Graphene nanoplates(GNPs)-reinforced magnesium matrix composites have been attracted great attention.However,knowledge is lack for the hot deformation behavior of GNP-reinforced magnesium(GNPs/Mg)composite.In this stu...Graphene nanoplates(GNPs)-reinforced magnesium matrix composites have been attracted great attention.However,knowledge is lack for the hot deformation behavior of GNP-reinforced magnesium(GNPs/Mg)composite.In this study,the fine-grained GNPs/Mg composite was fabricated by powder metallurgy process followed by extrusion.The hot deformation behavior,microstructure evolution and dynamic recrystallization(DRX)mechanism of fine-grained GNPs/Mg composite were investigated by hot compression test and electron back-scatter diffraction(EBSD).The hot compression tests of the composite were conducted at temperatures between 423 and 573 K with the strain rates from 0.001 to 1 s^(-1).The strain compensated power law equation was established to describe the hot deformation behavior of the composites.The stress exponent and activation energy of the composite are 7.76 and 83.23 kJ/mol,respectively,suggesting that the deformation mechanism is grain boundary slip controlled dislocation climb creep.The abnormally high stress exponent and activation energy are unattainable in the composite due to the fine grain size of the composites and the absence of Zener pinning and Orowan effects of GNPs reinforcement.The grain size increases with the decrease in Zener-Hollomn(Z)parameter,which can be well fitted by power-law relationship.With the increase in grain size and decrease in Z parameter,the geometrically necessary dislocation density decreases,which shows the approximately power-law relationship.A random and weak texture was formed after hot compression.The discontinuous dynamic recrystallization and continuous dynamic recrystallization mechanism dominated the DRX behavior at 473 K/0.001 s^(-1) and 573 K/0.001 s^(-1),respectively.展开更多
The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion a...The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion at 1150℃(A3).The results show that A2 sample,extruded at 1100℃ with uniform γ+γ′duplex microstructures,demonstrates excellent hot deformation behavior at both 1050 and 1100℃.The true stress-true strain curves of A2 sample maintain a hardening-softening equilibrium over a larger strain range,with post-deformation average grain size of 5μm.The as-HIPed A1 sample and 1150℃ extruded A3 sample exhibit a softening region in deformation curves at 1050℃,and the grain microstructures reflect an incomplete recrystallized state,i.e.combination of fine recrystallized grains and initial larger grains,characterized by a necklace-like microstructure.The predominant recrystallization mechanism for these samples is strain-induced boundary migration.At 1150℃ with a strain rate of 0.001 s^(-1),the influence of the initial microstructure on hot deformation behavior and resultant microstructure is relatively less pronounced,and postdeformation microstructures are fully recrystallized grains.Fine-grained microstructures are conducive to maximizing the hot deformation potential of alloy.By judiciously adjusting deformation regimes,a fine and uniform deformed microstructure can be obtained.展开更多
The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural ...The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.展开更多
The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the micros...The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.展开更多
Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great ...Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great significance.In this study,conventional FSW and ultrasonic vibration enhanced FSW(UVeFSW)experiments of Al/Mg alloys were performed,and the instantaneous evolution features of the interface materials around the tool were"frozen"by using the"sudden stop"and simultaneous cooling techniques.The microstructures and IMCs formation at different locations around the exit hole were observed and characterized by scanning electron microscope,energy dispersive spectrometer and transmission elec-tron microscope.It was found that before the materials started to deposit near the back of the tool,“IMC+Mg+IMC+Al”multilayer microstructure and simple IMC layer with(β+γ)sequentially emerged on the Al/Mg interface.With the application of ultrasonic vibration,the multi-layered interface structure only appeared at the middle stage of materials flow around the pin,and ultrasonic vibration just began to play a suppression role on the growth of two sub-layers IMC at a position where the materials deposit.With assistance of ultrasonic vibration in UVeFSW,the tool drove a larger volume of Mg alloy to move toward the retreating side,and the final IMCs thickness was thinner than that in FSW.展开更多
Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of disl...Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of dislocations under thermal disturbance. In the present investigation, granular bainite and lath-like bainitic ferrite were produced respectively in Mo-free low-carbon steels by changing cooling rate;. It has been found that granular bainite possesses a lower strength at room temperature than bainitic ferrite, but it exhibits a slower decrease of strength with temperature increasing. Dislocation density in both granular bainite and bainitic ferrite decreases via recovery and recrystallization at high temperature. However, when reheating of bainite is carded out at temperature below 600 ℃, a long time will be needed for incubation of recrystallization, during which the hardness of bainite maintains stable. The property makes bainite, especially granular bainite, become a potential microstructure for matrix of high strength fire-resistant steel.展开更多
Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional ...Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.展开更多
High manganese steels(HMS),known for their exceptional strength-ductility balance,are increasingly utilized in dynamic loading applications.This review examines the effects of strain rate on their mechanical propertie...High manganese steels(HMS),known for their exceptional strength-ductility balance,are increasingly utilized in dynamic loading applications.This review examines the effects of strain rate on their mechanical properties and microstructural evolution,focusing on strain rate hardening,adiabatic heating softening,and dynamic strain aging(DSA).The influence of strain rate on yield strength,ultimate tensile strength,strain hardening,and ductility is discussed,highlighting both positive and negative sensitivities across different alloy compositions and strain rate regimes.The strain rate response of various deformation mechanisms,including deformation twinning,dislocation slip,and phase transformation,is examined alongside their influence on microstructural evolution,alloy design,and industrial applications.The intricate role of DSA is also analyzed,emphasizing its contribution to strain rate sensitivity.To optimize HMS for dynamic environments,future research should focus on advanced modeling and processing techniques,in-situ characterization methods,and a deeper understanding of thermally activated processes and stacking fault energy-controlled mechanisms.This review provides insights into strain rate effects,guiding alloy design,and technological advancements of the new HMS.展开更多
To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced materi...To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.展开更多
The hot deformation behavior of the premium GH4738 alloy was investigated in the temperature range of 1313 to 1353 K at strain rates of 0.01 to 1 s^(−1)using the hot compression test.To accurately predict flow stress,...The hot deformation behavior of the premium GH4738 alloy was investigated in the temperature range of 1313 to 1353 K at strain rates of 0.01 to 1 s^(−1)using the hot compression test.To accurately predict flow stress,three novel strain compensation constitutive equations were developed and rigorously assessed.The results indicate that the power function model(correlation coefficients r=0.98544)demonstrates greater prediction accuracy compared to other functions,with a calculated average activation energy of 507.968 kJ mol−1.Additionally,electron backscattered diffraction technology and transmission electron microscopy were used to analyze the evolution of the alloy microstructure during dynamic recrystallization under different deformation conditions.The results show that under high-temperature and large deformation conditions,the dislocation density and the degree of grain rotation increase,which promotes the formation and growth of new recrystallized grains,so that recrystallization is completed when the deformation amount reaches 30%.Besides,the increase in the temperature not only enhances the thermal activation mechanism,but also improves the grain size uniformity and texture consistency.Meanwhile,the carbide inhibits grain overgrowth by pinning grain boundaries,maintaining a fine and uniform grain structure of the alloy,and thereby improving the plasticity of the material.展开更多
Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in thi...Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.展开更多
The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predic...The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predict microstructural growth. This review comprehensively explains the developments and applications of CA in solidification structure simulation, including the theoretical underpinnings, computational procedures, software development, and recent advances. Summarizes the potential and limitations of cellular automata in understanding microstructure evolution during solidification, explores the evolution of microstructures during solidification, and adds to our existing knowledge of cellular automaton theory. Finally, the research trend in simulating the evolution of the solidification microstructure using cellular automaton theory is explored.展开更多
Interrupted and ruptured creep tests were conducted on single crystal superalloy DD9 at 980℃/250 MPa and 1100℃/137 MPa conditions.Microstructure evolution during creep was analyzed through scanning electron microsco...Interrupted and ruptured creep tests were conducted on single crystal superalloy DD9 at 980℃/250 MPa and 1100℃/137 MPa conditions.Microstructure evolution during creep was analyzed through scanning electron microscope and transmission electron microscope.Results show that the microstructure evolutions are similar under the creep conditions of 980℃/250 MPa and 1100℃/137 MPa.Cubicalγ′phase,which is dispersedly distributed in theγmatrix,gradually evolves into a layered structure perpendicular to the stress direction.The width of theγmatrix channel along the direction parallel to the stress increases.The relationship between the increase in width of theγmatrix channel and the strain satisfies linear relationship in logarithmic form,indicating that the width of theγmatrix can be deduced via the strain under creep state.This may provide an approach to investigate the width ofγmatrix in single crystal superalloys during creep under high temperature and low stress conditions.In the early creep stage,dislocations formed in theγphase generate mutually perpendicular networks through cross-slip at theγ/γ′interface.Then,stable hexagonal dislocation networks form as a result of the coupling effects of external stress and mismatch stress at high temperatures.In the later period of creep,dislocations shear theγ′phase,ultimately causing the fracture.展开更多
The microstructure evolution and deformation mechanism of a DZ125 superalloy during high-temperature creep were studied by means of microstructure observation and creep-property tests.The results show that at the init...The microstructure evolution and deformation mechanism of a DZ125 superalloy during high-temperature creep were studied by means of microstructure observation and creep-property tests.The results show that at the initial stage of high-temperature creep,two sets of dislocations with different Burgers vectors move and meet inγmatrix channels,and react to form a quadrilateral dislocation network.Andγ′phases with raft-like microstructure are generated after the formation of dislocation networks.As creep progresses,the quadrilateral dislocation network is gradually transformed into hexagonal and quadrilateral dislocation networks.During steady stage of creep,the superalloy undergoes deformation with the mechanism that a great number of dislocations slip and climb in the matrix across the raft-likeγ′phases.At the later stage of creep,the raft-likeγ′phases are sheared by dislocations at the breakage of dislocation networks,and then alternate slip occurs,which distorts and breaks the raft-likeγ′/γphases,resulting in the accumulation of micropores at the raft-likeγ′/γinterfaces and the formation of microcracks.As creep continues,the microcracks continue to expand until creep fracture occurs,which is the damage and fracture mechanism of the alloy at the later stage of creep at high temperature.展开更多
The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculat...The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculated,and the curve was corrected.The strain compensation constitutive model of as-extruded Ti-6554 alloy based on temperature rise correction was established.The microstructure evolution under different conditions was analyzed,and the dynamic recrystallization(DRX)mechanism was revealed.The results show that the flow stress decreases with the increase in strain rate and the decrease in deformation temperature.The deformation temperature rise gradually increases with the increase in strain rate and the decrease in deformation temperature.At 700°C/1 s^(−1),the temperature rise reaches 100°C.The corrected curve value is higher than the measured value,and the strain compensation constitutive model has high prediction accuracy.The precipitation of theαphase occurs during deformation in the twophase region,which promotes DRX process of theβphase.At low strain rate,the volume fraction of dynamic recrystallization increases with the increase in deformation temperature.DRX mechanism includes continuous DRX and discontinuous DRX.展开更多
The microstructure evolution of a new directionally solidified（DS） Ni-based superalloy used for gas turbine blades after long-term aging at 950 ℃ was investigated.The results show that the γ ＇ phase becomes more ...The microstructure evolution of a new directionally solidified（DS） Ni-based superalloy used for gas turbine blades after long-term aging at 950 ℃ was investigated.The results show that the γ ＇ phase becomes more regular in dendritic arm and interdendritic area,while both the mass fraction and the size of γ ＇ phase increase gradually with increasing aging time.During long-term aging,the MC carbide dissolves on the edge to provide the carbon for the formation of M23C6 carbide by the precipitation of Cr at the grain boundary.The rose-shaped γ ＇/γ eutectic partly dissolves into γ matrix and the aging promotes it transform into raft-shape γ ＇.The microstructure is generally stable and no needle-like topologically close-packed phase（TCP） can be found after aging for 1 000 h.展开更多
The microstructure evolution and strengthening ability of natural aging(NA),delayed aging(DA),and DA after pre-aging(PDA)of Al-Mg-Si alloy were studied.Results show that small and unstable atomic clusters are generate...The microstructure evolution and strengthening ability of natural aging(NA),delayed aging(DA),and DA after pre-aging(PDA)of Al-Mg-Si alloy were studied.Results show that small and unstable atomic clusters are generated during NA,leading to the formation of low-density coarseβʺandβ′phases,thus reducing the strength of DA alloy.However,atomic clusters and GP zones with larger sizes and high Mg/Si molar ratio form during pre-aging treatment.They prevent the generation of clusters during NA and can serve as effective nucleation sites in subsequent artificial aging,which elevates the number density of fineβʺprecipitates and improves the alloy strength.After pre-aging at 175°C,the strengthening capacity of PDA alloy is restored,with hardness and yield strength reaching 95.1%and 101.9%of peak-aged alloy.展开更多
This study systematically investigated the microstructural evolution of binary Ni-Cu alloys(Cu55Ni45,Cu60Ni40,and Ni65Cu35)under deep undercooling conditions.The controlled rapid solidification experiments combined wi...This study systematically investigated the microstructural evolution of binary Ni-Cu alloys(Cu55Ni45,Cu60Ni40,and Ni65Cu35)under deep undercooling conditions.The controlled rapid solidification experiments combined with optical microscopy and electron backscatter diffraction(EBSD)analysis demonstrate that increasing undercooling(ΔT)can induce a consistent sequence of microstructural transitions:coarse dendrites,fine equiaxed grains(first refinement),oriented fine dendrites,and fine equiaxed grains(second refinement).Two distinct grain refinement events are identified,with critical undercooling thresholds(ΔT)dependent on composition:increasing Cu content increases the critical undercoolingΔT*required for the second refinement(Cu55Ni45:227 K;Cu60Ni40:217 K;Ni65Cu35:200 K).The BCT(Bridgman Crystal Growth)model quantitatively elucidates this behavior,revealing a shift from solute-diffusion-dominated growth at low undercooling to thermally dominated diffusion at high undercooling(ΔT).Crucially,refined grains at high undercooling exhibit smaller sizes(10μm)and higher uniformity than those at low undercooling(20μm).These findings provide fundamental insights into non-equilibrium solidification mechanisms and establish a foundation for designing high-performance Ni-Cu alloys via deep undercooling processing.展开更多
Magnesium is distinguished by its highly anisotropic inelastic deformation involving a profuse activity of deformation twinning.Instrumented micro/nano-indentation technique has been widely applied to characterize the...Magnesium is distinguished by its highly anisotropic inelastic deformation involving a profuse activity of deformation twinning.Instrumented micro/nano-indentation technique has been widely applied to characterize the mechanical properties of magnesium,typically through the analysis of the indentation load-depth response,surface topography,and less commonly,the post-mortem microstructure within the bulk material.However,experimental limitations prevent the real-time observation of the evolving microstructure.To bridge this gap,we employ a recently-developed finite-strain model that couples the phase-field method and conventional crystal plasticity to simulate the evolution of the indentation-induced twin microstructure and its interaction with plastic slip in a magnesium single-crystal.Particular emphasis is placed on two aspects:orientation-dependent inelastic deformation and indentation size effects.Several outcomes of our 2D computational study are consistent with prior experimental observations.Chief among them is the intricate morphology of twin microstructure obtained at large spatial scales,which,to our knowledge,represents a level of detail that has not been captured in previous modeling studies.To further elucidate on size effects,we extend the model by incorporating gradient-enhanced crystal plasticity,and re-examine the notion of‘smaller is stronger’.The corresponding results underscore the dominant influence of gradient plasticity over the interfacial energy of twin boundaries in governing the size-dependent mechanical response.展开更多
Li/MnO_(2) primary batteries are widely used in industry for their high specific capacity and safety.However,a deep comprehension of the Li^(+)insertion mechanism and the high self-discharge rate of the batteries is s...Li/MnO_(2) primary batteries are widely used in industry for their high specific capacity and safety.However,a deep comprehension of the Li^(+)insertion mechanism and the high self-discharge rate of the batteries is still needed.Here,the storage mechanism of Li^(+)in the tunnel structure of MnO_(2) as well as the dissolution and migration of Mn-ions were investigated based on multi-scale approaches.The Li/Mn ratio(at%)is determined at about 0.82 when the discharge voltage decreases to 2 V.The limited Li-ions transport rate in the bulk MnO_(2) restrains the reduction reaction,resulting in a low practical specific capacity.Moreover,utilizing spherical aberration-corrected transmission electron microscopy(TEM)coupled with electron energy loss spectroscopy(EELS),the presence of a mixed valence state layer of Mn^(2+)/Mn^(3+)/Mn^(4+)on the surface of the original 20 nm MnO_(2) particles was identified,which could contribute to the initial dissolution of Mn-ions.The battery separator exhibited channels for Mn-ions migration and diffusion and aggregated Mn particles.We put forward the discharge and degradation route in the ways of Mn-ions trajectories,and our findings provide a deep understanding of the high self-discharge rates and the capacity decay of Li-Mn primary batteries.展开更多
基金supported by the Qinghai Provincial Science and Technology Program (No.2020-ZJ-707)the Financial supports from the Natural Science Foundation of China (No.52261016).
文摘Graphene nanoplates(GNPs)-reinforced magnesium matrix composites have been attracted great attention.However,knowledge is lack for the hot deformation behavior of GNP-reinforced magnesium(GNPs/Mg)composite.In this study,the fine-grained GNPs/Mg composite was fabricated by powder metallurgy process followed by extrusion.The hot deformation behavior,microstructure evolution and dynamic recrystallization(DRX)mechanism of fine-grained GNPs/Mg composite were investigated by hot compression test and electron back-scatter diffraction(EBSD).The hot compression tests of the composite were conducted at temperatures between 423 and 573 K with the strain rates from 0.001 to 1 s^(-1).The strain compensated power law equation was established to describe the hot deformation behavior of the composites.The stress exponent and activation energy of the composite are 7.76 and 83.23 kJ/mol,respectively,suggesting that the deformation mechanism is grain boundary slip controlled dislocation climb creep.The abnormally high stress exponent and activation energy are unattainable in the composite due to the fine grain size of the composites and the absence of Zener pinning and Orowan effects of GNPs reinforcement.The grain size increases with the decrease in Zener-Hollomn(Z)parameter,which can be well fitted by power-law relationship.With the increase in grain size and decrease in Z parameter,the geometrically necessary dislocation density decreases,which shows the approximately power-law relationship.A random and weak texture was formed after hot compression.The discontinuous dynamic recrystallization and continuous dynamic recrystallization mechanism dominated the DRX behavior at 473 K/0.001 s^(-1) and 573 K/0.001 s^(-1),respectively.
基金Shenzhen Science and Technology Program(KJZD20230923113900001)Project of Industry and Information Technology Bureau of Shenzhen Municipality(201806071403422960)。
文摘The hot compression curves and deformed microstructures were investigated under various hot deformation conditions in three states:hot isostatic pressing(HIP,A1),HIP+hot extrusion at 1100℃(A2),and HIP+hot extrusion at 1150℃(A3).The results show that A2 sample,extruded at 1100℃ with uniform γ+γ′duplex microstructures,demonstrates excellent hot deformation behavior at both 1050 and 1100℃.The true stress-true strain curves of A2 sample maintain a hardening-softening equilibrium over a larger strain range,with post-deformation average grain size of 5μm.The as-HIPed A1 sample and 1150℃ extruded A3 sample exhibit a softening region in deformation curves at 1050℃,and the grain microstructures reflect an incomplete recrystallized state,i.e.combination of fine recrystallized grains and initial larger grains,characterized by a necklace-like microstructure.The predominant recrystallization mechanism for these samples is strain-induced boundary migration.At 1150℃ with a strain rate of 0.001 s^(-1),the influence of the initial microstructure on hot deformation behavior and resultant microstructure is relatively less pronounced,and postdeformation microstructures are fully recrystallized grains.Fine-grained microstructures are conducive to maximizing the hot deformation potential of alloy.By judiciously adjusting deformation regimes,a fine and uniform deformed microstructure can be obtained.
基金supported by the National Natural Science Foundation of China (Nos. 52075449, 51975480)。
文摘The dissimilar 2B06 and 7B04 Al alloy joints were prepared by refill friction stir spot welding(RFSSW),and the microstructural evolution and corrosion behavior of the joints were investigated.Based on microstructural analysis,the welded joints exhibit distinct microstructural zones,including the stir zone(SZ),thermomechanically affected zone(TMAZ),and heat-affected zone(HAZ).The grain size of each zone is in the order of HAZ>TMAZ>SZ.Notably,the TMAZ and HAZ contain significantly larger secondary-phase particles compared to the SZ,with particle size in the HAZ increasing at higher rotational speeds.Electrochemical tests indicate that corrosion susceptibility follows the sequence of HAZ>TMAZ>SZ>BM,with greater sensitivity observed at increased rotational speeds.Post-corrosion mechanical performance degradation primarily arises from crevice corrosion at joint overlaps,but not from the changes in the microstructure.
基金The authors would like to thank the National Natural Science Foundation of China and Baoshan Iron&Steel Co.of Shanghai for financial support under the grant No.50274020.
文摘The shearing/cooling roll （SCR） process was adopted to prepare semi-solid A2017 alloy. The formation and evolution of non-dendritic microstructures in semi-solid A2017 alloy were studied. It is shown that the microstructures of semi-solid billets transform from coarse dendrites into fine equiaxed grains as the pouring temperature of molten alloy decreases o.r roll-shoe cavity height is reduced. From the inlet to the exit of roll-shoe cavity, microstructure of semi-solid slurry near the shoe surface is in the order of coarse dendrites, degenerated dendrites or equiaxed grains, but fine equiaxed grains are near the roll surface. Microstructural evolution of semi-solid slurry prepared by SCR process is that the molten alloy nucleates and grows into dendrite firstly on the roll and shoe＇s surface. Under the shearing and stirring given by the rotating roll, the dendrites crush off and disperse into the melt. Under the shearing and stirring on semi-solid slurry with high volume fraction of solid, the dendrite arms fracture and form equiaxed grain microstructures.
基金This work was financially supported by the National Natural Science Foundation of China(No.52035005).
文摘Complete understanding of the evolution behaviors of the microstructures and intermetallic compounds(IMCs)along the interface materials flow path in friction stir welding(FSW)of dissimilar Al to Mg alloys is of great significance.In this study,conventional FSW and ultrasonic vibration enhanced FSW(UVeFSW)experiments of Al/Mg alloys were performed,and the instantaneous evolution features of the interface materials around the tool were"frozen"by using the"sudden stop"and simultaneous cooling techniques.The microstructures and IMCs formation at different locations around the exit hole were observed and characterized by scanning electron microscope,energy dispersive spectrometer and transmission elec-tron microscope.It was found that before the materials started to deposit near the back of the tool,“IMC+Mg+IMC+Al”multilayer microstructure and simple IMC layer with(β+γ)sequentially emerged on the Al/Mg interface.With the application of ultrasonic vibration,the multi-layered interface structure only appeared at the middle stage of materials flow around the pin,and ultrasonic vibration just began to play a suppression role on the growth of two sub-layers IMC at a position where the materials deposit.With assistance of ultrasonic vibration in UVeFSW,the tool drove a larger volume of Mg alloy to move toward the retreating side,and the final IMCs thickness was thinner than that in FSW.
文摘Low carbon bainitic steel derives the high strength mainly from high density of dislocations rather than carbon and alloy element content, so it tends to evolve into equilibrium microstructure with low density of dislocations under thermal disturbance. In the present investigation, granular bainite and lath-like bainitic ferrite were produced respectively in Mo-free low-carbon steels by changing cooling rate;. It has been found that granular bainite possesses a lower strength at room temperature than bainitic ferrite, but it exhibits a slower decrease of strength with temperature increasing. Dislocation density in both granular bainite and bainitic ferrite decreases via recovery and recrystallization at high temperature. However, when reheating of bainite is carded out at temperature below 600 ℃, a long time will be needed for incubation of recrystallization, during which the hardness of bainite maintains stable. The property makes bainite, especially granular bainite, become a potential microstructure for matrix of high strength fire-resistant steel.
基金supported by the National Key R&D Plan of China(No.2022YFB3705603)the National Natural Science Foundation of China(No.52101046)+1 种基金the Excellent Youth Overseas Project of National Science and Natural Foundation of China,the Baowu Special Metallurgy Cooperation Limited(No.22H010101336)the Medicine-Engineering Interdisciplinary Project of Shanghai Jiao Tong University(No.YG2022QN076).
文摘Titanium(Ti)and its alloys are frequently utilized as critical components in a variety of engineering ap-plications because of their high specific strength and excellent corrosion resistance.Compared to conven-tional surface strengthening technologies,laser shock peening(LSP)has increasingly attracted attention from researchers and industries,since it significantly improves the surface strength,biocompatibility,fa-tigue resistance,and anti-corrosion ability of Ti and its alloys.Despite numerous studies that have been carried out to elucidate the effects of LSP on microstructural evolution and mechanical properties of Ti and its alloys in recent years,a comprehensive review of recent advancements in the field of Ti and its alloys subjected to LSP is still lacking.In this review,the standard LSP and the novel process designs of LSP assisted by thermal,cryogenic,electropulsing and magnetic fields are discussed and compared.Microstructural evolution,with focuses on the dislocation dynamics,deformation twinning,grain refine-ment and surface amorphization,during LSP processing of Ti alloys is reviewed.Furthermore,the en-hanced engineering performance of the L SP-processed(L SPed)Ti alloys,including surface hardness,wear resistance,fatigue life and corrosion resistance are summarized.Finally,this review concludes by present-ing an overview of the current challenges encountered in this field and offering insights into anticipated future trends.
基金supported by the National Natural Science Foundation(No.52101128)the Jiangsu Provincial Key Research and Development Program(No.BE023059)+1 种基金Postdoctoral Science Foundation(No.2022M710021)the Northeastern University Postdoctoral Research Fund(No.20220202)of China。
文摘High manganese steels(HMS),known for their exceptional strength-ductility balance,are increasingly utilized in dynamic loading applications.This review examines the effects of strain rate on their mechanical properties and microstructural evolution,focusing on strain rate hardening,adiabatic heating softening,and dynamic strain aging(DSA).The influence of strain rate on yield strength,ultimate tensile strength,strain hardening,and ductility is discussed,highlighting both positive and negative sensitivities across different alloy compositions and strain rate regimes.The strain rate response of various deformation mechanisms,including deformation twinning,dislocation slip,and phase transformation,is examined alongside their influence on microstructural evolution,alloy design,and industrial applications.The intricate role of DSA is also analyzed,emphasizing its contribution to strain rate sensitivity.To optimize HMS for dynamic environments,future research should focus on advanced modeling and processing techniques,in-situ characterization methods,and a deeper understanding of thermally activated processes and stacking fault energy-controlled mechanisms.This review provides insights into strain rate effects,guiding alloy design,and technological advancements of the new HMS.
基金supported by the National Key Research and Development Program of China(No.2022YFC2406000)the Guangdong Basic and Applied Basic Research Foundation(2024A1515011024)+5 种基金the Guangzhou Science and Technology Project(2024A04J4943)the Guangdong Academy of Sciences Development Special Fund Project(2022GDASZH-2022010107)the Guangdong province Science and Technology Plan Projects(2023B1212120008,2023B1212060045)the GDAS Projects of International cooperation platform of Science and Technology(2022GDASZH-2022010203-003)Special Support Foundation of Guangdong Province(2023TQ07Z559)Shenzhen Basic Research Project(JCYJ20210324120001003 and JCYJ20220531091802006)。
文摘To clarify the densification behavior,deformation response and strengthening mechanisms of selective laser melted(SLM)Mg-RE alloys,this study systematically investigates a representative WE43 alloy via advanced material characterization techniques.A suitable laser output mode fell into the transition mode,allowing for the fabrication of nearly full-density samples(porosity=0.85±0.021%)with favorable mechanical properties(yield strength=351 MPa,ultimate tensile strength=417 MPa,the elongation at break=6.5%and microhardness=137.9±6.15 HV_(0.1))using optimal processing parameters(P=80 W,v=250 mm/s and d=50μm).Viscoplastic self-consistent analysis and transmission electron microscopy observations reveal that the plastic deformation response of the SLM Mg-RE alloys is primarily driven by basal and prismatic slips.Starting from a random texture before deformation(maximum multiple of ultimate density,Max.MUD=3.95),plastic stretching led the grains to align with the Z-axis,finally resulting in a{0001}<1010>texture orientation after fracture(Max.MUD=8.755).Main phases of the SLM state are mainly composed ofα-Mg,Mg_(24)Y_(5) andβ'-Mg_(41)Nd_(5),with an average grain size of only 4.27μm(about a quarter of that in the extruded state),resulting in a favorable strength-toughness ratio.Except for the nano-β'phase and semi-coherent Mg_(24)Y_(5) phase(mismatch=16.12%)around the grain boundaries,a small amount of nano-ZrO_(2) and Y_(2)O_(3) particles also play a role in dispersion strengthening.The high mechanical properties of the SLM state are chiefly attributed to precipitation hardening(44.41%),solid solution strengthening(34.06%)and grain boundary strengthening(21.53%),with precipitation hardening being predominantly driven by dislocation strengthening(67.77%).High-performance SLM Mg-RE alloy components were manufactured and showcased at TCT Asia 2024,receiving favorable attention.This work underscores the significant application potential of SLM Mg-RE alloys and establishes a strong foundation for advancing their use in the biomedical fields.
基金supported by the National Key R&D Program of China(No.2021YFB3700403).
文摘The hot deformation behavior of the premium GH4738 alloy was investigated in the temperature range of 1313 to 1353 K at strain rates of 0.01 to 1 s^(−1)using the hot compression test.To accurately predict flow stress,three novel strain compensation constitutive equations were developed and rigorously assessed.The results indicate that the power function model(correlation coefficients r=0.98544)demonstrates greater prediction accuracy compared to other functions,with a calculated average activation energy of 507.968 kJ mol−1.Additionally,electron backscattered diffraction technology and transmission electron microscopy were used to analyze the evolution of the alloy microstructure during dynamic recrystallization under different deformation conditions.The results show that under high-temperature and large deformation conditions,the dislocation density and the degree of grain rotation increase,which promotes the formation and growth of new recrystallized grains,so that recrystallization is completed when the deformation amount reaches 30%.Besides,the increase in the temperature not only enhances the thermal activation mechanism,but also improves the grain size uniformity and texture consistency.Meanwhile,the carbide inhibits grain overgrowth by pinning grain boundaries,maintaining a fine and uniform grain structure of the alloy,and thereby improving the plasticity of the material.
基金supported by the National Natural Science Foundation of China(52005264).
文摘Solution and aging treatment were conducted on the laser directed energy deposition(LDED)-prepared carbon nanotubes(CNTs)-reinforced WE43(CNTs/WE43)layers to optimize their microstructure and surface properties in this study.The microstructure of the WE43 and CNTs/WE43 layers was systematically compared.The dissolution of divorced eutectics at the grain boundaries was retarded by CNTs during solution treatment.The spot segregation composed of Mg_(24)Y_(5),CNTs,and Zr cores in the solution treated CNTs/WE43 layer presented a slight decreasing in Y content.The grain growth of both types of layers underwent three stages:slow,rapid,and steady-state.The significant inhibitory effect of CNTs on the grain growth of the LDED WE43 matrix was more pronounced than the promoting effect of temperature,resulting in a 47%increase at 510℃ and a 35%increase at 540℃ in the grain growth exponent compared to the WE43 layers at 510℃.During the subsequent aging treatment at 225℃,the precipitation sequences from plate-shaped β″to plate-shaped and globular β′ were observed in both types of layers.CNTs can facilitate an increase in the nucleation rate of precipitates,but without accelerating precipitation hardening rate.The long and short diameters of the precipitates in peak-aged state were decreased by 48.5%and 43.1%by addition of CNTs,respectively.The wear resistance of both the WE43 and CNTs/WE43 layers can be significantly enhanced through solution and aging treatment.The enhancement in wear resistance for the CNTs/WE43 layers is considerably greater than that of the WE43 layers.
文摘The performance of a material is directly affected by its microstructural development during the solidification phase. Discrete cellular automaton (CA) models are widelyused in materials science to simulate and predict microstructural growth. This review comprehensively explains the developments and applications of CA in solidification structure simulation, including the theoretical underpinnings, computational procedures, software development, and recent advances. Summarizes the potential and limitations of cellular automata in understanding microstructure evolution during solidification, explores the evolution of microstructures during solidification, and adds to our existing knowledge of cellular automaton theory. Finally, the research trend in simulating the evolution of the solidification microstructure using cellular automaton theory is explored.
文摘Interrupted and ruptured creep tests were conducted on single crystal superalloy DD9 at 980℃/250 MPa and 1100℃/137 MPa conditions.Microstructure evolution during creep was analyzed through scanning electron microscope and transmission electron microscope.Results show that the microstructure evolutions are similar under the creep conditions of 980℃/250 MPa and 1100℃/137 MPa.Cubicalγ′phase,which is dispersedly distributed in theγmatrix,gradually evolves into a layered structure perpendicular to the stress direction.The width of theγmatrix channel along the direction parallel to the stress increases.The relationship between the increase in width of theγmatrix channel and the strain satisfies linear relationship in logarithmic form,indicating that the width of theγmatrix can be deduced via the strain under creep state.This may provide an approach to investigate the width ofγmatrix in single crystal superalloys during creep under high temperature and low stress conditions.In the early creep stage,dislocations formed in theγphase generate mutually perpendicular networks through cross-slip at theγ/γ′interface.Then,stable hexagonal dislocation networks form as a result of the coupling effects of external stress and mismatch stress at high temperatures.In the later period of creep,dislocations shear theγ′phase,ultimately causing the fracture.
基金Guizhou Province Science and Technology Plan Project(QKHJC-ZK[2024]yiban604)Guizhou Province Science and Technology Plan Project(CXTD[2021]008)+4 种基金Bijie City Science and Technology Project(BKLH[2023]9)Technology Project of Bijie City(BKLH[2023]36)Natural Science Research Project of Guizhou Higher Education Institutions of China(QJJ[2023]047)Science and Technology Project of Guizhou Department of Transportation(2022-121-011)Sanmenxia City Science and Technology Bureau Science and Technology Research Project(2022002005)。
文摘The microstructure evolution and deformation mechanism of a DZ125 superalloy during high-temperature creep were studied by means of microstructure observation and creep-property tests.The results show that at the initial stage of high-temperature creep,two sets of dislocations with different Burgers vectors move and meet inγmatrix channels,and react to form a quadrilateral dislocation network.Andγ′phases with raft-like microstructure are generated after the formation of dislocation networks.As creep progresses,the quadrilateral dislocation network is gradually transformed into hexagonal and quadrilateral dislocation networks.During steady stage of creep,the superalloy undergoes deformation with the mechanism that a great number of dislocations slip and climb in the matrix across the raft-likeγ′phases.At the later stage of creep,the raft-likeγ′phases are sheared by dislocations at the breakage of dislocation networks,and then alternate slip occurs,which distorts and breaks the raft-likeγ′/γphases,resulting in the accumulation of micropores at the raft-likeγ′/γinterfaces and the formation of microcracks.As creep continues,the microcracks continue to expand until creep fracture occurs,which is the damage and fracture mechanism of the alloy at the later stage of creep at high temperature.
基金National Key R&D Program of China(2022YFB3706901)National Natural Science Foundation of China(52274382)Key Research and Development Program of Hubei Province(2022BAA024)。
文摘The hot deformation behavior of as-extruded Ti-6554 alloy was investigated through isothermal compression at 700–950°C and 0.001–1 s^(−1).The temperature rise under different deformation conditions was calculated,and the curve was corrected.The strain compensation constitutive model of as-extruded Ti-6554 alloy based on temperature rise correction was established.The microstructure evolution under different conditions was analyzed,and the dynamic recrystallization(DRX)mechanism was revealed.The results show that the flow stress decreases with the increase in strain rate and the decrease in deformation temperature.The deformation temperature rise gradually increases with the increase in strain rate and the decrease in deformation temperature.At 700°C/1 s^(−1),the temperature rise reaches 100°C.The corrected curve value is higher than the measured value,and the strain compensation constitutive model has high prediction accuracy.The precipitation of theαphase occurs during deformation in the twophase region,which promotes DRX process of theβphase.At low strain rate,the volume fraction of dynamic recrystallization increases with the increase in deformation temperature.DRX mechanism includes continuous DRX and discontinuous DRX.
基金Projects(2006CB605005,2010CB631203) supported by the National Basic Research Program of ChinaProject(IRT0713) supported by Changjiang Scholars and Innovative Research Team in University,China
文摘The microstructure evolution of a new directionally solidified（DS） Ni-based superalloy used for gas turbine blades after long-term aging at 950 ℃ was investigated.The results show that the γ ＇ phase becomes more regular in dendritic arm and interdendritic area,while both the mass fraction and the size of γ ＇ phase increase gradually with increasing aging time.During long-term aging,the MC carbide dissolves on the edge to provide the carbon for the formation of M23C6 carbide by the precipitation of Cr at the grain boundary.The rose-shaped γ ＇/γ eutectic partly dissolves into γ matrix and the aging promotes it transform into raft-shape γ ＇.The microstructure is generally stable and no needle-like topologically close-packed phase（TCP） can be found after aging for 1 000 h.
基金supported by the National Natural Science Foundation of China(No.52261007)the Science and Technology Project of Guangxi,China(No.GKAD22035039)the Opening Fund for Key Laboratory of New Processing Technology for Nonferrous Metal&Materials,Ministry of Education,Guilin University of Technology,China(Nos.22KF-11,22KF-14).
文摘The microstructure evolution and strengthening ability of natural aging(NA),delayed aging(DA),and DA after pre-aging(PDA)of Al-Mg-Si alloy were studied.Results show that small and unstable atomic clusters are generated during NA,leading to the formation of low-density coarseβʺandβ′phases,thus reducing the strength of DA alloy.However,atomic clusters and GP zones with larger sizes and high Mg/Si molar ratio form during pre-aging treatment.They prevent the generation of clusters during NA and can serve as effective nucleation sites in subsequent artificial aging,which elevates the number density of fineβʺprecipitates and improves the alloy strength.After pre-aging at 175°C,the strengthening capacity of PDA alloy is restored,with hardness and yield strength reaching 95.1%and 101.9%of peak-aged alloy.
基金Funded by the Central Government-Guided Local Development Fund Project(No.YDZJSX2025D042)the Key R&D Program of Shanxi Province(No.202202150401018)+1 种基金the Basic Research Program of Shanxi Province(No.20210302124220)the State Key Laboratory of CAD/CG of Zhejiang University(No.A2325)。
文摘This study systematically investigated the microstructural evolution of binary Ni-Cu alloys(Cu55Ni45,Cu60Ni40,and Ni65Cu35)under deep undercooling conditions.The controlled rapid solidification experiments combined with optical microscopy and electron backscatter diffraction(EBSD)analysis demonstrate that increasing undercooling(ΔT)can induce a consistent sequence of microstructural transitions:coarse dendrites,fine equiaxed grains(first refinement),oriented fine dendrites,and fine equiaxed grains(second refinement).Two distinct grain refinement events are identified,with critical undercooling thresholds(ΔT)dependent on composition:increasing Cu content increases the critical undercoolingΔT*required for the second refinement(Cu55Ni45:227 K;Cu60Ni40:217 K;Ni65Cu35:200 K).The BCT(Bridgman Crystal Growth)model quantitatively elucidates this behavior,revealing a shift from solute-diffusion-dominated growth at low undercooling to thermally dominated diffusion at high undercooling(ΔT).Crucially,refined grains at high undercooling exhibit smaller sizes(10μm)and higher uniformity than those at low undercooling(20μm).These findings provide fundamental insights into non-equilibrium solidification mechanisms and establish a foundation for designing high-performance Ni-Cu alloys via deep undercooling processing.
文摘Magnesium is distinguished by its highly anisotropic inelastic deformation involving a profuse activity of deformation twinning.Instrumented micro/nano-indentation technique has been widely applied to characterize the mechanical properties of magnesium,typically through the analysis of the indentation load-depth response,surface topography,and less commonly,the post-mortem microstructure within the bulk material.However,experimental limitations prevent the real-time observation of the evolving microstructure.To bridge this gap,we employ a recently-developed finite-strain model that couples the phase-field method and conventional crystal plasticity to simulate the evolution of the indentation-induced twin microstructure and its interaction with plastic slip in a magnesium single-crystal.Particular emphasis is placed on two aspects:orientation-dependent inelastic deformation and indentation size effects.Several outcomes of our 2D computational study are consistent with prior experimental observations.Chief among them is the intricate morphology of twin microstructure obtained at large spatial scales,which,to our knowledge,represents a level of detail that has not been captured in previous modeling studies.To further elucidate on size effects,we extend the model by incorporating gradient-enhanced crystal plasticity,and re-examine the notion of‘smaller is stronger’.The corresponding results underscore the dominant influence of gradient plasticity over the interfacial energy of twin boundaries in governing the size-dependent mechanical response.
基金supported by the National Natural Science Foundation of China(Nos.U2030206,12104022,52271014 and 22075003)the Presidential Foundation of CAEP(No.YZJJZL2023173)Sichuan Science and Technology Program(No.2021YFH0092).
文摘Li/MnO_(2) primary batteries are widely used in industry for their high specific capacity and safety.However,a deep comprehension of the Li^(+)insertion mechanism and the high self-discharge rate of the batteries is still needed.Here,the storage mechanism of Li^(+)in the tunnel structure of MnO_(2) as well as the dissolution and migration of Mn-ions were investigated based on multi-scale approaches.The Li/Mn ratio(at%)is determined at about 0.82 when the discharge voltage decreases to 2 V.The limited Li-ions transport rate in the bulk MnO_(2) restrains the reduction reaction,resulting in a low practical specific capacity.Moreover,utilizing spherical aberration-corrected transmission electron microscopy(TEM)coupled with electron energy loss spectroscopy(EELS),the presence of a mixed valence state layer of Mn^(2+)/Mn^(3+)/Mn^(4+)on the surface of the original 20 nm MnO_(2) particles was identified,which could contribute to the initial dissolution of Mn-ions.The battery separator exhibited channels for Mn-ions migration and diffusion and aggregated Mn particles.We put forward the discharge and degradation route in the ways of Mn-ions trajectories,and our findings provide a deep understanding of the high self-discharge rates and the capacity decay of Li-Mn primary batteries.
