In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded s...In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded sheets by covering the tailor-welded sheets with better plastic properties overlapping sheets.At the same time,the interface friction effect between the overlapping and tailor-welded sheets was utilized to control the stress magnitude and further improve the formability and quality of the tailor-welded sheets.In this work,the bulging process of the tailor-welded overlapping sheets was taken as the research object.Aluminum alloy tailor-welded overlapping sheets bulging specimens were studied by a combination of finite element analysis and experimental verification.The results show that the appropriate use of interface friction between tailor-welded and overlapping sheets can improve the formability of tailor-welded sheets and control the flow of weld seam to improve the forming quality.When increasing the interface friction coefficient on the side of tailor-welded sheets with higher strength and decreasing that on the side of tailor-welded sheets with lower strength,the deformation of the tailor-welded sheets are more uniform,the offset of the weld seam is minimal,the limit bulging height is maximal,and the forming quality is optimal.展开更多
The influences of strength coefficient K, work hardening exponent n and thickness t of the overlapping sheet on bulging process are analyzed based on hardening material model. Also, bulging experiments are carried out...The influences of strength coefficient K, work hardening exponent n and thickness t of the overlapping sheet on bulging process are analyzed based on hardening material model. Also, bulging experiments are carried out by taking the aluminum alloy LF21 as formed sheet metal, and selecting overlapping sheet with different thicknesses and material properties, by which accuracy of the above analysis result is verified in the aspects of geometric shape, thickness distribution and limit bulging height. The results show that higher strength coefficient K, larger work hardening exponent n and proper thickness of the overlapping sheet are helpful to improve the formability and forming uniformity of formed sheet metal.展开更多
A novel experimental approach was presented, namely the overlapping elliptical bulge test, which can load and research thickness normal stress. Theoretical analysis model of the overlapping elliptical bulging was desc...A novel experimental approach was presented, namely the overlapping elliptical bulge test, which can load and research thickness normal stress. Theoretical analysis model of the overlapping elliptical bulging was described, the equivalent stress?strain curves of target sheets with different ellipticity ratios were determined experimentally, and influences of the material performance and thickness of overlapping sheets on the flow property of the target sheet were also researched. The results show that, in the overlapping hydraulic bulge test, the equivalent stress?strain curve can be determined up to larger strains before necking than in the no overlapping hydraulic bulge test. And as the die ellipticity ratio decreases, the flow stress curves tend to move away from the curve obtained by circular (b/a=1) bulging test. Meanwhile, the flow property of the target sheet can be improved by choosing higher strength coefficient K, larger work hardening exponent n and proper thickness of the overlapping sheet.展开更多
Strain sensors for human health monitoring are of paramount importance in wearable medical diagnostics and personal health monitoring.Despite extensive studies,strain sensors with both high durability and stretchabili...Strain sensors for human health monitoring are of paramount importance in wearable medical diagnostics and personal health monitoring.Despite extensive studies,strain sensors with both high durability and stretchability are still desired,particularly with the stability for different environmental conditions.Here,we report a series of strain sensors possessing the graphene network with a high density of intermittent physical interconnections,which produces the relative resistance change by varying the overlap area between the neighboring graphene sheets under stretching and releasing,analogous to the slide rheostat working in electronics.Our in-situ transmission electron microscope observation reveals the full recoverability of the structure from large deformation upon unloading for ensuring the exceptional cycle stability of our material on monitoring full-range body movements.The stable response is also demonstrated over wide temperature range and frequency range,because the peculiar dynamic structure can be maintained through the self-adjustment to the thermal expansion of the bulk material.Based on the working mechanism of graphene“slide rheostat,”the sensing properties of the strain sensor are tailored by tuning the graphene network structure with different mass densities using different concentrations of graphene oxide dispersion,while the stretchability and sensitivity can be separately optimized for different application requirements.展开更多
基金Funded by the National Natural Science Foundation of China(Nos.52075347,51575364)and the Natural Science Foundation of Liaoning Provincial(No.2022-MS-295)。
文摘In order to solve the problem of poor formability caused by different materials and properties in the process of tailor-welded sheets forming,a forming method was proposed to change the stress state of tailor-welded sheets by covering the tailor-welded sheets with better plastic properties overlapping sheets.At the same time,the interface friction effect between the overlapping and tailor-welded sheets was utilized to control the stress magnitude and further improve the formability and quality of the tailor-welded sheets.In this work,the bulging process of the tailor-welded overlapping sheets was taken as the research object.Aluminum alloy tailor-welded overlapping sheets bulging specimens were studied by a combination of finite element analysis and experimental verification.The results show that the appropriate use of interface friction between tailor-welded and overlapping sheets can improve the formability of tailor-welded sheets and control the flow of weld seam to improve the forming quality.When increasing the interface friction coefficient on the side of tailor-welded sheets with higher strength and decreasing that on the side of tailor-welded sheets with lower strength,the deformation of the tailor-welded sheets are more uniform,the offset of the weld seam is minimal,the limit bulging height is maximal,and the forming quality is optimal.
基金Project(51205260)supported by the National Natural Science Foundation of ChinaProject(L2012046)supported by the Liaoning Provincial Committee of Education,China
文摘The influences of strength coefficient K, work hardening exponent n and thickness t of the overlapping sheet on bulging process are analyzed based on hardening material model. Also, bulging experiments are carried out by taking the aluminum alloy LF21 as formed sheet metal, and selecting overlapping sheet with different thicknesses and material properties, by which accuracy of the above analysis result is verified in the aspects of geometric shape, thickness distribution and limit bulging height. The results show that higher strength coefficient K, larger work hardening exponent n and proper thickness of the overlapping sheet are helpful to improve the formability and forming uniformity of formed sheet metal.
基金Project(2014ZX04002041)supported by the National Science and Technology Major Project,ChinaProject(51175024)supported by the National Natural Science Foundation of China
文摘A novel experimental approach was presented, namely the overlapping elliptical bulge test, which can load and research thickness normal stress. Theoretical analysis model of the overlapping elliptical bulging was described, the equivalent stress?strain curves of target sheets with different ellipticity ratios were determined experimentally, and influences of the material performance and thickness of overlapping sheets on the flow property of the target sheet were also researched. The results show that, in the overlapping hydraulic bulge test, the equivalent stress?strain curve can be determined up to larger strains before necking than in the no overlapping hydraulic bulge test. And as the die ellipticity ratio decreases, the flow stress curves tend to move away from the curve obtained by circular (b/a=1) bulging test. Meanwhile, the flow property of the target sheet can be improved by choosing higher strength coefficient K, larger work hardening exponent n and proper thickness of the overlapping sheet.
基金support from the National Natural Science Foundation of China(Grant No.51572095)Applied Basic Research Programs of Wuhan City(Grant No.2018010401011282)Natural Science Foundation of Hubei Province,China(Grant No.2018CFA049).
文摘Strain sensors for human health monitoring are of paramount importance in wearable medical diagnostics and personal health monitoring.Despite extensive studies,strain sensors with both high durability and stretchability are still desired,particularly with the stability for different environmental conditions.Here,we report a series of strain sensors possessing the graphene network with a high density of intermittent physical interconnections,which produces the relative resistance change by varying the overlap area between the neighboring graphene sheets under stretching and releasing,analogous to the slide rheostat working in electronics.Our in-situ transmission electron microscope observation reveals the full recoverability of the structure from large deformation upon unloading for ensuring the exceptional cycle stability of our material on monitoring full-range body movements.The stable response is also demonstrated over wide temperature range and frequency range,because the peculiar dynamic structure can be maintained through the self-adjustment to the thermal expansion of the bulk material.Based on the working mechanism of graphene“slide rheostat,”the sensing properties of the strain sensor are tailored by tuning the graphene network structure with different mass densities using different concentrations of graphene oxide dispersion,while the stretchability and sensitivity can be separately optimized for different application requirements.
