Utilizing the convex hull theory, a novel minimum zone circle （MZC） method, named im- proved minimum zone circle （IMZC） was developed in this paper. There were three steps for IMZC to evaluate the roundness error....Utilizing the convex hull theory, a novel minimum zone circle （MZC） method, named im- proved minimum zone circle （IMZC） was developed in this paper. There were three steps for IMZC to evaluate the roundness error. Firstly, with the convex hull algorithm, data points on the circle contour were categorized into two sets to determine two concentric circles which contained all points of the contour. Secondly, vertexes of the minimum circumscribed circle and the maximum inscribed circle were found out from the previously determined two sets, and then four tangent points for de- termining the two concentric circles were also found out. Lastly, according to the evaluation using the MZC method, the roundness error was figured out. In this paper l IMZC was used to evaluate roundness errors of some micro parts. The evaluation results showed that the measurement precision using the IMZC method was higher than the least squared circle （LSC） method for the same set of data points, and IMZC had the same accuracy as the traditional MZC but dramatically shortened com- putation time. The computation time of IMZC was 6. 89% of the traditional MZC.展开更多
A genetic algorithm (GA)-based method is proposed to solve the nonlinearoptimization problem of minimum zone cylindricity evaluation. First, the background of the problemis introduced. Then the mathematical model and ...A genetic algorithm (GA)-based method is proposed to solve the nonlinearoptimization problem of minimum zone cylindricity evaluation. First, the background of the problemis introduced. Then the mathematical model and the fitness function are derived from themathematical definition of dimensioning and tolerancing principles. Thirdly with the least squaressolution as the initial values, the whole implementation process of the algorithm is realized inwhich some key techniques, for example, variables representing, population initializing and suchbasic operations as selection, crossover and mutation, are discussed in detail. Finally, examplesare quoted to verify the proposed algorithm. The computation results indicate that the GA-basedoptimization method performs well on cylindricity evaluation. The outstanding advantages concludehigh accuracy, high efficiency and capabilities of solving complicated nonlinear and large spaceproblems.展开更多
The cone is widely used in mechanical design for rotation, centering and fixing. Whether the conicity error can be measured and evaluated accurately will directly influence its assembly accuracy and working performanc...The cone is widely used in mechanical design for rotation, centering and fixing. Whether the conicity error can be measured and evaluated accurately will directly influence its assembly accuracy and working performance. According to the new generation geometrical product specification（GPS）, the error and its measurement uncertainty should be evaluated together. The mathematical model of the minimum zone conicity error is established and an improved immune evolutionary algorithm（IlEA） is proposed to search for the conicity error. In the IIEA, initial antibodies are firstly generated by using quasi-random sequences and two kinds of affinities are calculated. Then, each antibody clone is generated and they are self-adaptively mutated so as to maintain diversity. Similar antibody is suppressed and new random antibody is generated. Because the mathematical model of conicity error is strongly nonlinear and the input quantities are not independent, it is difficult to use Guide to the expression of uncertainty in the measurement（GUM） method to evaluate measurement uncertainty. Adaptive Monte Carlo method（AMCM） is proposed to estimate measurement uncertainty in which the number of Monte Carlo trials is selected adaptively and the quality of the numerical results is directly controlled. The cone parts was machined on lathe CK6140 and measured on Miracle NC 454 Coordinate Measuring Machine（CMM）. The experiment results confirm that the proposed method not only can search for the approximate solution of the minimum zone conicity error（MZCE） rapidly and precisely, but also can evaluate measurement uncertainty and give control variables with an expected numerical tolerance. The conicity errors computed by the proposed method are 20%-40% less than those computed by NC454 CMM software and the evaluation accuracy improves significantly.展开更多
Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation（GPS） requires the measurement uncertainty characterizing the reliability of the resul...Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation（GPS） requires the measurement uncertainty characterizing the reliability of the results should be given together when the measurement result is given. Nowadays most researches on straightness focus on error calculation and only several research projects evaluate the measurement uncertainty based on ＂The Guide to the Expression of Uncertainty in Measurement（GUM）＂. In order to compute spatial straightness error（SSE） accurately and rapidly and overcome the limitations of GUM, a quasi particle swarm optimization（QPSO） is proposed to solve the minimum zone SSE and Monte Carlo Method（MCM） is developed to estimate the measurement uncertainty. The mathematical model of minimum zone SSE is formulated. In QPSO quasi-random sequences are applied to the generation of the initial position and velocity of particles and their velocities are modified by the constriction factor approach. The flow of measurement uncertainty evaluation based on MCM is proposed, where the heart is repeatedly sampling from the probability density function（PDF） for every input quantity and evaluating the model in each case. The minimum zone SSE of a shaft measured on a Coordinate Measuring Machine（CMM） is calculated by QPSO and the measurement uncertainty is evaluated by MCM on the basis of analyzing the uncertainty contributors. The results show that the uncertainty directly influences the product judgment result. Therefore it is scientific and reasonable to consider the influence of the uncertainty in judging whether the parts are accepted or rejected, especially for those located in the uncertainty zone. The proposed method is especially suitable when the PDF of the measurand cannot adequately be approximated by a Gaussian distribution or a scaled and shifted t-distribution and the measurement model is non-linear.展开更多
Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to t...Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to the minimum condition principle of form error evaluation, the mathematic model and optimization objective of the GASA are given. The algorithm avoids the optimization and linearization, and can be fulfilled in three steps. First construct two parallel quadrates based on the preset two reference points of the spatial line respectively;second construct centerlines by connecting one quadrate each vertices to another quadrate each vertices;after that, calculate the distances between measured points and the constructed centerlines. The minimum zone straightness error is obtained by repeating comparing and reconstructing quadrates. The principle and steps of the algorithm to evaluate spatial straightness error is described in detail, and the mathematical formula and program flowchart are given also. Results show that this algorithm can evaluate spatial straightness error more effectively and exactly.展开更多
基金Supported by the National Nature Science Foundation of China ( 51075035 )Beijing Training Program for the Talents( 210D00911000002)
文摘Utilizing the convex hull theory, a novel minimum zone circle （MZC） method, named im- proved minimum zone circle （IMZC） was developed in this paper. There were three steps for IMZC to evaluate the roundness error. Firstly, with the convex hull algorithm, data points on the circle contour were categorized into two sets to determine two concentric circles which contained all points of the contour. Secondly, vertexes of the minimum circumscribed circle and the maximum inscribed circle were found out from the previously determined two sets, and then four tangent points for de- termining the two concentric circles were also found out. Lastly, according to the evaluation using the MZC method, the roundness error was figured out. In this paper l IMZC was used to evaluate roundness errors of some micro parts. The evaluation results showed that the measurement precision using the IMZC method was higher than the least squared circle （LSC） method for the same set of data points, and IMZC had the same accuracy as the traditional MZC but dramatically shortened com- putation time. The computation time of IMZC was 6. 89% of the traditional MZC.
基金This project is supported by National Natural Science Foundation of China (No.59975025)
文摘A genetic algorithm (GA)-based method is proposed to solve the nonlinearoptimization problem of minimum zone cylindricity evaluation. First, the background of the problemis introduced. Then the mathematical model and the fitness function are derived from themathematical definition of dimensioning and tolerancing principles. Thirdly with the least squaressolution as the initial values, the whole implementation process of the algorithm is realized inwhich some key techniques, for example, variables representing, population initializing and suchbasic operations as selection, crossover and mutation, are discussed in detail. Finally, examplesare quoted to verify the proposed algorithm. The computation results indicate that the GA-basedoptimization method performs well on cylindricity evaluation. The outstanding advantages concludehigh accuracy, high efficiency and capabilities of solving complicated nonlinear and large spaceproblems.
基金Supported by National Natural Science Foundation of China(Grant No.51075198)Jiangsu Provincial Natural Science Foundation of China(Grant No.BK2010479)+1 种基金Jiangsu Provincial Project of Six Talented Peaks of ChinaJiangsu Provincial Project of 333 Talents Engineering of China(Grant No.3-45)
文摘The cone is widely used in mechanical design for rotation, centering and fixing. Whether the conicity error can be measured and evaluated accurately will directly influence its assembly accuracy and working performance. According to the new generation geometrical product specification（GPS）, the error and its measurement uncertainty should be evaluated together. The mathematical model of the minimum zone conicity error is established and an improved immune evolutionary algorithm（IlEA） is proposed to search for the conicity error. In the IIEA, initial antibodies are firstly generated by using quasi-random sequences and two kinds of affinities are calculated. Then, each antibody clone is generated and they are self-adaptively mutated so as to maintain diversity. Similar antibody is suppressed and new random antibody is generated. Because the mathematical model of conicity error is strongly nonlinear and the input quantities are not independent, it is difficult to use Guide to the expression of uncertainty in the measurement（GUM） method to evaluate measurement uncertainty. Adaptive Monte Carlo method（AMCM） is proposed to estimate measurement uncertainty in which the number of Monte Carlo trials is selected adaptively and the quality of the numerical results is directly controlled. The cone parts was machined on lathe CK6140 and measured on Miracle NC 454 Coordinate Measuring Machine（CMM）. The experiment results confirm that the proposed method not only can search for the approximate solution of the minimum zone conicity error（MZCE） rapidly and precisely, but also can evaluate measurement uncertainty and give control variables with an expected numerical tolerance. The conicity errors computed by the proposed method are 20%-40% less than those computed by NC454 CMM software and the evaluation accuracy improves significantly.
基金supported by National Natural Science Foundation of China (Grant No. 51075198)Jiangsu Provincial Natural Science Foundation of China (Grant No. BK2010479)+2 种基金Innovation Research of Nanjing Institute of Technology, China (Grant No. CKJ20100008)Jiangsu Provincial Foundation of 333 Talents Engineering of ChinaJiangsu Provincial Foundation of Six Talented Peak of China
文摘Straightness error is an important parameter in measuring high-precision shafts. New generation geometrical product speeifieation（GPS） requires the measurement uncertainty characterizing the reliability of the results should be given together when the measurement result is given. Nowadays most researches on straightness focus on error calculation and only several research projects evaluate the measurement uncertainty based on ＂The Guide to the Expression of Uncertainty in Measurement（GUM）＂. In order to compute spatial straightness error（SSE） accurately and rapidly and overcome the limitations of GUM, a quasi particle swarm optimization（QPSO） is proposed to solve the minimum zone SSE and Monte Carlo Method（MCM） is developed to estimate the measurement uncertainty. The mathematical model of minimum zone SSE is formulated. In QPSO quasi-random sequences are applied to the generation of the initial position and velocity of particles and their velocities are modified by the constriction factor approach. The flow of measurement uncertainty evaluation based on MCM is proposed, where the heart is repeatedly sampling from the probability density function（PDF） for every input quantity and evaluating the model in each case. The minimum zone SSE of a shaft measured on a Coordinate Measuring Machine（CMM） is calculated by QPSO and the measurement uncertainty is evaluated by MCM on the basis of analyzing the uncertainty contributors. The results show that the uncertainty directly influences the product judgment result. Therefore it is scientific and reasonable to consider the influence of the uncertainty in judging whether the parts are accepted or rejected, especially for those located in the uncertainty zone. The proposed method is especially suitable when the PDF of the measurand cannot adequately be approximated by a Gaussian distribution or a scaled and shifted t-distribution and the measurement model is non-linear.
文摘Considering the characteristics of spatial straightness error, this paper puts forward a kind of evaluation method of spatial straightness error using Geometric Approximation Searching Algorithm (GASA). According to the minimum condition principle of form error evaluation, the mathematic model and optimization objective of the GASA are given. The algorithm avoids the optimization and linearization, and can be fulfilled in three steps. First construct two parallel quadrates based on the preset two reference points of the spatial line respectively;second construct centerlines by connecting one quadrate each vertices to another quadrate each vertices;after that, calculate the distances between measured points and the constructed centerlines. The minimum zone straightness error is obtained by repeating comparing and reconstructing quadrates. The principle and steps of the algorithm to evaluate spatial straightness error is described in detail, and the mathematical formula and program flowchart are given also. Results show that this algorithm can evaluate spatial straightness error more effectively and exactly.
