A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radia...A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radiation, and convection. A formula for the calculation of the heat conductivity of a sintering system containing solid phase, liquid phase, and gas phase is given. Due to the continuous movement of the laser beam, a local coordinate system centered on the laser beam is used to simplify the analytical calculation. Assuming that it is approximately a Gaussian laser beam, the heat conduction equation is resolved based on the assumption of the thermal insulating boundary conditions and the fixed thermal physical parameters. The FORTRAN language is employed to compile the program to simulate the temperature field in the direct copper powder sintering process. It shows a good agreement with the preliminary experimental results.[KH3/4D]展开更多
A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. S...A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. Sintering neck is appropriately simulated using the modified model. The dynamic change of sintering neck is presented using the simulation. The variational shape of sintering neck in surface diffusion mechanism is continuous, whereas in grain-boundary diffusion mechanism, besides the variational shape of sintering neck being continuous, the center distance between the particles is also assumed to contract. However, the variational shape of sintering neck in coupling diffusion mechanism is integrated using the two diffusion mechanisms mentioned above.展开更多
Because powders are mostly non-isometric during the sintering process, copper powders were chosen to study the effects of four material transport mechanisms, including surface diffusion, grain-boundary diffusion, volu...Because powders are mostly non-isometric during the sintering process, copper powders were chosen to study the effects of four material transport mechanisms, including surface diffusion, grain-boundary diffusion, volume diffusion, and multi-couplings. These material transport mechanisms were studied with respect to sintering neck growth of a non-isometric biosphere during initial sintering. The evolution of the neck growth in the four transport mechanisms was simulated by Visual C＋＋ as well based on the model of different particles. The results show that the increase of the sintering temperature, both the grain-boundary diffusion and volume diffusion play primary roles in neck growth, while surface diffusion gradually becomes the secondary mechanism. Both the sintered neck and the shrinkage of the two centers increase with increasing temperature by means of the coupling diffusion mechanism. The radius of the sintering neck decreased, and the shrinkage rate of the two centers increased with an increase of the diameter ratio of the two spheres.展开更多
The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equatio...The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equation, and the model is numerically solved by the level set method. The three-dimensional numerical simulations of two metal powders and fibers(the fiber angle is 0° or 90°) are implemented by this mathematical model, respectively. The numerical simulation results accord with the experimental ones. The sintering neck growth trends of metal powders and metal fibers are similar. The sintering neck radius of metal fibers is larger than that of metal powders. The difference of the neck radius is caused by the difference of geometric structure which makes an important influence on the curvature affecting the migration rate of atoms.展开更多
The technology of length-alterable line-scanning laser sintering was introduced. Based on the research of laser heating property, powder thermal physics parameters and laser sintering process, a numerical model of the...The technology of length-alterable line-scanning laser sintering was introduced. Based on the research of laser heating property, powder thermal physics parameters and laser sintering process, a numerical model of the temperature field during length-alterable line-scanning and laser sintering of polymer-coated molybdenum powder was presented. Finite element method (FEM) was used to simulate the temperature field during laser sintering process. In order to verify the simulated results, a measuring system was developed to study the laser sintering temperature field. Infrared meter was introduced to measure the surface temperature of sintering powder; the temperature of its inside part was measured by thermocouple. The measured results were compared with the numerical simulation results; the conformity between them is good and the relative error is less than 5%.展开更多
Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects o...Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.展开更多
Mixing processes of hot and cold fluids in a tee with and without sin- tered copper spheres are simulated by FLUENT using the large-eddy simulation （LES） turbulent flow model and the sub-grid scale （SGS） Smagorins...Mixing processes of hot and cold fluids in a tee with and without sin- tered copper spheres are simulated by FLUENT using the large-eddy simulation （LES） turbulent flow model and the sub-grid scale （SGS） Smagorinsky-Lilly （SL） model with buoyancy. Comparisons of numerical results of the two cases with and without sintered copper spheres show that the porous medium significantly reduces velocity and temper- ature fluctuations because the porous medium can effectively restrict the fluid flow and enhance heat transfer. The porous medium obviously increases the pressure drop in the main duct. The porous medium reduces the power spectrum density （PSD） of tempera- ture fluctuations in the frequency range from 1 Hz to 10 Hz.展开更多
This study investigates using an antioxidation copper particle-free paste,formulated with self-reducing copper formate,for Cu-Cu bonding in electronic packaging applications.The research highlights the oxidation resis...This study investigates using an antioxidation copper particle-free paste,formulated with self-reducing copper formate,for Cu-Cu bonding in electronic packaging applications.The research highlights the oxidation resistance of copper formate compared to traditional copper nanoparticles(CuNPs)and its ability to generate CuNPs through thermal decomposition.Experimental results demonstrate that the sintering process benefits from releasing reductive gases during decomposition,improving joint quality with reduced porosity and enhanced mechanical strength at elevated temperatures.Molecular dynamics simulations further elucidate the sintering behavior of CuNPs,providing significant insights into pore collapse,atomic mobility,and neck formation.The findings indicate that increased temperatures enhance surface and bulk diffusion,facilitating robust particle connections.Overall,this work establishes the potential of copper formate for achieving reliable interconnects in semiconductor devices,paving the way for advancements in material formulations for direct copper–copper bonding.展开更多
Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if ...Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if the material contains a large number of voids. Eight node isoparametric elastic plastic finite element method was used to simulate the tensile process of sintered powder material. By setting a number of voids in the analyzed metal cuboid, the initial density was taken into consideration. The material properties of the three dimensional solid for the tensile simulation were defined with reference to the known pure iron material parameters. The load displacement curves during elongation were obtained with a universal testing machine, and then the simulated curves were compared with the experimental results. The factors that cause the stress concentration and strength decrease were analyzed according to the simulated equivalent von Mises stress distribution.展开更多
The evolution of stresses due to inhomogeneity in metal injection molding （MIM） parts during sintering was investigated. The sintering model of porous materials during densification process was developed based on th...The evolution of stresses due to inhomogeneity in metal injection molding （MIM） parts during sintering was investigated. The sintering model of porous materials during densification process was developed based on the continuum mechanics and thermal elasto-viseoplastic constitutive law. Model parameters were identified from the dilatometer sintering experiment. The real density distribution of green body was measured by X-ray computed tomography （CT）, which was regarded as the initial condition of sintering model. Numerical calculation of the above sintering model was carried out with the finite element soRware Abaqus, through the user-defined material mechanical behavior （UMAT）. The calculation results showed that shrinkages of low density regions were faster than those of high density regions during sintering, which led to internal stresses. Compressive stresses existed in high density regions and tensile stresses existed in low density regions. The densification of local regions depended on not only the initial density, but also the evolution of stresses during the sintering stage.展开更多
Calcium aluminate clinkers doped with Na2O were synthesized using analytically pure reagents CaCO3, Al2O3, SiO2 and Na2CO3. The effects of Na2O-doping on the formation mechanism of calcium aluminate compounds and the ...Calcium aluminate clinkers doped with Na2O were synthesized using analytically pure reagents CaCO3, Al2O3, SiO2 and Na2CO3. The effects of Na2O-doping on the formation mechanism of calcium aluminate compounds and the crystal property of 12CaO·7Al2O3 (C12A7) cell were studied. The results show that the minerals containing Na2O mainly include 2Na2O·3CaO·5Al2O3 and Na2O·Al2O3, when the Na2O content in clinkers is less than 4.26% (mass fraction). The rest of Na2O is mainly doped in 12CaO·7Al2O3, which results in the decrease of the crystallinity of 12CaO·7Al2O3. The crystallinity of 2Na2O·3CaO·5Al2O3 is also inversely proportional to the Na2O content in clinkers. The formation processes of 2Na2O·3CaO·5Al2O3 and 12CaO·7Al2O3 can be divided into two ways, which are the direct reactions of raw materials and the transformation of CaO·Al2O3, respectively. The simulation shows that the covalency of O-Na bond in Na2O-doped 12CaO·7Al2O3 cell is weaker than those of O-Ca and O-Al bonds. The free energy of the unit cell increases because of Na2O doping, which results in the improvement of chemical activity of 12CaO·7Al2O3. The leaching efficiency of Al2O3 in clinker is improved from 34.81% to 88.17% when the Na2O content in clinkers increases from 0 to 4.26%.展开更多
The characteristic of easy sintering of aluminum nanoparticle(ANP)limits its application in solid propellants.Coating ANP with fluoropolymer could effectively improve its combustion performance.To find out how the coa...The characteristic of easy sintering of aluminum nanoparticle(ANP)limits its application in solid propellants.Coating ANP with fluoropolymer could effectively improve its combustion performance.To find out how the coating layer inhibits sintering and promotes complete combustion of particles from an atomic view,a comparative study has been done for bare ANP and PTFE coated ANP by using reactive molecular dynamics simulations.The sintering process is quantified by shrinkage ratio and gyration radius.Our results show that,at the same heating rate and combustion temperatures,bare ANPs are sintered together after the temperature exceeds the melting point of aluminum but the decomposition of PTFE coating layer pushes particles away and increases reaction surface area by producing small Al-F clusters.The sintering of ANPs which are heated in PTFE is alleviated compared with particles heated in oxygen,but particles still sinter together due to the lack of intimate contact between PTFE and alumina surface.The effect of temperature on the combustion of PTFE coated ANPs is also studied from 1000 to3500 K.The number density analysis shows the particles will not be sintered at any temperature.Aluminum fluoride prefers diffusing to the external space and the remained particles are mainly composed of Al,C and O.Fast ignition simulations are performed by adopting micro canonical ensemble.With the expansion of aluminum core and the melting of alumina shell,bare ANPs are sintered into a liquid particle directly.For PTFE coated ANPs,the volatilization of gaseous aluminum fluoride products continually endows particles opposite momentum.展开更多
A spherical Fe matrix composite powder containing a high volume fraction （82vo1%） of fine TiC reinforcement was produced using a novel process combining in situ synthesis and plasma techniques. The composite powder ...A spherical Fe matrix composite powder containing a high volume fraction （82vo1%） of fine TiC reinforcement was produced using a novel process combining in situ synthesis and plasma techniques. The composite powder exhibited good sphericity and a dense structure, and the fine sub-micron TiC particles were homogeneously distributed in the α-Fe matrix. A TiC-Fe cermet was prepared from the as-prepared spherical composite powder using powder metallurgy at a low sintering temperature; the product exhibited a hardness of HRA 88.5 and a flexural strength of 1360 MPa. The grain size of the fine-grained TiC and special surface structure of the spherical powder played the key roles in the fabrication process.展开更多
In this work, molecular dynamics simulations have been performed to explore the structural evolution and underlying sintering mechanism of aluminum nanoparticles. The structural evolution during sintering was firstly ...In this work, molecular dynamics simulations have been performed to explore the structural evolution and underlying sintering mechanism of aluminum nanoparticles. The structural evolution during sintering was firstly monitored through radial distribution function and atomic migration, and the underlying sintering mechanism was further quantitatively characterized in terms of average displacement, mean squared distance(MSD), radius ratio(i.e., the ratio of the neck radius to the particle radius), shrinkage and radius of gyration, crystalline orientations, particle size, etc. Results show that the surface atoms of nanoparticles are more active than the internal atoms, favoring the mechanical rotation of nanoparticles during sintering. During the sintering process, average displacement, radius ratio and the shrinkage rate have undergone three stages with increasing the temperature:(1) a slow increase and subsequent abrupt hike after reaching the sintering temperature;(2) an almost plateau region over a wide span of temperature;(3) finally a sharp increase again after reaching the melting temperature. In contrast, MSD remains basically unchanged before melting, close to zero, followed by a sudden increase after melting temperature. Although the radius of gyration also experiences three stages, nonetheless it exhibits almost completely contrary trend. It has also been found that both sintering temperature and melting temperature demonstrate an almost linear increase with the increase of nanoparticle size ranging from4.0, 6.0, 8.0 to 10.0 nm in diameter. Finally, we also found that the particle direction has limited effect on neck growth during sintering.展开更多
Establishing a base on the Moon is one of the new goals of human lunar exploration in recent years.Sintered lunar regolith is one of the most potential building materials for lunar bases.The physical,mechanical and th...Establishing a base on the Moon is one of the new goals of human lunar exploration in recent years.Sintered lunar regolith is one of the most potential building materials for lunar bases.The physical,mechanical and thermal properties of sintered lunar regolith are vital performance indices for the structural design of a lunar base and analysis of many critical mechanical and thermal issues.In this study,the HUST-1 lunar regolith simulant(HLRS)was sintered at 1030,1040,1050,1060,1070,and 1080℃.The effect of sintering temperature on the compressive strength was investigated,and the exact value of the optimum vacuum sintering temperature was determined between 1040 and 1060℃.Then,the microstructure and material composition of vacuum sintered HLRS at different temperatures were characterized.It was found that the sintering temperature has no significant effect on the mineral composition in the temperature range of 1030-1080℃.Besides,the heat capacity,thermal conductivity,and coefficient of thermal expansion(CTE)of vacuum sintered HLRS at different temperatures were investigated.Specific heat capacity of sintered samples increases with the increase of test temperature within the temperature range from-75 to 145℃.Besides,the thermal conductivity of the sintered sample is proportional to density.Finally,the two temperatures of 1040 and 1050℃were selected for a more detailed study of mechanical properties.The results showed that compressive strength of sintered sample is much higher than tensile strength.This study reveals the effects of sintering temperature on the physical,mechanical and thermal properties of vacuum sintered HLRS,and these material parameters will provide support for the construction of future lunar bases.展开更多
Finite element simulations were conducted to study the mechanism of spark plasma sintering. The spark plasma sintering of SiC ceramics was simulated by the Marc software based on the load current curve and temperature...Finite element simulations were conducted to study the mechanism of spark plasma sintering. The spark plasma sintering of SiC ceramics was simulated by the Marc software based on the load current curve and temperature-time curve deserved by SPS experiment. The concept of equivalent radiation coefficient was presented and applied during the simulation. The temperature distribution regularity of SiC ceramics sintered by SPS technology was got by thermal-electrical coupled finite element simulation. The experimental results show that by thermal-electrical coupled finite element analysis, the temperature rising and distribution regularity of nonconductive material can be preferable forecasted in the sintering process of SPS. In the initial stage of the heat preservation, the temperature of the central part of the sample has achieved sintering temperature, but now, the temperature of the sample is not uniform. The temperature for each part of the die is also quite different and the sample temperature in the center is higher than that in the edge. In the end of heat preservation, the central temperature of the sample is 50 ℃higher than the required sintering temperature, and the temperature gap for each part of the die decreases gradually.展开更多
In order to quantitatively predict the behavior of the material in the packed bed, a single particle model is developed to describe the combustion and sintering process inside an individual particle composed of multip...In order to quantitatively predict the behavior of the material in the packed bed, a single particle model is developed to describe the combustion and sintering process inside an individual particle composed of multiple solid material fines, including iron ore, coke and limestone, and is applied to the combustion modeling of an iron ore sintering. Byanalyzing three typical fuel distribution cases using the developed single particle combustion model, the effects of temperature and oxygen concentration gradient inside the particle on heat and mass transfer and the combustion behavior of the iron ore sintering process areinvestigated. Considering the various combustion rates which are highly dependent on the fuel distribution methods, correction factor for single particle model is also introduced and systematically analyzed. The aim of this research is to supplement particle technology to conventional approach and it is found that the oxygen concentration gradient inside the particle is significantly affected from the mixing method thereby changing the completion times of sintering process.展开更多
In order to investigate the effect of sintering temperature on aging properties and mechanical properties of 3Y-TZP dental ceramic in simulated oral environment, 3Y-TZP nanopowder compacts were pressurelessly sintered...In order to investigate the effect of sintering temperature on aging properties and mechanical properties of 3Y-TZP dental ceramic in simulated oral environment, 3Y-TZP nanopowder compacts were pressurelessly sintered at 1 350℃, 1 400 ℃, 1 450 ℃,1 500 ℃, respectively, then were treated by soaking in artificial saliva （65 ℃, pH=7） for two months. The treated specimens sintered at 1 350 ℃ showed there was no phase transformation but whose strength and toughnesswere significantly improved （P〈0.05）, while those sintered at 1 400 ℃- 1 500 ℃ revealed a small amount of phase transformation and insignificant mechanical reinforcement （P〉0.05）. No microcracks were detected but increment in lattice volume was found in all specimens. Lowering sintering temperature favors aging resistance and mechanical reinforcement of 3Y-TZP in a simulated oral environment.展开更多
文摘A mathematical model is developed for simulating the heat transferring behavior in a direct metal laser sintering process. The model considers the thermal phenomena involved in the process, including conduction, radiation, and convection. A formula for the calculation of the heat conductivity of a sintering system containing solid phase, liquid phase, and gas phase is given. Due to the continuous movement of the laser beam, a local coordinate system centered on the laser beam is used to simplify the analytical calculation. Assuming that it is approximately a Gaussian laser beam, the heat conduction equation is resolved based on the assumption of the thermal insulating boundary conditions and the fixed thermal physical parameters. The FORTRAN language is employed to compile the program to simulate the temperature field in the direct copper powder sintering process. It shows a good agreement with the preliminary experimental results.[KH3/4D]
文摘A modified two-sphere model of sintering neck has been proposed, wherein three diffusion mechanisms including surface diffusion, grain-boundary diffusion and coupled surface and grain-boundary diffusion are assumed. Sintering neck is appropriately simulated using the modified model. The dynamic change of sintering neck is presented using the simulation. The variational shape of sintering neck in surface diffusion mechanism is continuous, whereas in grain-boundary diffusion mechanism, besides the variational shape of sintering neck being continuous, the center distance between the particles is also assumed to contract. However, the variational shape of sintering neck in coupling diffusion mechanism is integrated using the two diffusion mechanisms mentioned above.
基金supported by the National Natural Science Foundation of China(No.50574075)New Century Excellent Talents in University(NCET-05-0873)Specialized Research Fund for the Doctoral Program of Higher Education(SRFDP20060700011 and 04JC22)
文摘Because powders are mostly non-isometric during the sintering process, copper powders were chosen to study the effects of four material transport mechanisms, including surface diffusion, grain-boundary diffusion, volume diffusion, and multi-couplings. These material transport mechanisms were studied with respect to sintering neck growth of a non-isometric biosphere during initial sintering. The evolution of the neck growth in the four transport mechanisms was simulated by Visual C＋＋ as well based on the model of different particles. The results show that the increase of the sintering temperature, both the grain-boundary diffusion and volume diffusion play primary roles in neck growth, while surface diffusion gradually becomes the secondary mechanism. Both the sintered neck and the shrinkage of the two centers increase with increasing temperature by means of the coupling diffusion mechanism. The radius of the sintering neck decreased, and the shrinkage rate of the two centers increased with an increase of the diameter ratio of the two spheres.
基金Projects(51174236,51134003)supported by the National Natural Science Foundation of ChinaProject(2011CB606306)supported by the National Basic Research Program of ChinaProject(PMM-SKL-4-2012)supported by the Opening Project of State Key Laboratory of Porous Metal Materials(Northwest Institute for Nonferrous Metal Research),China
文摘The difference of sintering crunodes of metal powders and fibers is discussed. The mathematical model of the surface diffusion described by the difference in mean curvature is defined as a Hamilton-Jacobi-type equation, and the model is numerically solved by the level set method. The three-dimensional numerical simulations of two metal powders and fibers(the fiber angle is 0° or 90°) are implemented by this mathematical model, respectively. The numerical simulation results accord with the experimental ones. The sintering neck growth trends of metal powders and metal fibers are similar. The sintering neck radius of metal fibers is larger than that of metal powders. The difference of the neck radius is caused by the difference of geometric structure which makes an important influence on the curvature affecting the migration rate of atoms.
基金Prqject(03022) supported by the Key Science Research Program of Education Ministry of China Project(200410250) supported by Shanxi Youth Science Foundation
文摘The technology of length-alterable line-scanning laser sintering was introduced. Based on the research of laser heating property, powder thermal physics parameters and laser sintering process, a numerical model of the temperature field during length-alterable line-scanning and laser sintering of polymer-coated molybdenum powder was presented. Finite element method (FEM) was used to simulate the temperature field during laser sintering process. In order to verify the simulated results, a measuring system was developed to study the laser sintering temperature field. Infrared meter was introduced to measure the surface temperature of sintering powder; the temperature of its inside part was measured by thermocouple. The measured results were compared with the numerical simulation results; the conformity between them is good and the relative error is less than 5%.
基金This work was supported by the National Natural Science Foundation of China(Nos.51904127 and 51166004)Key R&D Program of Jiangxi Province(Nos.20202BBGL73117 and 20201BBE51013)+2 种基金Nanchang Key Laboratory(No.2021-NCZDSY-020)Pilot Demonstration Project for the Contract Responsibility System of the Provincial Science and Technology Plan Project of Jiangxi Academy of Sciences(Nos.2021YSBG21015,2022YSBG50010 and 2023YSTZX02)Open Project of Jiangxi Zhongke Ecological Civilization Innovation Research Institute(No.JXZK-2020-01).
文摘Benzene is a typical component of volatile organic compounds(VOCs)in the iron ore sintering flue gas.The combustion behavior of benzene directly affects the emission of VOCs in iron ore sintering process.The effects of temperature,benzene,and oxygen concentrations on the conversion ratio of benzene were investigated by experiments and numerical simulation.The experiments were carried out in a tube reactor at temperatures of 773-1098 K,benzene concentrations of 0.01-0.03 vol.%,and oxygen concentrations of 10-21 vol.%.The numerical simulation was performed with the plug flow model in the CHEMKIN program based on a kinetic model that consists of 132 chemical species and 772 elementary step-like reactions.The experimental results reveal that increasing the temperature and benzene concentration could signifi-cantly promote benzene combustion.It is attributed to the increase in the reaction rates of all steps in the pathway for forming CO_(2)and H_(2)O.In addition,due to the large equivalent ratio of oxygen to benzene,the conversion ratio of benzene remained constant at different oxygen concentrations.The simulation results were in good agreement with the experimental results and indicated that six elementary reactions dominated the formations of CO_(2)and H_(2)O.The oxidations of C_(6)H_(5)O,CO,and C_(5)H_(4)O intermediates to CO_(2)were the limiting steps in the reaction pathways.
基金supported by the National Natural Science Foundation of China (No. 50906002)the National Basic Research Program of China (No. 2011CB706900)+1 种基金the Research Fund for the Doctoral Program of Higher Education of China (No. 20090010110006)the Beijing Novel Program of China (No. 2008B16)
文摘Mixing processes of hot and cold fluids in a tee with and without sin- tered copper spheres are simulated by FLUENT using the large-eddy simulation （LES） turbulent flow model and the sub-grid scale （SGS） Smagorinsky-Lilly （SL） model with buoyancy. Comparisons of numerical results of the two cases with and without sintered copper spheres show that the porous medium significantly reduces velocity and temper- ature fluctuations because the porous medium can effectively restrict the fluid flow and enhance heat transfer. The porous medium obviously increases the pressure drop in the main duct. The porous medium reduces the power spectrum density （PSD） of tempera- ture fluctuations in the frequency range from 1 Hz to 10 Hz.
基金financially supported by the Shenzhen Science and Technology Project(GXWD20220818163456002)the Key-Area Research and Development Program of Guangdong Province(No.2022B0701180002)+1 种基金the Sauvage Laboratory for Smart Materials of Harbin Institute of Technology(Shenzhen)the Guangdong Province College Students Science and Technology Innovation Cultivation Special Project.
文摘This study investigates using an antioxidation copper particle-free paste,formulated with self-reducing copper formate,for Cu-Cu bonding in electronic packaging applications.The research highlights the oxidation resistance of copper formate compared to traditional copper nanoparticles(CuNPs)and its ability to generate CuNPs through thermal decomposition.Experimental results demonstrate that the sintering process benefits from releasing reductive gases during decomposition,improving joint quality with reduced porosity and enhanced mechanical strength at elevated temperatures.Molecular dynamics simulations further elucidate the sintering behavior of CuNPs,providing significant insights into pore collapse,atomic mobility,and neck formation.The findings indicate that increased temperatures enhance surface and bulk diffusion,facilitating robust particle connections.Overall,this work establishes the potential of copper formate for achieving reliable interconnects in semiconductor devices,paving the way for advancements in material formulations for direct copper–copper bonding.
文摘Different material properties leads to different metal fracture behaviors. Even if the powder material is composed of plastic metal, the fracture still does not show macroscopic plastic deformation characteristics if the material contains a large number of voids. Eight node isoparametric elastic plastic finite element method was used to simulate the tensile process of sintered powder material. By setting a number of voids in the analyzed metal cuboid, the initial density was taken into consideration. The material properties of the three dimensional solid for the tensile simulation were defined with reference to the known pure iron material parameters. The load displacement curves during elongation were obtained with a universal testing machine, and then the simulated curves were compared with the experimental results. The factors that cause the stress concentration and strength decrease were analyzed according to the simulated equivalent von Mises stress distribution.
基金Project(2011CB606306)supported by the National Basic Research Program of ChinaProject(FRF-TP-10-003B)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(51274040)supported by the National Natural Science Foundation of China
文摘The evolution of stresses due to inhomogeneity in metal injection molding （MIM） parts during sintering was investigated. The sintering model of porous materials during densification process was developed based on the continuum mechanics and thermal elasto-viseoplastic constitutive law. Model parameters were identified from the dilatometer sintering experiment. The real density distribution of green body was measured by X-ray computed tomography （CT）, which was regarded as the initial condition of sintering model. Numerical calculation of the above sintering model was carried out with the finite element soRware Abaqus, through the user-defined material mechanical behavior （UMAT）. The calculation results showed that shrinkages of low density regions were faster than those of high density regions during sintering, which led to internal stresses. Compressive stresses existed in high density regions and tensile stresses existed in low density regions. The densification of local regions depended on not only the initial density, but also the evolution of stresses during the sintering stage.
基金Projects(51174054,51104041,51374065)supported by the National Natural Science Foundation of ChinaProject(N130402010)supported by the Fundamental Research Funds for the Central Universities of China
文摘Calcium aluminate clinkers doped with Na2O were synthesized using analytically pure reagents CaCO3, Al2O3, SiO2 and Na2CO3. The effects of Na2O-doping on the formation mechanism of calcium aluminate compounds and the crystal property of 12CaO·7Al2O3 (C12A7) cell were studied. The results show that the minerals containing Na2O mainly include 2Na2O·3CaO·5Al2O3 and Na2O·Al2O3, when the Na2O content in clinkers is less than 4.26% (mass fraction). The rest of Na2O is mainly doped in 12CaO·7Al2O3, which results in the decrease of the crystallinity of 12CaO·7Al2O3. The crystallinity of 2Na2O·3CaO·5Al2O3 is also inversely proportional to the Na2O content in clinkers. The formation processes of 2Na2O·3CaO·5Al2O3 and 12CaO·7Al2O3 can be divided into two ways, which are the direct reactions of raw materials and the transformation of CaO·Al2O3, respectively. The simulation shows that the covalency of O-Na bond in Na2O-doped 12CaO·7Al2O3 cell is weaker than those of O-Ca and O-Al bonds. The free energy of the unit cell increases because of Na2O doping, which results in the improvement of chemical activity of 12CaO·7Al2O3. The leaching efficiency of Al2O3 in clinker is improved from 34.81% to 88.17% when the Na2O content in clinkers increases from 0 to 4.26%.
基金supported by the fellowship of China Postdoctoral Science Foundation(Grant No.2021TQ0267)。
文摘The characteristic of easy sintering of aluminum nanoparticle(ANP)limits its application in solid propellants.Coating ANP with fluoropolymer could effectively improve its combustion performance.To find out how the coating layer inhibits sintering and promotes complete combustion of particles from an atomic view,a comparative study has been done for bare ANP and PTFE coated ANP by using reactive molecular dynamics simulations.The sintering process is quantified by shrinkage ratio and gyration radius.Our results show that,at the same heating rate and combustion temperatures,bare ANPs are sintered together after the temperature exceeds the melting point of aluminum but the decomposition of PTFE coating layer pushes particles away and increases reaction surface area by producing small Al-F clusters.The sintering of ANPs which are heated in PTFE is alleviated compared with particles heated in oxygen,but particles still sinter together due to the lack of intimate contact between PTFE and alumina surface.The effect of temperature on the combustion of PTFE coated ANPs is also studied from 1000 to3500 K.The number density analysis shows the particles will not be sintered at any temperature.Aluminum fluoride prefers diffusing to the external space and the remained particles are mainly composed of Al,C and O.Fast ignition simulations are performed by adopting micro canonical ensemble.With the expansion of aluminum core and the melting of alumina shell,bare ANPs are sintered into a liquid particle directly.For PTFE coated ANPs,the volatilization of gaseous aluminum fluoride products continually endows particles opposite momentum.
基金financially supported by the National Natural Science Foundation of China (No. 51274039)the Research Fund for the Doctoral Program of Higher Education of China (No. 20120006110007)
文摘A spherical Fe matrix composite powder containing a high volume fraction （82vo1%） of fine TiC reinforcement was produced using a novel process combining in situ synthesis and plasma techniques. The composite powder exhibited good sphericity and a dense structure, and the fine sub-micron TiC particles were homogeneously distributed in the α-Fe matrix. A TiC-Fe cermet was prepared from the as-prepared spherical composite powder using powder metallurgy at a low sintering temperature; the product exhibited a hardness of HRA 88.5 and a flexural strength of 1360 MPa. The grain size of the fine-grained TiC and special surface structure of the spherical powder played the key roles in the fabrication process.
基金financially supported by the National Natural Science Foundation of China (Nos. 11802027 and 11521062)the State Key Laboratory of Explosion Science and Technology (Nos. JCRC1801, QNKT20-01)Beijing Institute of Technology Research Fund。
文摘In this work, molecular dynamics simulations have been performed to explore the structural evolution and underlying sintering mechanism of aluminum nanoparticles. The structural evolution during sintering was firstly monitored through radial distribution function and atomic migration, and the underlying sintering mechanism was further quantitatively characterized in terms of average displacement, mean squared distance(MSD), radius ratio(i.e., the ratio of the neck radius to the particle radius), shrinkage and radius of gyration, crystalline orientations, particle size, etc. Results show that the surface atoms of nanoparticles are more active than the internal atoms, favoring the mechanical rotation of nanoparticles during sintering. During the sintering process, average displacement, radius ratio and the shrinkage rate have undergone three stages with increasing the temperature:(1) a slow increase and subsequent abrupt hike after reaching the sintering temperature;(2) an almost plateau region over a wide span of temperature;(3) finally a sharp increase again after reaching the melting temperature. In contrast, MSD remains basically unchanged before melting, close to zero, followed by a sudden increase after melting temperature. Although the radius of gyration also experiences three stages, nonetheless it exhibits almost completely contrary trend. It has also been found that both sintering temperature and melting temperature demonstrate an almost linear increase with the increase of nanoparticle size ranging from4.0, 6.0, 8.0 to 10.0 nm in diameter. Finally, we also found that the particle direction has limited effect on neck growth during sintering.
基金supported by the National Key Research and Development Program of China(Nos.2021YFF0500300 and 2023YFB3711300)the Strategic Research and Consulting Project of the Chinese Academy of Engineering(Nos.2023-XZ-90 and 2023-JB-09-10).
文摘Establishing a base on the Moon is one of the new goals of human lunar exploration in recent years.Sintered lunar regolith is one of the most potential building materials for lunar bases.The physical,mechanical and thermal properties of sintered lunar regolith are vital performance indices for the structural design of a lunar base and analysis of many critical mechanical and thermal issues.In this study,the HUST-1 lunar regolith simulant(HLRS)was sintered at 1030,1040,1050,1060,1070,and 1080℃.The effect of sintering temperature on the compressive strength was investigated,and the exact value of the optimum vacuum sintering temperature was determined between 1040 and 1060℃.Then,the microstructure and material composition of vacuum sintered HLRS at different temperatures were characterized.It was found that the sintering temperature has no significant effect on the mineral composition in the temperature range of 1030-1080℃.Besides,the heat capacity,thermal conductivity,and coefficient of thermal expansion(CTE)of vacuum sintered HLRS at different temperatures were investigated.Specific heat capacity of sintered samples increases with the increase of test temperature within the temperature range from-75 to 145℃.Besides,the thermal conductivity of the sintered sample is proportional to density.Finally,the two temperatures of 1040 and 1050℃were selected for a more detailed study of mechanical properties.The results showed that compressive strength of sintered sample is much higher than tensile strength.This study reveals the effects of sintering temperature on the physical,mechanical and thermal properties of vacuum sintered HLRS,and these material parameters will provide support for the construction of future lunar bases.
基金Funded by the Natural Science Foundation of Hebei Province, China (No.E2012203086)
文摘Finite element simulations were conducted to study the mechanism of spark plasma sintering. The spark plasma sintering of SiC ceramics was simulated by the Marc software based on the load current curve and temperature-time curve deserved by SPS experiment. The concept of equivalent radiation coefficient was presented and applied during the simulation. The temperature distribution regularity of SiC ceramics sintered by SPS technology was got by thermal-electrical coupled finite element simulation. The experimental results show that by thermal-electrical coupled finite element analysis, the temperature rising and distribution regularity of nonconductive material can be preferable forecasted in the sintering process of SPS. In the initial stage of the heat preservation, the temperature of the central part of the sample has achieved sintering temperature, but now, the temperature of the sample is not uniform. The temperature for each part of the die is also quite different and the sample temperature in the center is higher than that in the edge. In the end of heat preservation, the central temperature of the sample is 50 ℃higher than the required sintering temperature, and the temperature gap for each part of the die decreases gradually.
文摘In order to quantitatively predict the behavior of the material in the packed bed, a single particle model is developed to describe the combustion and sintering process inside an individual particle composed of multiple solid material fines, including iron ore, coke and limestone, and is applied to the combustion modeling of an iron ore sintering. Byanalyzing three typical fuel distribution cases using the developed single particle combustion model, the effects of temperature and oxygen concentration gradient inside the particle on heat and mass transfer and the combustion behavior of the iron ore sintering process areinvestigated. Considering the various combustion rates which are highly dependent on the fuel distribution methods, correction factor for single particle model is also introduced and systematically analyzed. The aim of this research is to supplement particle technology to conventional approach and it is found that the oxygen concentration gradient inside the particle is significantly affected from the mixing method thereby changing the completion times of sintering process.
基金Funded by the National High Technology Research and Development Program of China (No.2006AA03Z440)
文摘In order to investigate the effect of sintering temperature on aging properties and mechanical properties of 3Y-TZP dental ceramic in simulated oral environment, 3Y-TZP nanopowder compacts were pressurelessly sintered at 1 350℃, 1 400 ℃, 1 450 ℃,1 500 ℃, respectively, then were treated by soaking in artificial saliva （65 ℃, pH=7） for two months. The treated specimens sintered at 1 350 ℃ showed there was no phase transformation but whose strength and toughnesswere significantly improved （P〈0.05）, while those sintered at 1 400 ℃- 1 500 ℃ revealed a small amount of phase transformation and insignificant mechanical reinforcement （P〉0.05）. No microcracks were detected but increment in lattice volume was found in all specimens. Lowering sintering temperature favors aging resistance and mechanical reinforcement of 3Y-TZP in a simulated oral environment.
