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Theoretical prediction,simulation and test validation of ultimate turning radius for prepregs in variable angle placement
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作者 Xianzhao XIA Lei ZU +7 位作者 Guiming ZHANG Helin PAN Qian ZHANG Jianhui FU Qiaoguo WU Lichuan ZHOU Zhihai BI Honghao LIU 《Chinese Journal of Aeronautics》 2026年第1期570-583,共14页
The planar force model of prepreg,initially established based on the principle of minimum potential energy and the Rayleigh-Ritz method,was improved by considering the difference between the tensile and compressive mo... The planar force model of prepreg,initially established based on the principle of minimum potential energy and the Rayleigh-Ritz method,was improved by considering the difference between the tensile and compressive moduli in the direction of the prepreg fibers.Compressivetensile stress distribution coefficients were also established.Combined with tests on the effect of process parameters on interlayer tack,a theoretical prediction model for the turning radius related to process parameters was developed,and the impact of prepreg interlayer tack force on the minimum turning radius was analyzed.A finite element simulation model for prepreg curve placement was created to study the size and distribution patterns of folds generated during the prepreg turning process.A minimum turning radius test was conducted to establish evaluation criteria for surface defects in curve placement and verify the accuracy of the minimum turning radius prediction model.Based on this,a prediction method for the minimum turning radius of prepreg related to process parameters was established,providing constraints for the trajectory design of variable-stiffness placement composites. 展开更多
关键词 Automated fiber placement Prediction model Thermoset prepreg tow Turning radius Wrinkle formation
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Mechanical Properties of Carbon Epoxy Prepreg Insert Phenolic Resin Injection Moldings 被引量:2
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作者 PINPATHOMRAT Badin KEIGO Nishitani +3 位作者 THUMSORN Supaphom Narongchai O-Charoen Yuqiu YANG HAMADA Hiroyuki 《纤维复合材料》 CAS 2019年第2期3-7,共5页
This study focuses on the insert-injection molding process. The thermoset composite inserts in this study were carbon fiber/epoxy (CF/Epoxy) prepreg sheets. The injected molded part was glass fiber contained phenolic ... This study focuses on the insert-injection molding process. The thermoset composite inserts in this study were carbon fiber/epoxy (CF/Epoxy) prepreg sheets. The injected molded part was glass fiber contained phenolic resin (GF/PF). The CF/Epoxy was placed in the mold cavity prior to injecting GF/PF onto the inserted injection molded CF/Epoxy specimens. The role of adhesion between the inserted part and injected resin on the mechanical properties was evaluated by 3 point bending and impact tests. In addition, the effect of prepreg orientation on the mechanical properties of the prepreg inserted-injection molding system was investigated. It was found that the prepreg with unidirectional orientation significantly improved flexural and impact strength of the inserted injection molding composites, providing better support and resistance to bending and impact loading. The main failure modes of the specimens were structural and adhesive failure. 展开更多
关键词 INSERT injection MOLDING UNIDIRECTIONAL prepregs woven fabric prepreg THERMOSETTING composite
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Cure Kinetics of Carbon Fiber/Bismaleimide Prepreg 被引量:5
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作者 Guo Zhansheng Du Shanyi +2 位作者 Zhang Boming Zhang Baoyan Chen Xiangbao 《Chinese Journal of Chemical Physics》 SCIE CAS CSCD 北大核心 2004年第2期219-224,共6页
A new isothermally based cure kinetic model for the prepreg was presented using an industrially supplied prepreg rather than neat resin.The matrix resin was bismaleimide(BMI)resin,and the reinforcement was carbon fibe... A new isothermally based cure kinetic model for the prepreg was presented using an industrially supplied prepreg rather than neat resin.The matrix resin was bismaleimide(BMI)resin,and the reinforcement was carbon fiber T700-12S.A series of isothermal Differential Scanning Calorimetry(DSC)tests were performed and analyzed by the proposed nth-order reaction model.An increase in the cure rate was observed at the higher temper-ature in both neat and prepreg.After reaching the peak value,the cure rate of resin dropped off faster in prepreg,resulting in a lower average value of the ultimate heat of reaction.The presence of carbon fiber was found to significantly impact the curing behavior of the resin,leading to significant changes from the neat resin kinetic parameters.The carbon fibers imposed restrictions on the molecular mobility of reactive species,reduced the extent of polymeri-zation within the system and did not change the cure mechanism of resin. 展开更多
关键词 Cure kinetics Neat BMI prepreg DSC
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Deviation-Rectifying Control of Carbon Fiber Prepreg Slitting and Winding Machine 被引量:3
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作者 Wen Liwei Zhu Tengfei +3 位作者 Qin Lihua Wang Xianfeng Pan Jie Feng Qiaoqiao 《Transactions of Nanjing University of Aeronautics and Astronautics》 EI CSCD 2018年第3期547-555,共9页
With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.T... With the growing needs of prepreg tapes for the automated fiber placement(AFP),the deviation-rectifying of prepreg in slitting process was investigated on a self-developed 16-tow prepreg slitting and winding machine.The process of slitting and rewinding of prepreg tape was introduced,and the reason of prepreg tape deviation in slitting process was analyzed.In order to ensure the quality of the narrow prepreg slits,the application of the fuzzy PID algorithm in a closed-loop control system was discussed.A fuzzy PID algorithm was designed by combining fuzzy rules and PID controller.By applying it to precise deviation-rectifying control strategy,the automatic control of rectification could be achieved with accuracy of 0.1 mm,which satisfies the requirement of the prepreg tape both in slitting quality and layup quality for AFP. 展开更多
关键词 automated fiber placement prepreg tape slitting and winding fuzzy PID deviation rectifying
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Effects of Lay-up Types of Out-of-autoclave Prepregs on Preparation Quality of L-shape Composite Laminates 被引量:1
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作者 GONG Ming ZHANG Daijun +1 位作者 ZHANG Jiayang CHEN Xiangbao 《Journal of Wuhan University of Technology(Materials Science)》 SCIE EI CAS 2021年第5期629-635,共7页
Effects of layer quantities and stacking sequences on L-shape composite manufacturing qualities in using OOA(out-of-autoclave)prepregs were studied.The mechanisms of air evacuated in 5 kinds of lay-ups were revealed b... Effects of layer quantities and stacking sequences on L-shape composite manufacturing qualities in using OOA(out-of-autoclave)prepregs were studied.The mechanisms of air evacuated in 5 kinds of lay-ups were revealed by image analysis of cut surfaces and thickness measurements.Results show that air in OOA prepregs is evacuated in two ways.Most of the air is forced out of layers directly by vacuum before air accesses in prepregs closed.Very little entrapped air moves perpendicularly to outer layers under hydrostatic resin pressure.When a laminate contains less than 16 layers,voids can hardly be found in layers.When a laminate contains more than 16 layers,voids cannot be expelled completely during the window of vertical movement.As for stacking sequences,the synergetic effect of slip function and nest function determines the thickness and voids content of laminates.Results show that the average of single layer thickness of unidirectional layers is the lowest,and the average of single layer thickness of quasi-isotropic layers is the highest.The voids content of quasi isotropic is the highest,which is consistent with the theoretical analysis. 展开更多
关键词 OOA prepregs L-shape composite laminates lay-up type
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中温固化改性氰酸酯树脂流变特性研究
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作者 孙鹏鹏 吴健伟 +2 位作者 王冠 赵玉宇 魏运召 《黑龙江科学》 2026年第2期14-18,共5页
围绕自制中温固化改性氰酸酯树脂的流变行为展开系统研究。采用DSC分析固化反应动力学,测定起始温度、峰值温度等参数,解析热力学特性与机理,通过流变仪在等温及动态升温条件下测试获取不同温度、时间下的粘度变化数据。基于Arrhenius... 围绕自制中温固化改性氰酸酯树脂的流变行为展开系统研究。采用DSC分析固化反应动力学,测定起始温度、峰值温度等参数,解析热力学特性与机理,通过流变仪在等温及动态升温条件下测试获取不同温度、时间下的粘度变化数据。基于Arrhenius方程构建化学流变模型,该模型拟合效果良好,可准确描述树脂流变行为。将模型应用于热熔法预浸工艺评估,模拟温度-时间-粘度关系,为优化预浸料制备参数提供理论依据。 展开更多
关键词 氰酸酯 流变模型 预浸工艺
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连续纤维热塑性预浸丝材拉挤制备过程中纤维弯曲变形与损伤阈值的流固耦合研究
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作者 于颖 来子超 王玉 《机电工程技术》 2026年第3期1-5,30,共6页
在用于增材制造的连续纤维增强热塑性预浸丝材多道模拉挤成型过程中,纤维在高黏度树脂流动与模具约束的共同作用下易发生屈曲与损伤,进而影响成型稳定性与力学性能。针对多道模拉挤过程中非牛顿树脂流动、热传递及纤维受力行为耦合机理... 在用于增材制造的连续纤维增强热塑性预浸丝材多道模拉挤成型过程中,纤维在高黏度树脂流动与模具约束的共同作用下易发生屈曲与损伤,进而影响成型稳定性与力学性能。针对多道模拉挤过程中非牛顿树脂流动、热传递及纤维受力行为耦合机理不清的问题,基于有限元方法与Carreau黏度模型,构建了耦合温度场、流场与应力场的多物理场流固耦合数值模型,用于分析工艺参数对纤维成型行为的影响规律。采用单向流固耦合策略实现树脂流动载荷向纤维结构的传递,并在不同拉挤速度、模具温度及模具结构参数条件下开展数值仿真,进一步结合预浸丝制备实验以及对应丝材的力学性能测试。在稳定制备出拉伸强度为1047.7 MPa的高性能预浸丝材基础上,确定了纤维发生损伤的临界弯曲变形区间,并提出了以等效弹性应变1.078×10^(-3)作为适用于连续稳定制备的纤维弯曲变形阈值,为多道模拉挤工艺参数优化与模具系统设计提供了定量依据。 展开更多
关键词 预浸丝 纤维损伤 热塑性树脂 有限元仿真 3D打印
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机械展纤中横向振动的碳纤维展纤理论与实验研究
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作者 徐硕 潘益鹏 +2 位作者 何亚东 信春玲 任峰 《工程塑料应用》 北大核心 2026年第3期122-129,共8页
在熔融浸渍法制备预浸带的过程中,纤维束展纤效果是决定树脂浸渍效率和预浸带质量的关键因素。纤维束的展纤效果包括纤维束展纤宽度、纤维束的断裂率和纤维束的均匀度。针对机械展纤效果不理想的问题,本文提出了一种机械展纤与横向振动... 在熔融浸渍法制备预浸带的过程中,纤维束展纤效果是决定树脂浸渍效率和预浸带质量的关键因素。纤维束的展纤效果包括纤维束展纤宽度、纤维束的断裂率和纤维束的均匀度。针对机械展纤效果不理想的问题,本文提出了一种机械展纤与横向振动展纤相结合的方法,并通过理论建模与实验验证相结合的方式开展研究。通过力学分析与动态迭代的方法,构建了纤维展纤理论模型,包括纤维展宽模型和纤维断裂模型,系统分析了工艺参数对纤维展宽效果的影响规律。利用自主搭建的振动装置,对展纤理论模型进行实验验证与分析。结果表明,纤维张力是影响纤维展纤效果的主要因素,纤维张力从4 N增至10 N时,纤维展宽提升约41%,但同时纤维断裂率由0.22%增至0.57%。在此基础上,提高横向振动辊振动幅度能够在不增加纤维断裂的情况下,使纤维展宽进一步提升30%。经理论验证和实验优化,该装置可将12K碳纤维展宽至15.2 mm,纤维均匀度稳定在95.3%,纤维断裂率控制在0.43%,为高质量碳纤维预浸带的制备提供了可靠的技术方案。 展开更多
关键词 预浸带 纤维展宽 横向振动辊 纤维断裂 展纤理论
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连续碳纤维增强聚醚醚酮预浸丝制备及增材制造应用研究进展
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作者 陈艳雷 王宏晓 +4 位作者 郭嘉仪 朱登洁 李鑫鹏 冯欣雨 惠延波 《工程塑料应用》 北大核心 2026年第1期193-199,206,共8页
连续碳纤维增强聚醚醚酮(CCF/PEEK)复合材料因高耐热性与可回收加工性,正成为高端结构件增材制造的重要材料。介绍了CCF/PEEK预浸丝的熔融浸渍拉挤、喷嘴内原位浸渍与粉末浸渍复合三种成型工艺,回顾了模具温度、牵引速度、纤维体积分数... 连续碳纤维增强聚醚醚酮(CCF/PEEK)复合材料因高耐热性与可回收加工性,正成为高端结构件增材制造的重要材料。介绍了CCF/PEEK预浸丝的熔融浸渍拉挤、喷嘴内原位浸渍与粉末浸渍复合三种成型工艺,回顾了模具温度、牵引速度、纤维体积分数与进料方式对浸渍质量、孔隙率与力学性能的影响;简述了上浆剂与等离子体等界面改性在提升润湿性、界面剪切与层间致密度方面的进展;概述了国内外适配高温热塑性与连续纤维协同成形的增材制造装备及其在航空航天、汽车与风电等领域的应用。分析表明,PEEK树脂高黏度、界面惰性及工艺窗口窄是造成浸渍不足与界面弱化的主要因素。未来亟需面向工艺—界面—装备—智能化的协同优化,突破制丝工艺与界面改性协同控制、增材制造装备升级以及数据驱动的在线监测与智能预测等关键环节。 展开更多
关键词 连续碳纤维 聚醚醚酮 预浸丝 成型工艺 界面改性 增材制造
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连续碳纤维增强聚醚醚酮热塑性复合材料制备及应用研究进展
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作者 李振磊 马峰岭 +3 位作者 李小慧 吴新锋 钱勇军 金石磊 《塑料科技》 北大核心 2026年第2期214-220,共7页
连续碳纤维增强聚醚醚酮(CF/PEEK)复合材料因其轻量化、耐热、可回收、力学性能优异,在航空航天、汽车和医疗等领域展现出广阔的应用前景。文章系统综述CF/PEEK预浸料的浸渍方法(如溶液浸渍法、熔融浸渍法、粉末浸渍法等)及其复合材料... 连续碳纤维增强聚醚醚酮(CF/PEEK)复合材料因其轻量化、耐热、可回收、力学性能优异,在航空航天、汽车和医疗等领域展现出广阔的应用前景。文章系统综述CF/PEEK预浸料的浸渍方法(如溶液浸渍法、熔融浸渍法、粉末浸渍法等)及其复合材料的成型工艺(如模压成型、缠绕成型、自动铺放成型及3D打印技术),重点分析不同工艺对材料界面结合强度、孔隙率和力学性能的影响。研究表明,通过优化工艺参数和界面改性技术,可显著提升CF/PEEK复合材料的综合性能。当前研究聚焦于低温高压绿色成型、智能工艺调控及多功能复合材料的开发,以推动其在超轻结构、精密医疗器件等领域的规模化应用。未来需要进一步突破高黏度树脂浸润的瓶颈,完善智能化制造体系,助力产业轻量化升级。 展开更多
关键词 热塑性复合材料 聚醚醚酮 CF/PEEK复合材料 预浸料 成型工艺
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Curing kinetics and mechanical properties of bio-based composite using rosin-sourced anhydrides as curing agent for hot-melt prepreg 被引量:8
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作者 ZHANG XuFeng WU YunQiQiGe +2 位作者 WEI JiaHu TONG JianFeng YI XiaoSu 《Science China(Technological Sciences)》 SCIE EI CAS CSCD 2017年第9期1318-1331,共14页
In this study, a novel bio-based thermosetting system has been developed from epoxy resin (EP), with rosin-sourced anhydrides (maleopimaric acid, RAM) as curing agent and imidazole type latent catalyst (two amino... In this study, a novel bio-based thermosetting system has been developed from epoxy resin (EP), with rosin-sourced anhydrides (maleopimaric acid, RAM) as curing agent and imidazole type latent catalyst (two amino imidazole salt complex, IMA), to be used as matrix for hot-melt prepreg curing at mid-temperature. For comparison, the epoxy resin system with petroleum sourced hardener methylhexahydrophthalicanhydride (MHHPA) was also examined. The curing behaviour and mechanism were investigated by non-isothermal differential scanning calorimeter (DSC) analysis and Fourier transform infrared (FTIR) spectra. The results showed that the curing course of bio-based epoxy resin system containing RAM included two stages, which were the reaction between the free carboxyl group of RAM and oxirane ring under the acceleration of IMA, and the main reaction attributed to the reaction between anhydride and oxirane. According to Kissinger method, the reaction activation energy (E,) of two stages were 68.9 and 86.5kJmo1-1, respectively. The Eo of EP/MHHPA and EP/IMA resin system were 81.04 and 77.9kJmol-I. The processing property of EP/RAM/IMA system, i.e. the relationship between viscosity-temperature-time, was characterized by cone-plate viscometer aim to decide the processing parameter ofprepreg preparation. The effect of RAM content on mechanical performance and dynamic mechanical property was investigated. Noteworthily, compared with the laminates with EP/MHHPA as matrix, the laminates with RAM as hardeners achieved a 44%, 73% and 70℃ increase in bending strength, bending modulus and the glass transition temperature, respectively, due to the bulky hydrogenated phenanthrene ring structure incorporated into the cross-linking networks. When the fiber volume fraction reached 47%, the mechanical property of the laminates prepared with hot melt prepreg was superior or comparable to that of composites with pure petroleum sourced matrix. RAM as cross-linking agent of epoxy resin holds a great potential to satisfy the requirement of composites such as structure and secondary structure parts preparation. 展开更多
关键词 bio-based epoxy resin ROSIN cure kinetics hot-melt prepreg mechanical property
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Investigation of carbon fiber composite stiffened skin with vacuum assisted resin infusion/prepreg co-curing process 被引量:8
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作者 MA XuQiang GU YiZhuo +2 位作者 LI Min LI YanXia ZHANG ZuoGuang 《Science China(Technological Sciences)》 SCIE EI CAS 2014年第10期1956-1966,共11页
Co-cured vacuum assisted resin infusion process(co-VARI process),which combined vacuum assisted resin infusion(VARI)with prepreg vacuum bag only process(VBO),was adopted to fabricate T-shaped stiffened skin with non-c... Co-cured vacuum assisted resin infusion process(co-VARI process),which combined vacuum assisted resin infusion(VARI)with prepreg vacuum bag only process(VBO),was adopted to fabricate T-shaped stiffened skin with non-crimp fabric(NCF)stiffener and prepreg skin.During compaction stage of co-VARI process,prepreg resin impregnated fiber fabric under elevated temperature and vacuum pressure.This phenomenon was characterized by fluorescent micrographs with different holding temperature and time.Its influences on processing quality and mechanical performance for co-VARI stiffened skin with different filler materials at triangular region were further analyzed by optical micrographs and pull-off test,respectively.The results show that increasing holding temperature and prolonging holding time can promote prepreg resin impregnation in fiber fabric.Moderate prepreg resin impregnation is favorable to reduce resin rich region and increase fiber volume fraction at prepreg-fabric interface.Moreover,prepreg resin impregnation effect plays significant roles on pull-off performance for co-VARI stiffened skin with fabric filler but has negligible influences on specimens with prepreg filler.In addition,compared with stiffened skin with fabric filler,superior processing quality and pull-off performances are achieved for co-VARI stiffened skin with prepreg core filler.These results are helpful to optimize processing procedures and fabricate composite structure by coVARI process. 展开更多
关键词 polymer-matrix composites prepreg vacuum assisted resin infusion stiffened skin structure CO-CURING
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基于RTM-预浸料工艺的数值模拟与固化制度优化
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作者 陈婕 谢金鑫 +4 位作者 彭飞 张峰嘉 许林鹏 周何乐子 周华民 《复合材料科学与工程》 北大核心 2026年第1期82-91,140,共11页
RTM-预浸料工艺界面处预浸料和树脂固化的不同步导致了明显的固化度梯度,使得界面力学性能下降,但是目前少有共固化过程的数值模拟和对其固化制度的探索。基于环氧树脂和碳纤维/环氧树脂预浸料的固化动力学模型,利用ABAQUS软件的二次开... RTM-预浸料工艺界面处预浸料和树脂固化的不同步导致了明显的固化度梯度,使得界面力学性能下降,但是目前少有共固化过程的数值模拟和对其固化制度的探索。基于环氧树脂和碳纤维/环氧树脂预浸料的固化动力学模型,利用ABAQUS软件的二次开发对共固化过程进行数值模拟,从而优化工艺曲线参数,使界面处两种材料同步固化,并通过短梁剪切试验和双悬臂梁试验验证了模拟结果的可靠性。结果表明:界面的两种材料存在放热耦合作用,但对界面材料的固化影响很小;在不同固化制度下,层合板界面层短梁剪切强度和Ⅰ型层间断裂韧性均优于预浸料层相应值,且采用以约5℃/min的升温速率升温至180℃保温2 h的固化制度,层合板力学性能更优。研究结果对实际生产具有一定的指导意义。 展开更多
关键词 RTM-预浸料工艺 共固化 数值模拟 优化 试验验证
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基于双层吸波结构设计的芳纶/环氧基宽频预浸料的制备及性能研究
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作者 李琪 任建楠 +3 位作者 苑成策 邱文荟 朱明伟 卢少微 《塑料科技》 北大核心 2026年第1期166-171,共6页
研究将吸波剂复配与预浸料成型工艺结合,通过阶梯固化工艺制备芳纶/环氧基的双层吸波层合板。通过片状羰基铁与球形铁粉的复配改善吸波剂的电磁参数和低频吸收性能。基于CST电磁仿真平台建立双层阻抗匹配优化模型。在总厚度仅为3.0 mm... 研究将吸波剂复配与预浸料成型工艺结合,通过阶梯固化工艺制备芳纶/环氧基的双层吸波层合板。通过片状羰基铁与球形铁粉的复配改善吸波剂的电磁参数和低频吸收性能。基于CST电磁仿真平台建立双层阻抗匹配优化模型。在总厚度仅为3.0 mm的条件下成功研制出兼具宽频(有效吸收带宽7.88 GHz)与强吸收(反射率≤-17.87 dB)特性的双层吸波复合材料。通过“理论分析-仿真模拟-实验验证”的系统研究方法揭示结构型吸波复合材料“微观形貌-电磁特性-宏观性能”的耦合作用机制。研究为新一代隐身复合材料的设计和工程应用提供重要的材料设计方法与工艺实现路径。 展开更多
关键词 结构功能一体化 预浸料 电磁仿真 吸波结构
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解胶剂改性废弃碳纤维预浸料及其对混凝土力学及导电性能的影响
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作者 高晨宇 王艳 +4 位作者 张少辉 李奥阳 吴杰 霍钰仁 卢冠楠 《材料导报》 北大核心 2026年第6期91-101,共11页
2024年我国碳纤维生产过程中约产生3.46万t的废弃碳纤维预浸料(Waste carbon fiber prepreg,WCFP)亟待处理,现有的酸、碱溶液处理方法易造成纤维性能的下降。本工作提出采用电子元器件领域中常用的解胶剂对不同树脂含量(28%、33%、38%)... 2024年我国碳纤维生产过程中约产生3.46万t的废弃碳纤维预浸料(Waste carbon fiber prepreg,WCFP)亟待处理,现有的酸、碱溶液处理方法易造成纤维性能的下降。本工作提出采用电子元器件领域中常用的解胶剂对不同树脂含量(28%、33%、38%)的WCFP进行改性处理。对比分析了WCFP改性前后的微观形貌、表面粗糙度、树脂残留率以及表面官能团,研究了经过解胶剂改性的WCFP(Debonder-modified WCFP,DM-WCFP)对混凝土导电性能的影响规律与机理。结果表明:解胶剂对28%树脂含量的WCFP表层环氧树脂的分解率达到了65.38%,纤维表面残留少量环氧树脂颗粒,重复使用一次与两次的解胶剂对其分解率分别为54.98%和37.00%,达到解胶剂初次处理效果的84%与56%。解胶剂改性28%树脂含量的WCFP在掺量为0.6%时试件的抗压与抗折强度提升幅度最大,分别为16.51%和30.79%;解胶剂初次与解胶剂重复使用一次处理28%树脂含量的WCFP在掺量为0.8%和1.0%时达到导电阈值,解胶剂对不同树脂含量的WCFP表层环氧树脂的分解率分别为65.38%、60.77%和58.87%。解胶剂改性33%树脂含量的WCFP在掺量为1.0%时达到导电阈值。 展开更多
关键词 废弃碳纤维预浸料 解胶剂 环氧树脂 导电性能 力学性能
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圆柱多级网格结构纤维预浸带缠绕成型技术研究
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作者 孙守政 郭震宇 +3 位作者 冉旭东 李昆泰 胡潘 韩振宇 《精密成形工程》 北大核心 2026年第2期48-59,共12页
目的 解决在制造复合材料多级网格结构时,传统纤维缠绕技术容易在节点处产生纤维堆积、架空等缺陷,以及预浸带在深沟槽模具中难以压实成型的技术难题。方法 自主研制了一款轻量化、模块化设计的预浸带专用缠绕头及其精密控制系统。该缠... 目的 解决在制造复合材料多级网格结构时,传统纤维缠绕技术容易在节点处产生纤维堆积、架空等缺陷,以及预浸带在深沟槽模具中难以压实成型的技术难题。方法 自主研制了一款轻量化、模块化设计的预浸带专用缠绕头及其精密控制系统。该缠绕头集成了可灵活调节的丝束导向通道、可实现张力稳定的闭环控制系统、结合“热风加热”与“涡流管冷却”的主动式热管理单元以及用于复杂路径的剪切与重送机构。基于Kagome多级网格的几何特点,规划了“三阶段分层填充”缠绕策略,并通过Python脚本编程生成相应的设备控制代码。为保障复杂构件的顺利脱模,设计并采用了具有“负拔模角”的硅胶-石膏复合柔性模具。结果 成功进行了复合材料圆柱多级网格构件的自动化缠绕成型与固化实验。缠绕过程稳定,节点处纤维堆积现象显著减轻,肋条形貌完整、层间结合紧密,固化脱模后构件尺寸精度良好。轴压测试结果表明,构件最大极限载荷为24 060.60 N,破坏过程呈现典型的层间分离与整体屈曲的渐进损伤模式,验证了结构具有较高的承载能力与损伤容限。结论 本研究验证了所开发的缠绕头及分阶段缠绕工艺用于制备复杂多级网格结构的可行性,为高性能复合材料网格结构的低成本、高质量自动化制造提供了新途径。 展开更多
关键词 复合材料网格结构 预浸带缠绕 缠绕头设计 多级网格 成型工艺
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Associations of Prepregnancy Body Mass Index,Gestational Weight Gain,and Intelligence in Offspring:A Systematic Review and Meta-Analysis 被引量:1
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作者 Si-Meng Zhu Yi-Chen He +2 位作者 Chen Zhang Yan-Ting Wu He-Feng Huang 《Reproductive and Developmental Medicine》 CSCD 2021年第4期247-256,共10页
Objective:Increasing evidences have shown that prepregnancy maternal weight and gestational weight gain(GWG)may associate with offspring’s neurodevelopment.However,the effects of prepregnancy maternal overweight,obes... Objective:Increasing evidences have shown that prepregnancy maternal weight and gestational weight gain(GWG)may associate with offspring’s neurodevelopment.However,the effects of prepregnancy maternal overweight,obesity,and excessive GWG on offspring’s intelligence remain controversial.This meta-analysis aimed to re-assess the association between prepregnancy body mass index(BMI),GWG,and children’s intelligence.Methods:We systematically searched multiple databases,including PubMed,EMBASE,Cochrane Library,and Ovid Medline,from their inception through February 2021.Studies assessing the association between prepregnancy BMI or GWG and children’s intelligence were further screened manually before final inclusion.Cohorts that analyzed the association between prepregnancy BMI or GWG and intelligence of offspring were included,and we used the Mantel-Haenszel fixed-effects method to compute the weighted mean difference(WMD)and 95%confidence interval(CI)of each study.Results:A total of 12 articles were included in this systematic review,while six of them in the meta-analysis.There was a significant full-scale IQ reduction in children born from overweight and obese mothers,with WMDs of-3.08(95%CI:-4.02,-2.14)and-4.91(95%CI:-6.40,-3.42),respectively.Compared with control group,the WMDs for performance and verbal intelligence quotient(IQ)were decreased in overweight and obesity groups.However,we observed no association between children’s full-scale IQ and excessive GWG with WMD of-0.14(95%CI:-0.92,0.65).Conclusions:Women’s prepregnancy overweight and obesity adversely associate with children’s intelligence but no association with excessive GWG.Our study suggests that further researches focusing on the effect of prepregnancy maternal health on offspring’s intelligence development are needed. 展开更多
关键词 Gestational Weight Gain INTELLIGENCE Maternal Obesity OFFSPRING prepregancy Overweight and Obesity
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不同浸渍工艺CF/PAEK预浸料的自动铺放成型质量及性能
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作者 顾星河 来晓靓 +4 位作者 纪毓杨 林秋实 李博健 陶群燕 谢富原 《工程塑料应用》 北大核心 2026年第3期130-137,共8页
为研究国产热塑性预浸料的自动铺放工艺适配性,分别以熔融浸渍法和溶液浸渍法制备的碳纤维增强聚芳醚酮(CF/PAEK)预浸料为原材料,借助国产激光加热自动铺丝设备,采用原位固结、原位热压、热压罐后固结三种不同的工艺方法制备复合材料,... 为研究国产热塑性预浸料的自动铺放工艺适配性,分别以熔融浸渍法和溶液浸渍法制备的碳纤维增强聚芳醚酮(CF/PAEK)预浸料为原材料,借助国产激光加热自动铺丝设备,采用原位固结、原位热压、热压罐后固结三种不同的工艺方法制备复合材料,并通过无损检测、金相表征、压缩性能测试等方法评价复合材料的成型质量及性能。结果表明,溶液浸渍法制备的预浸料的浸渍质量更好,在原位固结和原位热压工艺中,使用溶液浸渍预浸料制备的复合材料0°压缩性能优于熔融浸渍法。溶液浸渍CF/PAEK复合材料原位固结工艺下的0°压缩强度为705.6 MPa,压缩模量为129.9 GPa,在原位热压工艺下的0°压缩强度为686.1 MPa,压缩模量为145.1 GPa。在热压罐后固结工艺条件下,熔融浸渍预浸料制备的复合材料力学性能明显优于溶液浸渍预浸料制备的复合材料,其0°压缩强度为960.4 MPa,压缩模量为131.9 GPa,冲击后压缩强度达到317.1 MPa,这主要是由于热压罐后固结工艺能够消除熔融浸渍法预浸料的缺陷,显著提升了复合材料的成型质量。 展开更多
关键词 热塑性复合材料 自动铺放成型 预浸料 激光加热 成型工艺
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发动机叶片用碳纤维/环氧树脂预浸料固化动力学模型
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作者 钟竹瑞 郭聪聪 +1 位作者 尹国强 张晋 《工程塑料应用》 北大核心 2026年第3期113-121,149,共10页
碳纤维增强聚合物发动机叶片具有高比强度、高比刚度的优势,但由于其大厚度结构在固化过程中散热困难,易因固化放热引起局部过热,从而影响制件质量。为研究材料固化过程中温度、固化度和固化速率之间的关系,采用差示扫描量热法对叶片用... 碳纤维增强聚合物发动机叶片具有高比强度、高比刚度的优势,但由于其大厚度结构在固化过程中散热困难,易因固化放热引起局部过热,从而影响制件质量。为研究材料固化过程中温度、固化度和固化速率之间的关系,采用差示扫描量热法对叶片用碳纤维/环氧树脂预浸料开展变温实验和间断固化实验。分别运用n级反应模型和自催化反应模型对预浸料的固化过程进行动力学模拟。其中,自催化反应模型包括经逻辑校正的Sesták-Berggren模型和改进的Kamal模型。结果表明,n级反应模型随升温速率提高拟合优度明显下降,模型拟合不佳;逻辑矫正的Sesták-Berggren模型虽能捕捉数据的基本规律,但预测值与实测值之间存在可见差异;具有双重反应机制的改进Kamal模型模拟曲线与实验数据点高度重合,不仅整体变化趋势一致,在关键特征点上也表现出高度一致性,能准确地描述该预浸料的固化行为。固化速率模型拟合值和实验观测值的残差平方和为2.51×10^(-4)。通过实验验证,所建立的固化动力学模型具有较高的准确性,为碳纤维/环氧树脂预浸料固化工艺的制定提供了理论依据和数据支持。 展开更多
关键词 固化动力学 固化模型 差示扫描量热法 碳纤维/环氧树脂预浸料 发动机叶片
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预浸渍和包缠工艺对3D打印CF/PA 66复合丝的界面增强和性能优化
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作者 赵炯臣 毛家乐 +3 位作者 夏元昊 江龙 葛邓腾 杨丽丽 《合成纤维》 2026年第4期68-75,共8页
传统3D打印CF/PA 66工艺依然存在CF与PA 66基体界面浸润差的关键问题。针对这一挑战,本研究提出通过CF的预浸渍处理结合PA 66复丝的包缠工艺,显著提升了界面结合和打印丝材的力学性能。系统地探讨了悬浮液粉末质量分数、包缠速度、3D打... 传统3D打印CF/PA 66工艺依然存在CF与PA 66基体界面浸润差的关键问题。针对这一挑战,本研究提出通过CF的预浸渍处理结合PA 66复丝的包缠工艺,显著提升了界面结合和打印丝材的力学性能。系统地探讨了悬浮液粉末质量分数、包缠速度、3D打印拉挤速度和拉挤温度等关键工艺参数对复合丝形貌和力学性能的影响。结果表明,在悬浮液粉末质量分数为25%、挤出速度为0.12 m/min、包缠速度为1200 r/min以及拉挤温度为270℃的条件下,复合材料的拉伸强度和模量均达到最优值,实现了相对优异的拉伸强度(890 MPa)和拉伸模量(70.3 GPa)。此外,本研究运用有限元分析模拟了CF/PA 66复合丝在拉伸载荷下的力学响应,揭示了CF与PA 66基体之间的应力传递机制。综上所述,本研究为3D打印高性能碳纤维增强复合材料提出了一种有效的界面增强思路和方法。 展开更多
关键词 3D打印 预浸料 包缠丝 CF/PA 66
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