The chemical structure of polyamide 6(PA6)dictates that only 50%of hydrogen bonds participate in crystallization during the crystallization process,resulting in the properties of its products being significantly depen...The chemical structure of polyamide 6(PA6)dictates that only 50%of hydrogen bonds participate in crystallization during the crystallization process,resulting in the properties of its products being significantly dependent on the molding process.Therefore,the design and development of nucleating agents suitable for PA6 holds great practical significance for high-performance PA6 materials.Amide-based nucleating agents can effectively improve the crystallization rate by increasing intermolecular hydrogen bond density.Further introduction of hydroxyl groups can enhance the hydrogen bonding interactions between the nucleating agent and PA6.In this study,a hydroxyl-containing amidebased nucleating agent,BHT,was designed and synthesized using a tyramine-based biomass as the raw material.These results demonstrated that BHT exhibited good structural compatibility with PA6.After adding 1 wt%BHT,the crystallization temperature of PA6 increased from 170.9℃to 193.3℃,the crystallinity increased 16.6%,the heat distortion temperature and Vicat softening temperature rose to 89.5 and 187.8℃,respectively,the haze decreased to 46%,achieving the synergistic optimization of mechanical,thermal,and optical properties.The in situ time-resolved FTIR results indicated that the addition of BHT increased the enthalpy of hydrogen bond formation during the nucleation stage,facilitated the segmental conformation adjustment of PA6,and enhanced the molar concentration of trans-conformations,ultimately leading to an improvement in the crystallization rate.展开更多
The fabrication of highly flame-retardant polyamide 6(PA6)composites is of great significance for expanding their practical applications.Herein,a new flame-retardant system(ADP/FA)was developed by combining aluminum d...The fabrication of highly flame-retardant polyamide 6(PA6)composites is of great significance for expanding their practical applications.Herein,a new flame-retardant system(ADP/FA)was developed by combining aluminum diethylphosphinate(ADP)with excellent flame retardancy and fly ash(FA),an economical and environmentally friendly industrial waste.Due to the synergistic flame-retardant effect of ADP/FA in the condensed phase and gas phase,the PA6 composite containing only 11 wt%of ADP/FA(mass ratio 93:7)obtained vertical burning(UL-94)tests V-0 rating with a limiting oxygen index(LOI)of 30.9%.To obtain the same flame-retardant level of PA6/ADP/FA-3,the loading amount of ADP alone was required 14 wt%.Compared with the PA6/ADP,the introduction of FA not only reduced the amount of flame retardant added but also inhibited the formation of molten droplets during combustion,greatly enhancing the fire safety of the PA6 composites.The flame-retardant performance of the ADP/FA system is superior to that of most current ADP-based synergistic strategies.In the meantime,the introduction of FA also significantly reduced the high smoke release caused by ADP flame retardant.The peak smoke production rate(pSPR)of the PA6 composite,from 0.221 m2⋅s-1(PA6/ADP)to 0.116 m2⋅s-1,represents a 47.5%decrease.This work provides a feasible solution for fabricating PA6 composites with excellent flame retardancy.展开更多
Polycaprolactam(PA6)is an important engineering plastic known for its excellent strength and processability,making it widely applicable in the automotive and transportation industries.Previous studies have demonstrate...Polycaprolactam(PA6)is an important engineering plastic known for its excellent strength and processability,making it widely applicable in the automotive and transportation industries.Previous studies have demonstrated that incorporating a small amount of organic-modified montmorillonite(OMMT)can significantly enhance the gas barrier properties of PA6.Based on PA6/OMMT,this study further introduced maleic anhydride-grafted ethylene-octyl copolymer(mPOE)and polytetrafluoroethylene(PTFE).Morphological characterization revealed the successful manipulation of the microstructure within this toughening system,revealing a distinctive tassel bundle morphology in the ternary blend of PA6/mPOE/PTFE.in the quaternary PA6/OMMT/mPOE/PTFE system,scanning electron microscopy(SEM)analysis demonstrated that the special“tassel bundle(TB)”morphology could induce an ordered arrangement of OMMT nanosheets,leading to synergistic improvements in both toughness and gas barrier performance.These findings offer promising potential for applications requiring simultaneously high gas barrier properties and enhanced toughness,particularly in hydrogen storage tanks and related industrial fields.展开更多
Aim To investigate the melting behavior of polyamide 6 in polyamide 6/polyethy lene blends crystallized from amorphous state. Methods DSC was used to test effects of annealing temperature, annealing time, DS...Aim To investigate the melting behavior of polyamide 6 in polyamide 6/polyethy lene blends crystallized from amorphous state. Methods DSC was used to test effects of annealing temperature, annealing time, DSC scan rate, and the step wise annealing on the melting peaks of the ice water quenched specimens. Results and Conclusion Varied melting peaks of PA6 component were obtained. The degree of perfection and the crystallization degree of PA6 crystals decreased in the blends, and the crystallization degree of PA6 increased with the increasing of the annealing time. The height of the upper melting peak of reference PA6 is higher than that in blends.展开更多
Aim To investigate the multiple melting behavior of polyamide 6(PA 6) in polyamide 6/linear low density polyethylene blends crystallized from the crystal amorphous state. Methods\ The effects of annealing tempera...Aim To investigate the multiple melting behavior of polyamide 6(PA 6) in polyamide 6/linear low density polyethylene blends crystallized from the crystal amorphous state. Methods\ The effects of annealing temperature, annealing time, heating rate, and the step wise annealing were measured by DSC. Results and Conclusion\ There exists a critical heating rate affecting the middle temperature melting peak. When annealed at the temperature close to the melting peak, the main melting peak of PA 6 shifted to a higher temperature. Within a short time, annealing time has much effect on neat PA 6 but little effect on PA 6 in the blends. Addition of PE results in a decreasing in the height of melting peak. These phenomenon show that the melting behavior of PA 6 was affected by PE, compatibilizer, as well as thermal treatment.展开更多
文摘The chemical structure of polyamide 6(PA6)dictates that only 50%of hydrogen bonds participate in crystallization during the crystallization process,resulting in the properties of its products being significantly dependent on the molding process.Therefore,the design and development of nucleating agents suitable for PA6 holds great practical significance for high-performance PA6 materials.Amide-based nucleating agents can effectively improve the crystallization rate by increasing intermolecular hydrogen bond density.Further introduction of hydroxyl groups can enhance the hydrogen bonding interactions between the nucleating agent and PA6.In this study,a hydroxyl-containing amidebased nucleating agent,BHT,was designed and synthesized using a tyramine-based biomass as the raw material.These results demonstrated that BHT exhibited good structural compatibility with PA6.After adding 1 wt%BHT,the crystallization temperature of PA6 increased from 170.9℃to 193.3℃,the crystallinity increased 16.6%,the heat distortion temperature and Vicat softening temperature rose to 89.5 and 187.8℃,respectively,the haze decreased to 46%,achieving the synergistic optimization of mechanical,thermal,and optical properties.The in situ time-resolved FTIR results indicated that the addition of BHT increased the enthalpy of hydrogen bond formation during the nucleation stage,facilitated the segmental conformation adjustment of PA6,and enhanced the molar concentration of trans-conformations,ultimately leading to an improvement in the crystallization rate.
基金financially supported by the Natural Science Foundation of China(52173069)the Key Research and Development Projects in Heilongjiang Province(2024ZXDXA29)+1 种基金the Natural Science Foundation of Heilongjiang Province(LH2024B004)the Fundamental Research Funds for the Central Universities(ZHLJZR241700006).
文摘The fabrication of highly flame-retardant polyamide 6(PA6)composites is of great significance for expanding their practical applications.Herein,a new flame-retardant system(ADP/FA)was developed by combining aluminum diethylphosphinate(ADP)with excellent flame retardancy and fly ash(FA),an economical and environmentally friendly industrial waste.Due to the synergistic flame-retardant effect of ADP/FA in the condensed phase and gas phase,the PA6 composite containing only 11 wt%of ADP/FA(mass ratio 93:7)obtained vertical burning(UL-94)tests V-0 rating with a limiting oxygen index(LOI)of 30.9%.To obtain the same flame-retardant level of PA6/ADP/FA-3,the loading amount of ADP alone was required 14 wt%.Compared with the PA6/ADP,the introduction of FA not only reduced the amount of flame retardant added but also inhibited the formation of molten droplets during combustion,greatly enhancing the fire safety of the PA6 composites.The flame-retardant performance of the ADP/FA system is superior to that of most current ADP-based synergistic strategies.In the meantime,the introduction of FA also significantly reduced the high smoke release caused by ADP flame retardant.The peak smoke production rate(pSPR)of the PA6 composite,from 0.221 m2⋅s-1(PA6/ADP)to 0.116 m2⋅s-1,represents a 47.5%decrease.This work provides a feasible solution for fabricating PA6 composites with excellent flame retardancy.
基金financially supported by the National Natural Science Foundation of China(No.52372282)。
文摘Polycaprolactam(PA6)is an important engineering plastic known for its excellent strength and processability,making it widely applicable in the automotive and transportation industries.Previous studies have demonstrated that incorporating a small amount of organic-modified montmorillonite(OMMT)can significantly enhance the gas barrier properties of PA6.Based on PA6/OMMT,this study further introduced maleic anhydride-grafted ethylene-octyl copolymer(mPOE)and polytetrafluoroethylene(PTFE).Morphological characterization revealed the successful manipulation of the microstructure within this toughening system,revealing a distinctive tassel bundle morphology in the ternary blend of PA6/mPOE/PTFE.in the quaternary PA6/OMMT/mPOE/PTFE system,scanning electron microscopy(SEM)analysis demonstrated that the special“tassel bundle(TB)”morphology could induce an ordered arrangement of OMMT nanosheets,leading to synergistic improvements in both toughness and gas barrier performance.These findings offer promising potential for applications requiring simultaneously high gas barrier properties and enhanced toughness,particularly in hydrogen storage tanks and related industrial fields.
文摘Aim To investigate the melting behavior of polyamide 6 in polyamide 6/polyethy lene blends crystallized from amorphous state. Methods DSC was used to test effects of annealing temperature, annealing time, DSC scan rate, and the step wise annealing on the melting peaks of the ice water quenched specimens. Results and Conclusion Varied melting peaks of PA6 component were obtained. The degree of perfection and the crystallization degree of PA6 crystals decreased in the blends, and the crystallization degree of PA6 increased with the increasing of the annealing time. The height of the upper melting peak of reference PA6 is higher than that in blends.
文摘Aim To investigate the multiple melting behavior of polyamide 6(PA 6) in polyamide 6/linear low density polyethylene blends crystallized from the crystal amorphous state. Methods\ The effects of annealing temperature, annealing time, heating rate, and the step wise annealing were measured by DSC. Results and Conclusion\ There exists a critical heating rate affecting the middle temperature melting peak. When annealed at the temperature close to the melting peak, the main melting peak of PA 6 shifted to a higher temperature. Within a short time, annealing time has much effect on neat PA 6 but little effect on PA 6 in the blends. Addition of PE results in a decreasing in the height of melting peak. These phenomenon show that the melting behavior of PA 6 was affected by PE, compatibilizer, as well as thermal treatment.