both initial deployment and lifetime model maintenance,as the mine evolves,a comparably easy operation.The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model.Results prove a 40%decrease in energy use for the fans involved and a greater controllability of air flow.Moreover,a 15%decrease of the total air flow into the mine will give additional proportional heating savings during winter periods.All in all,the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.展开更多
In electronics packaging the time-pressure dispensing system is widely usedto squeeze the adhesive fluid in a syringe onto boards or substrates with the pressurized air.However, complexity of the process, which includ...In electronics packaging the time-pressure dispensing system is widely usedto squeeze the adhesive fluid in a syringe onto boards or substrates with the pressurized air.However, complexity of the process, which includes the air-fluid coupling and the nonlinearuncertainties, makes it difficult to have a consistent process performance. An integrated dispensingprocess model is first introduced and then its input-output regression relationship is used todesign a run to run control methodology for this process. The controller takes EWMA scheme and itsstability region is given. Experimental results verify the effectiveness of the proposed run to runcontrol method for dispensing process.展开更多
High strength low alloy（HSLA） steels have been widely used in pipelines,power plant components,civil structures and so on,due to their outstanding mechanical properties as high strength and toughness,and excellent w...High strength low alloy（HSLA） steels have been widely used in pipelines,power plant components,civil structures and so on,due to their outstanding mechanical properties as high strength and toughness,and excellent weldability.Multi-phase microstructures containing acicular ferrite or acicular ferrite dominated phase have been proved to possess good comprehensive properties in HSLA steels.This paper mainly focuses on the formation mechanisms and control methods of acicular ferrite in HSLA steels.Effect of austenitizing conditions,continuous cooling rate,and isothermal quenching time and temperature on acicular ferrite transformation was reviewed.Furthermore,the modified process to control the formation of multi-phase microstructures containing acicular ferrite,as intercritical heat treatments,step quenching treatments and thermo-mechanical controlled processing,was summarized.The favorable combination of mechanical properties can be achieved by these modified treatments.展开更多
Profile monitoring is used to check the stability of the quality of a product over time when the product quality is best represented by a function at each time point.However,most previous monitoring approaches have no...Profile monitoring is used to check the stability of the quality of a product over time when the product quality is best represented by a function at each time point.However,most previous monitoring approaches have not considered that the argument values may vary from profile to profile,which is common in practice.A novel nonparametric control scheme based on profile error is proposed for monitoring nonlinear profiles with varied argument values.The proposed scheme uses the metrics of profile error as the statistics to construct the control charts.More details about the design of this nonparametric scheme are also discussed.The monitoring performance of the combined control scheme is compared with that of alternative nonparametric methods via simulation.Simulation studies show that the combined scheme is effective in detecting parameter error and is sensitive to small shifts in the process.In addition,due to the properties of the charting statistics,the out-of-control signal can provide diagnostic information for the users.Finally,the implementation steps of the proposed monitoring scheme are given and applied for monitoring the blade manufacturing process.With the application in blade manufacturing of aircraft engines,the proposed nonparametric control scheme is effective,interpretable,and easy to apply.展开更多
Different amounts of absolute ethanol(0-50 mL)are used as process control agents(PCA)to prepare FeCoNiAlCr0.9 high entropy alloy(HEA)powders via 90 h ball milling.The results show that the increased amount of PCA play...Different amounts of absolute ethanol(0-50 mL)are used as process control agents(PCA)to prepare FeCoNiAlCr0.9 high entropy alloy(HEA)powders via 90 h ball milling.The results show that the increased amount of PCA plays an active role in the crystallinity of powders,and regulate the thickness and size distribution of flake particles.As the volume of PCA increases,the real and imaginary parts(ε′andε″)of complex permittivity get increased by the enhancement of the interface polarization and surface polarization,while the increase in the real and imaginary parts(μ′andμ″)of complex permeability arises from the increased anisotropic energy.The addition of PCA not only promotes the reflection loss but also extends the effective bandwidth(up to 4.28 GHz).Here,the performance adjustment of HEA electromagnetic absorber is realized by forthrightly changing the process parameters of ball milling.展开更多
基金supported by the National Natural Science Foundation of China under Grant No.51671030.
文摘Experiments were conducted to evaluate the microstructure and tensile properties of a medium carbon Cr-Ni-W-Mo steel processedthermo-mechanical controlled processing(TMCP)with cooling at different conditions in water,oil,air or lime followedlow tempering.Compared to normal heat-treatment processing,TMCP with water-cooling after deformation enhances the yield strength and tensile strength of the steelabout 323 MPa and about 251 MPa,respectively,due to higher dislocation strengthening and grain boundary strengthening.Meanwhile,it increases the elongation by ;about 1.76%attributed to the increase in volume percentage of the retained austenite and the refined laths of tempered martensite.Slowing the cooling rate after deformation during TMCP leads to a decrease in the strength.This results the coupling effectsthe reduction in dislocation density and volume fraction of tempered martensite together with the coarseness in martensite sizes.However,cooling rate decreasing has less influences on ductility becathe improved elongation the increase in the volume fractions of both retained austenite and lower bainite together with dislocation density decreasing is compensatedthe reduced elongation coarsened grains.
基金Sponsored by National Natural Science Foundation of China (50334010)Shenyang City Application Basic Research Project (1071198-1-00)
文摘Thermomechanical controlled processing （TMCP） of low carbon cold heading steel in different austenite conditions were conducted by a laboratory hot rolling mill. Effect of various processing parameters on the mechanical properties of the steel was investigated. The results showed that the mechanical properties of the low carbon cold heading steel could be significantly improved by TMCP without heat treatment. The improvement of mechanical properties can be attributed mainly to the ferrite grain refinement due to low temperature rolling. In the experiments the better ultimate tensile strength and ductility are obtained by lowering finishing cooling temperature within the temperature range from 650 ℃ to 550 ℃ since the interlamellar space in pearlite colonies become smaller. Good mechanical properties can be obtained in a proper austenite condition and thermomechanical processing parameter. The ferrite morphology has a more pronounced effect on the mechanical behavior than refinement of the microstructure. It is possible to realize the replacement of medium-carbon by low-carbon for 490 MPa grade cold heading steel with TMCP.
文摘L2 reading is not only an important channel for people to obtain information and knowledge,but also the main way for people to learn a foreign language.Reading information processing can be divided into controlled processing and automatic processing.Controlled information processing is a conscious and resource-intensive processing model,while automatic information processing is an unconscious and automatic processing model.This study investigates the characteristics and interactivity of controlled and automatic information processing in L2 reading,and explores the roles of controlled and automatic information processing strategies in improving L2 reading ability.The findings are as follows:(a)controlled and automatic information processing is interactive in L2 reading;and(b)the uses of controlled and automatic information processing strategies are beneficial to the improvement of the reading ability of L2 learners.This study has important theoretical and practical value in improving the efficiency of L2 reading teaching and learning.
文摘Abstract Most papers in scheduling research have treated individual job processing times as fixed parameters. However, in many practical situations, a manager may control processing time by reallocating resources. In this paper, authors consider a machine scheduling problem with controllable processing times. In the first part of this paper, a special case where the processing times and compression costs are uniform among jobs is discussed. Theoretical results are derived that aid in developing an O(n 2) algorithm to slove the problem optimally. In the second part of this paper, authors generalize the discussion to general case. An effective heuristic to the general problem will be presented.
文摘Fiber quality measurement in spinning preparation is crucial for optimizing waste and meeting yarn quality specifications.The brand-new Uster AFIS 6–the next-generation laboratory instrument from Uster Technologies–uniquely tests man-made fiber properties in addition to cotton.It provides critical data to optimize fiber process control for cotton,man-made fibers,and blended yarns.
基金supported by the National Natural Science Foundation of China(No.51974131)Hebei Outstanding Youth Fund Project(No.E2020209082),Tangshan Key R&D Program project(No.22150232J)Sixth Division Wujiaqu City Science and Technology Plan Project(2410).
文摘During the sintering process of iron ore,a large amount of nitrogen oxides is generated,for which there is currently no efficient and economical treatment process.Therefore,it is necessary to implement process control in sintering production to keep the mass concentration of NO_(x)in sintering flue gas at a low level.Through industrial trials at sintering sites,methods such as correlation analysis,path analysis,and multiple linear regression were applied to analyze the influence of various factors on NO emissions during the sintering process.The results indicate that negative correlations exist between nitrogen monoxide(NO)emissions and negative pressure,permeability index,O_(2) concentration,CO concentration,and flue gas temperature.Conversely,positive correlations exist between NO emissions and dust concentration,water vapor volume fraction,and sintering bed speed.Among these factors,O_(2) concentration and dust concentration are identified as the most significant influencing factors on NO emissions.By analyzing the masses and modes of influence of different factors,the mechanisms of action of each factor were obtained.Specifically,O_(2) concentration,dust concentration,permeability index,CO concentration,and flue gas temperature play a direct dominant role in NO emissions during the sintering process,while water vapor volume fraction,sintering trolley speed,and negative pressure have an indirect effect.A predictive model for NO mass concentration in flue gas was established with an accuracy rate of 91.6%,showing consistent overall trends with actual values.Finally,denitrification strategies for sintering industrial production were proposed,along with prospects for preliminary denitrification of sintering flue gas using fluidized bed conditions in the duct.
基金supported by the Central Government Guides Local Science and Technology Development Foundation(No.2023JH6/100100046)the Project funded by China Postdoctoral Science Foundation(No.2023M730230).
文摘A mathematical model of the decarburization reaction zone was established for the Ruhrstahl–Heraeus (RH) forced oxygen blowing decarburization process by Matlab R2022b software. For the problem of inaccurate prediction due to the large variation range of oxygen absorption rate under different process conditions, we statistically analyzed the main factors affecting the oxygen absorption rate. The backpropagation neural network was used to train and predict the oxygen absorption rate and was used to calculate the RH decarburization reaction zone model. We designed and developed a mathematical modeling software with process control of decarburization in RH degasser, which can realize the change of operating process parameters in the dynamic prediction process. The optimized mathematical model has more than 95% of the furnaces whose absolute error in calculation of carbon content is within ± 5 × 10^(−6), more than 90% of the heats whose relative error in calculation of oxygen content is within ± 15%, and the average absolute error of calculation of oxygen content is 26.4 × 10^(−6). Finally, we studied the influence of oxygen blowing timing, oxygen blowing volume and initial oxygen content on the forced decarburization process.
基金financially by the National Research Council of Thailand(NRCT)under Contract No.N42A670894.
文摘This study presents an innovative development of the exponentially weighted moving average(EWMA)control chart,explicitly adapted for the examination of time series data distinguished by seasonal autoregressive moving average behavior—SARMA(1,1)L under exponential white noise.Unlike previous works that rely on simplified models such as AR(1)or assume independence,this research derives for the first time an exact two-sided Average Run Length(ARL)formula for theModified EWMAchart under SARMA(1,1)L conditions,using a mathematically rigorous Fredholm integral approach.The derived formulas are validated against numerical integral equation(NIE)solutions,showing strong agreement and significantly reduced computational burden.Additionally,a performance comparison index(PCI)is introduced to assess the chart’s detection capability.Results demonstrate that the proposed method exhibits superior sensitivity to mean shifts in autocorrelated environments,outperforming existing approaches.The findings offer a new,efficient framework for real-time quality control in complex seasonal processes,with potential applications in environmental monitoring and intelligent manufacturing systems.
基金the Key Technologies R&D Program of Harbin (0111211102).
文摘The paper presents a method of using single neuron adaptive PID control for adjusting system or servo system to implement timber drying process control, which combines the thought of parameter adaptive PID control and the character of neural network on exactly describing nonlinear and uncertainty dynamic process organically. The method implements functions of adaptive and self-learning by adjusting weighting parameters. Adaptive neural network can make some output trail given hoping value to decouple in static state. The simulation result indicates the validity, veracity and robustness of the method used in the timber drying process
基金co-supported by the National Natural Science Foundation of China(No.51922098)the National Science and Technology Major Project of China(No.2017-Ⅱ-0004-0017)the Special Fund for the Member of Youth Innovation Promotion Association of CAS(No.2018173).
文摘The adaptive feedback control of stability with circumferential inlet distortion has been experimentally investigated in a low-speed,axial compressor.The flat-baffles with different span heights are used to simulate different distorted inflow cases.Compared with auto-correlation and root-mean-square analysis,cross-correlation analysis used to predict early stall warning does not depend on the distortion position.Hence,the cross-correlation coefficient was used to monitor the stable status of the compressor and provide the feedback signal in the active control strategy when suffering from different distortions.Based on the stall margin improvement of tip air injection obtained under different distorted inflow cases and the sensitivity analysis of cross-correlation coefficients to injected momentum ratios,tip air injection was adopted as the actuator for adaptive feedback control.The digital signal processing controller was designed and applied to achieve adaptive feedback control in distorted inflow conditions.The results show that the adaptive feedback control of air injection nearly achieves the same stall margin improvement as steady air injection under different distortion intensities with a reduced injection mass flow.Thus,the proposed adaptive feedback control method is ideal for the engine operation with circumferential distorted inflow,which frequently occurs in flight.
基金Supported by the National Natural Science Foundation of China (No.60374037, No.60574036), the Program for New Century Excellent Talents in University of China (NCET), and the Specialized Research Fund for the Doctoral Program of Higher Edu-cation of China (No.20050055013).
文摘A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solving matrix equations, the multi-step predictive decoupling controllers are realized. This algorithm need not solve Diophantine functions, and weakens the cross-coupling of the variables. At last the simulation results demon- strate the effectiveness of this proposed strategy.
基金Supported by the Key Agricultral Technology Program of Shanghai Science & Technology Committee(073919108)MajorState Basic Research Development Program of China(2007CB714303)
文摘The methylotrophic yeast Pichia pastoris is a highly successful system for production of a variety of heterologous proteins due to its unique features/abilities for effective protein expression, and tremendous efforts have been made to increase heterologous protein productivity by P. pastoris in recent years. When new engineered yeast strains are constructed and are ready to use tot industrial protein production, process control and optimization techniques should be applied to improve the fermentation performance in the following aspects： （1） increase recombinant cell concentrations in fermentor to high density during growth phase; （2） effectively induce heterologous proteins by enhancing/stabilizing titers or concentrations of the proteins during induction phase; （3） decrease operation costs by relieving the working loads of heat-exchange and oxygen supply. This article reviews and discusses the key and commonly used techniques in heterologous protein production by P. pastoris, with the focus on optimizations of fermentation media and basic operation conditions, development of optimal glycerol feeding strategies for achieving high density cultivation of P. pastoris and effective heterologous protein induction methods by regulating specific growth rate, methanol concentration, temperatures, mixture ratio of multi-carbon substrates, etc. Metabolic analysis for recombinant protein production by P. pastoris is also introduced to interpret the mechanism of sub-optimal heterologous protein production and to explore further optimal expression methods.
基金Supported by the National High Technology Research and Development Program of China（2007AA04Z193） the National Natural Science Foundation of China（60974008 60704032）
文摘For high-purity distillation processes,it is difficult to achieve a good direct product quality control using traditional proportional-integral-differential(PID)control or multivariable predictive control technique due to some difficulties,such as long response time,many un-measurable disturbances,and the reliability and precision issues of product quality soft-sensors.In this paper,based on the first principle analysis and dynamic simulation of a distillation process,a new predictive control scheme is proposed by using the split ratio of distillate flow rate to that of bottoms as an essential controlled variable.Correspondingly,a new strategy with integrated control and on-line optimization is developed,which consists of model predictive control of the split ratio,surrogate model based on radial basis function neural network for optimization,and modified differential evolution optimization algorithm. With the strategy,the process achieves its steady state quickly,so more profit can be obtained.The proposed strategy has been successfully applied to a gas separation plant for more than three years,which shows that the strategy is feasible and effective.
基金partially supported by a GRF project from RGC of Hong Kong China (City U: 11207714)+2 种基金a SRG grant from City University of Hong Kong China (7004909)a National Basic Research Program of China (2011CB013104)
文摘The Made in China 2025 initiative will require full automation in all sectors, from customers to production. This will result in great challenges to manufacturing systems in all sectors. In the future of manufacturing, all devices and systems should have sensing and basic intelligence capabilities for control and adaptation. In this study, after discussing multiscale dynamics of the modern manufacturing system, a five-layer functional structure is proposed for uncertainties processing. Multiscale dynamics include： multi-time scale, spacetime scale, and multi-level dynamics. Control action will differ at different scales, with more design being required at both fast and slow time scales. More quantitative action is required in low-level operations, while more qualitative action is needed regarding high-level supervision. Intelligent manufacturing systems should have the capabilities of flexibility, adaptability, and intelligence. These capabilities will require the control action to be distributed and integrated with different approaches, including smart sensing, optimal design, and intelligent learning. Finally, a typical jet dispensing system is taken as a real-world example for multiscale modeling and control.
文摘In early 2018,the Boliden Garpenberg operation implemented an optimized control strategy as an addition to the existing ventilation on demand system.The purpose of the strategy is to further minimize energy use for main and booster fans,whilst also fulfilling airflow setpoints without violating constraints such as min/max differential pressure over fans and interaction of air between areas in mines.Using air flow measurements and a dynamical model of the ventilation system,a mine-wide coordination control of fans can be carried out.The numerical model is data driven and derived from historical operational data or step changes experiments.This makes both initial deployment and lifetime model maintenance,as the mine evolves,a comparably easy operation.The control has been proven to operate in a stable manner over long periods without having to re-calibrate the model.Results prove a 40%decrease in energy use for the fans involved and a greater controllability of air flow.Moreover,a 15%decrease of the total air flow into the mine will give additional proportional heating savings during winter periods.All in all,the multivariable controller shows a correlation between production in the mine and the ventilation system performance superior to all of its predecessors.
基金This project is supported by National Natural Science Foundation of China (No.50390063, 50390064), Research Grant Council of HK SAR (CityU1086/01E)and City University of HK Applied R&D Project(No.9620002).
文摘In electronics packaging the time-pressure dispensing system is widely usedto squeeze the adhesive fluid in a syringe onto boards or substrates with the pressurized air.However, complexity of the process, which includes the air-fluid coupling and the nonlinearuncertainties, makes it difficult to have a consistent process performance. An integrated dispensingprocess model is first introduced and then its input-output regression relationship is used todesign a run to run control methodology for this process. The controller takes EWMA scheme and itsstability region is given. Experimental results verify the effectiveness of the proposed run to runcontrol method for dispensing process.
基金the China National Funds for Distinguished Young Scientists (Grant No.51325401)the National Magnetic Confinement Fusion Energy Research Project (Grant No.2015GB119001)the National Natural Science Foundation of China (Grant Nos.51501126,51474156 and U1660201) for grant and financial support
文摘High strength low alloy（HSLA） steels have been widely used in pipelines,power plant components,civil structures and so on,due to their outstanding mechanical properties as high strength and toughness,and excellent weldability.Multi-phase microstructures containing acicular ferrite or acicular ferrite dominated phase have been proved to possess good comprehensive properties in HSLA steels.This paper mainly focuses on the formation mechanisms and control methods of acicular ferrite in HSLA steels.Effect of austenitizing conditions,continuous cooling rate,and isothermal quenching time and temperature on acicular ferrite transformation was reviewed.Furthermore,the modified process to control the formation of multi-phase microstructures containing acicular ferrite,as intercritical heat treatments,step quenching treatments and thermo-mechanical controlled processing,was summarized.The favorable combination of mechanical properties can be achieved by these modified treatments.
基金supported by National Natural Science Foundation of China (Grant No. 70931004,Grant No. 70802043)
文摘Profile monitoring is used to check the stability of the quality of a product over time when the product quality is best represented by a function at each time point.However,most previous monitoring approaches have not considered that the argument values may vary from profile to profile,which is common in practice.A novel nonparametric control scheme based on profile error is proposed for monitoring nonlinear profiles with varied argument values.The proposed scheme uses the metrics of profile error as the statistics to construct the control charts.More details about the design of this nonparametric scheme are also discussed.The monitoring performance of the combined control scheme is compared with that of alternative nonparametric methods via simulation.Simulation studies show that the combined scheme is effective in detecting parameter error and is sensitive to small shifts in the process.In addition,due to the properties of the charting statistics,the out-of-control signal can provide diagnostic information for the users.Finally,the implementation steps of the proposed monitoring scheme are given and applied for monitoring the blade manufacturing process.With the application in blade manufacturing of aircraft engines,the proposed nonparametric control scheme is effective,interpretable,and easy to apply.
基金the National Natural Science Foundation of China(Nos.51577021 and U1704253)the National Key R&D Program of China(No.2017YFB0703103)the Fundamental Research Funds for the Central Universities(No.DUT20GF111)。
文摘Different amounts of absolute ethanol(0-50 mL)are used as process control agents(PCA)to prepare FeCoNiAlCr0.9 high entropy alloy(HEA)powders via 90 h ball milling.The results show that the increased amount of PCA plays an active role in the crystallinity of powders,and regulate the thickness and size distribution of flake particles.As the volume of PCA increases,the real and imaginary parts(ε′andε″)of complex permittivity get increased by the enhancement of the interface polarization and surface polarization,while the increase in the real and imaginary parts(μ′andμ″)of complex permeability arises from the increased anisotropic energy.The addition of PCA not only promotes the reflection loss but also extends the effective bandwidth(up to 4.28 GHz).Here,the performance adjustment of HEA electromagnetic absorber is realized by forthrightly changing the process parameters of ball milling.
