High spatial frequency laser induced periodic surface structures(HSFLs)on silicon substrates are often developed on flat surfaces at low fluences near ablation threshold of 0.1 J/cm2,seldom on microstructures or micro...High spatial frequency laser induced periodic surface structures(HSFLs)on silicon substrates are often developed on flat surfaces at low fluences near ablation threshold of 0.1 J/cm2,seldom on microstructures or microgrooves at relatively higher fluences above 1 J/cm^2.This work aims to enrich the variety of HSFLs-containing hierarchical microstructures,by femtosecond laser(pulse duration:457 fs,wavelength:1045 nm,and repetition rate:100 kHz)in liquids(water and acetone)at laser fluence of 1.7 J/cm^2.The period of Si-HSFLs in the range of 110–200 nm is independent of the scanning speeds(0.1,0.5,1 and 2 mm/s),line intervals(5,15 and 20μm)of scanning lines and scanning directions(perpendicular or parallel to light polarization direction).It is interestingly found that besides normal HSFLs whose orientations are perpendicular to the direction of light polarization,both clockwise or anticlockwise randomly tilted HSFLs with a maximal deviation angle of 50°as compared to those of normal HSFLSs are found on the microstructures with height gradients.Raman spectra and SEM characterization jointly clarify that surface melting and nanocapillary waves play important roles in the formation of Si-HSFLs.The fact that no HSFLs are produced by laser ablation in air indicates that moderate melting facilitated with ultrafast liquid cooling is beneficial for the formation of HSFLs by LALs.On the basis of our findings and previous reports,a synergistic formation mechanism for HSFLs at high fluence was proposed and discussed,including thermal melting with the concomitance of ultrafast cooling in liquids,transformation of the molten layers into ripples and nanotips by surface plasmon polaritons(SPP)and second-harmonic generation(SHG),and modulation of Si-HSFLs direction by both nanocapillary waves and the localized electric field coming from the excited large Si particles.展开更多
A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commerc...A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.展开更多
The present study is concerned with laser beam welding and its effect on size and microstructure of fusion zone then, on mechanical and corrosion properties of duplex stainless steel welded joints. In this regard, inf...The present study is concerned with laser beam welding and its effect on size and microstructure of fusion zone then, on mechanical and corrosion properties of duplex stainless steel welded joints. In this regard, influence of different laser welding parameters was clarified. Both bead-on-plate and autogenously butt welded joints were made using carbon dioxide laser with a maximum output of 9 kW in the continuous wave mode. Welded joints were subjected to visual, dye penetrant and radiography tests before sectioning it for different destructive tests. Accelerated corrosion test was carried out based on tafel plot technique. The results achieved in this investigation disclosed that welding parameters play an important role in obtaining satisfactory properties of welded joint. High laser power and/or high welding speed together with adjusting laser focused spot at specimen surface have produced welded joints with a remarkable decrease in fusion zone size and an acceptable weld profile with higher weld depth/width ratio. Besides, acceptable mechanical and corrosion properties were obtained. Using nitrogen as a shielding gas has resulted in improving mechanical and corrosion properties of welded joints in comparison with argon shielding. This is related to maintaining proper ferrite/austenite balance in both weld metal and HAZ in case of nitrogen shielding. As a conclusion, laser power, welding speed, defocusing distance and type of shielding gas combination have to be optimized for obtaining welded joints with acceptable profile as well as mechanical and corrosion properties.展开更多
Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel st...Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.展开更多
Stress corrosion cracking(SCC) of an SA508-309 L/308 L–316 L dissimilar metal weld joint in primary pressurized water reactor environment was investigated by the interrupted slow strain rate tension tests following a...Stress corrosion cracking(SCC) of an SA508-309 L/308 L–316 L dissimilar metal weld joint in primary pressurized water reactor environment was investigated by the interrupted slow strain rate tension tests following a microstructure characterization. The 308 L weld metal shows a higher content of δ ferrite than the 309 L weld metal. In addition, no obvious Cr-depletion but carbides precipitation at δ phase boundaries was observed in both 308 L and 309 L weld metals. The slow strain rate tension tests showed that the SCC susceptibility of the base and weld metals of the dissimilar metal weld joint follows the order of SA508 < 308 L weld metal < the heat affected zone of 316 L base metal < 309 L weld metal.The higher SCC susceptibility of 309 L weld metal than that of 308 L weld metal is likely due to the lower content of δ ferrite. In addition, a preferential SCC initiation in the 309 L weld metal adjacent to 308 L weld metal is attributed to few carbides in this region.展开更多
The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu...The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu-12Fe alloy strip with the thickness of 2.4 mm was successfully produced by twin-roll strip casting.The microstructure and properties of the Cu-12Fe alloy were tailored by cold rolling and aging treatment.The tensile strength of the as-cast strip is approximately 328 MPa and its elongation is 25%.The Fe phase randomly dispersed in the matrix,and the average size of Fe-rich phase is 2μm.Besides,enrichment of Fe phase is observed in the central layer of the strip,results in the formation of the“sandwich structure”.Moreover,the as-cast strip of Cu-12Fe was directly cold-rolled from 2.4 to 0.12 mm.The directly cold-rolled sample after aging at 450℃for 16 h(ProcessⅠ)shows excellent electrical conductivity of 69.5%IACS,the tensile strength and elongation are 513 MPa and 3.8%,the saturation magnetic flux density is 20.1 emu·g^(-1),and the coercive force is 25.2 Oe.In ProcessⅡ,the as-cast strip firstly cold-rolled to 1.2 mm,then aged at 500℃for 1.5 h,followed by cold rolling to 0.12 mm,finally aged at 450℃for 16 h.The sample after ProcessⅡshows the electrical conductivity of 66.3%IACS,the tensile strength of 533 MPa,an elongation of 3.5%,saturation magnetic flux density of 21.4 emu·g^(-1),and the coercive force of 22.3 Oe.展开更多
The impact of Mn addition on the microstructure,mechanical properties and corrosion behavior of T6-treated Al−Si−Mg−xMn(x=0.2−1.0 wt.%)alloys in a 3.5 wt.%NaCl solution was investigated.The results showed that adding ...The impact of Mn addition on the microstructure,mechanical properties and corrosion behavior of T6-treated Al−Si−Mg−xMn(x=0.2−1.0 wt.%)alloys in a 3.5 wt.%NaCl solution was investigated.The results showed that adding 0.2 wt.%Mn to T6-treated Al−Si−Mg alloys enhanced the corrosion resistance by promoting the formation ofα-AlFeMnSi phase,characterized by smaller absolute Volta potential values compared to eutectic Si,β-AlFeSi andπ-AlFeMgSi phases.However,the addition of 0.5 wt.%Mn and 1.0 wt.%Mn to the T6-treated Al−Si−Mg alloys increased the size of theα-AlFeMnSi phase.This decreased the properties of T6-treated Al−Si−Mg alloys.Therefore,the optimum Mn content was 0.2 wt.%,providing a novel approach for synergistically enhancing mechanical properties and corrosion resistance of Al−Si−Mg alloys.展开更多
The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evo...The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.展开更多
The creep response,mechanical properties,and microstructure evolution of the Al−Zn−Mg−Cu alloy were investigated under different initial heat treatment conditions.The results indicate that the density of geometrically...The creep response,mechanical properties,and microstructure evolution of the Al−Zn−Mg−Cu alloy were investigated under different initial heat treatment conditions.The results indicate that the density of geometrically necessary dislocations(GNDs)increases during the initial creep stage(<0.5 h)and undergoes dynamic changes in the stable creep stage.During creep aging,the dislocation distribution within the grains becomes more uniform,and additional subgrains are formed.The key factors influencing creep behavior are crystal orientation and the degree of initial precipitation.Grains oriented in the<001>and<101>directions are more susceptible to deformation during the creep process.Based on a strength model,the inhibitory effects of the η'phase in T6 specimens and the GP I zone in T4 specimens on dislocation motion were evaluated.This study demonstrates that selecting an appropriate initial precipitation state is an effective strategy to enhance the creep aging response and to produce high-performance components.展开更多
A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysi...A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.展开更多
The microstructure polymer optical fibre (mPOF) inscribed long period grating (LPG) offers a wide field of application in strain sensors arena within the materials elastic limit. Flexible innovative macro fibre compos...The microstructure polymer optical fibre (mPOF) inscribed long period grating (LPG) offers a wide field of application in strain sensors arena within the materials elastic limit. Flexible innovative macro fibre composite (MFC) actuator generates electromechanical force under DC driving voltage. We propose a novel method for Bragg wavelength blue shifting through stretch tuning of mPOF LPG in axial direction under applied DC voltage on attached MFC with LPG. The grating period of mPOF LPG changes refractive index and causes blue shift of Bragg grating fibre wavelength. The shifting governs on the values of generated electromechanically strain transfer from flexible MFC to mPOF LPG and they have potential applications in strain sensor.展开更多
An innovative grade of ferritic stainless steel,ultra-pure 18Cr–2Mo thick plate,was designed and produced for special industrial application.In order to maintain its mechanical properties after joining,three advanced...An innovative grade of ferritic stainless steel,ultra-pure 18Cr–2Mo thick plate,was designed and produced for special industrial application.In order to maintain its mechanical properties after joining,three advanced joining methods,hybrid laser arc welding,activated flux tungsten inert gas welding and friction stir welding,were selected and conducted to connect the thick plates.The feasibility of three joining methods,the microstructure and mechanical properties were compared,and the results have demonstrated that the sound joint was successfully produced using the selected parameters through friction stir welding.The obtained hardness and impact toughness of the weld zone were satisfying.In terms of activated flux tungsten inert gas welding,the crack will be created due to microstructural brittleness.And as for hybrid laser arc welding,the weld zone is narrow,and the addition of wire during welding for the top weld metal area leads to higher formation ratio of low-angle grain boundaries,which is beneficial to performance of the joint.However,there is still a weak area in the fusion line of the welded joint.The result has illustrated that the welding of innovative ultra-pure ferritic stainless steel thick plate by friction stir welding is feasible.展开更多
Objective:The aim of this study was to compare the microstructure of blood vessels and nerve fibers between different acupoints in the rat skin from the perspective of histology.Methods:The skin tissue at"Quze&qu...Objective:The aim of this study was to compare the microstructure of blood vessels and nerve fibers between different acupoints in the rat skin from the perspective of histology.Methods:The skin tissue at"Quze"(曲泽PC3)""Daling(大陵PC7)"and"Zhongchong(中冲PC9)"regions was taken from the rat forelimb along the pericardium meridian,and cut sagittally with a freezing microtome.After that,the skin sections were stained by fluorescent histochemistry and immunohistochemistry with phalloidin and calcitonin gene-related peptide(CGRP)to reveal the microstructure of blood vessels and nerve fibers respectively,and then examined under a laser scanning confocal microscope.Results:The microstructure of blood vessels and nerve fibers was clearly labeled with phalloidin and CGRP,respectively.The blood vessels and nerve fibers were observed in the dermis of"PC3""PC7"and"PC9"regions,where the bundle of nerve fibers distribute in parallel to the blood vessels,and sent out thin branches to surround the wall of the blood vessels.In contrast,the density of blood vessels and nerve fibers in"PC3""PC7"and"PC9"were presented orderly in an increased tendency.Conclusion:The results of present study demonstrate the differences of the neurovascular microstructure among"PC3""PC7"and"PC9"in the rat,providing a histological view to insight into the specificity of different acupoints.展开更多
Ti–51at%Ni shape memory alloys(SMAs) were successfully produced via a powder metallurgy and microwave sintering technique.The influence of sintering parameters on porosity reduction,microstructure,phase transformatio...Ti–51at%Ni shape memory alloys(SMAs) were successfully produced via a powder metallurgy and microwave sintering technique.The influence of sintering parameters on porosity reduction,microstructure,phase transformation temperatures,and mechanical properties were investigated by optical microscopy,field-emission scanning electron microscopy(FE-SEM),X-ray diffraction(XRD),differential scanning calorimetry(DSC),compression tests,and microhardness tests.Varying the microwave temperature and holding time was found to strongly affect the density of porosity,presence of precipitates,transformation temperatures,and mechanical properties.The lowest density and smallest pore size were observed in the Ti–51at%Ni samples sintered at 900°C for 5 min or at 900°C for 30 min.The predominant martensite phases of β2 and β19′ were observed in the microstructure of Ti–51at%Ni,and their existence varied in accordance with the sintering temperature and the holding time.In the DSC thermograms,multi-transformation peaks were observed during heating,whereas a single peak was observed during cooling;these peaks correspond to the presence of the β2,R,and β19′ phases.The maximum strength and strain among the Ti–51at%Ni SMAs were 1376 MPa and 29%,respectively,for the sample sintered at 900°C for 30 min because of this sample's minimal porosity.展开更多
The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters we...The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.展开更多
To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator a...To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.展开更多
Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively invest...Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.展开更多
High-strength aluminum alloys are widely used in industries such as aerospace,automotive,and defense due to their excellent strength-to-weight ratio and good mechanical properties.However,optimizing their mechanical p...High-strength aluminum alloys are widely used in industries such as aerospace,automotive,and defense due to their excellent strength-to-weight ratio and good mechanical properties.However,optimizing their mechanical properties while maintaining cost-effectiveness and processing efficiency remains a significant challenge.This paper investigates the fundamental aspects of microstructure control and mechanical property optimization in high-strength aluminum alloys.It focuses on the influence of alloy composition,heat treatments,and processing techniques on the material's strength,ductility,toughness,fatigue resistance,corrosion resistance,and wear properties.The paper also explores the role of advanced experimental techniques,such as metallographic analysis,mechanical testing,and X-ray diffraction(XRD),in characterizing the microstructure and mechanical performance of these alloys.Moreover,it emphasizes the importance of microstructure refinement,solid solution strengthening,precipitation hardening,and the addition of specific alloying elements in optimizing the alloy's overall performance.The review provides valuable insights into the key strategies for designing high-strength aluminum alloys with enhanced mechanical properties,focusing on their applications in high-performance engineering fields.展开更多
Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic ...Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.展开更多
文摘High spatial frequency laser induced periodic surface structures(HSFLs)on silicon substrates are often developed on flat surfaces at low fluences near ablation threshold of 0.1 J/cm2,seldom on microstructures or microgrooves at relatively higher fluences above 1 J/cm^2.This work aims to enrich the variety of HSFLs-containing hierarchical microstructures,by femtosecond laser(pulse duration:457 fs,wavelength:1045 nm,and repetition rate:100 kHz)in liquids(water and acetone)at laser fluence of 1.7 J/cm^2.The period of Si-HSFLs in the range of 110–200 nm is independent of the scanning speeds(0.1,0.5,1 and 2 mm/s),line intervals(5,15 and 20μm)of scanning lines and scanning directions(perpendicular or parallel to light polarization direction).It is interestingly found that besides normal HSFLs whose orientations are perpendicular to the direction of light polarization,both clockwise or anticlockwise randomly tilted HSFLs with a maximal deviation angle of 50°as compared to those of normal HSFLSs are found on the microstructures with height gradients.Raman spectra and SEM characterization jointly clarify that surface melting and nanocapillary waves play important roles in the formation of Si-HSFLs.The fact that no HSFLs are produced by laser ablation in air indicates that moderate melting facilitated with ultrafast liquid cooling is beneficial for the formation of HSFLs by LALs.On the basis of our findings and previous reports,a synergistic formation mechanism for HSFLs at high fluence was proposed and discussed,including thermal melting with the concomitance of ultrafast cooling in liquids,transformation of the molten layers into ripples and nanotips by surface plasmon polaritons(SPP)and second-harmonic generation(SHG),and modulation of Si-HSFLs direction by both nanocapillary waves and the localized electric field coming from the excited large Si particles.
文摘A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.
文摘The present study is concerned with laser beam welding and its effect on size and microstructure of fusion zone then, on mechanical and corrosion properties of duplex stainless steel welded joints. In this regard, influence of different laser welding parameters was clarified. Both bead-on-plate and autogenously butt welded joints were made using carbon dioxide laser with a maximum output of 9 kW in the continuous wave mode. Welded joints were subjected to visual, dye penetrant and radiography tests before sectioning it for different destructive tests. Accelerated corrosion test was carried out based on tafel plot technique. The results achieved in this investigation disclosed that welding parameters play an important role in obtaining satisfactory properties of welded joint. High laser power and/or high welding speed together with adjusting laser focused spot at specimen surface have produced welded joints with a remarkable decrease in fusion zone size and an acceptable weld profile with higher weld depth/width ratio. Besides, acceptable mechanical and corrosion properties were obtained. Using nitrogen as a shielding gas has resulted in improving mechanical and corrosion properties of welded joints in comparison with argon shielding. This is related to maintaining proper ferrite/austenite balance in both weld metal and HAZ in case of nitrogen shielding. As a conclusion, laser power, welding speed, defocusing distance and type of shielding gas combination have to be optimized for obtaining welded joints with acceptable profile as well as mechanical and corrosion properties.
文摘Through the rolling contact fatigue experiment under the condition of the lubricating oil, this article investigated the relation between contact fatigue property and microstructure on the surface layer of D2 wheel steel. The results showed that although the roughness of the original specimen induced by mechanical processing would diminish to some extent in the experiment, the 0.5 - 1.5 μm thick layer of ultrafine microstructure on the original mechanically-processed specimen surface would still become micro-cracks and small spalling pits due to spalling, and would further evolve into fatigue crack source. Additionally, even under the impact of the load that was not adequate to make the material reach fatigue limit, the ferrite in the microstructure underwent plastic deformation, which led the refinement of proeutectoid ferrite grains. During the experiment, the hardening and the refinement caused by plastic deformation consisted with the theory that dislocation gave rise to plastic deformation and grain refinement. The distribution laws of hardness and ferrite grain sizes measured could be explained by the distribution law of the shearing stress in the subsurface.
基金supported by the National Natural Science Foundation of China(No.51571204)the support of the Youth Scientific and Innovation Research Team for Advanced Surface Functional Materials(Southwest Petroleum University,No.2018CXTD06)the Young Scholars Development Found of Southwest Petroleum University(No.201899010040).
文摘Stress corrosion cracking(SCC) of an SA508-309 L/308 L–316 L dissimilar metal weld joint in primary pressurized water reactor environment was investigated by the interrupted slow strain rate tension tests following a microstructure characterization. The 308 L weld metal shows a higher content of δ ferrite than the 309 L weld metal. In addition, no obvious Cr-depletion but carbides precipitation at δ phase boundaries was observed in both 308 L and 309 L weld metals. The slow strain rate tension tests showed that the SCC susceptibility of the base and weld metals of the dissimilar metal weld joint follows the order of SA508 < 308 L weld metal < the heat affected zone of 316 L base metal < 309 L weld metal.The higher SCC susceptibility of 309 L weld metal than that of 308 L weld metal is likely due to the lower content of δ ferrite. In addition, a preferential SCC initiation in the 309 L weld metal adjacent to 308 L weld metal is attributed to few carbides in this region.
基金financially supported by the High-Tech Research and Development Program of China(No.SS2013AA031305)the Key Technologies R&D Program of Tianjin(No.12ZCDGGX49100)
基金financially supported by the Natural Science Foundation of Liaoning Province of China(2022-MS-109)the Key Research and Development Program of Liaoning Province(2023JH2/101800045)the Ministry of Science and Technology of the Peoples Republic of China(ZZ2021006).
文摘The Cu-12Fe alloy has attracted significant attention due to its excellent electrical conductivity and electromagnetic shielding capability,high strength,cost-effectiveness,and recyclability.In the present work,the Cu-12Fe alloy strip with the thickness of 2.4 mm was successfully produced by twin-roll strip casting.The microstructure and properties of the Cu-12Fe alloy were tailored by cold rolling and aging treatment.The tensile strength of the as-cast strip is approximately 328 MPa and its elongation is 25%.The Fe phase randomly dispersed in the matrix,and the average size of Fe-rich phase is 2μm.Besides,enrichment of Fe phase is observed in the central layer of the strip,results in the formation of the“sandwich structure”.Moreover,the as-cast strip of Cu-12Fe was directly cold-rolled from 2.4 to 0.12 mm.The directly cold-rolled sample after aging at 450℃for 16 h(ProcessⅠ)shows excellent electrical conductivity of 69.5%IACS,the tensile strength and elongation are 513 MPa and 3.8%,the saturation magnetic flux density is 20.1 emu·g^(-1),and the coercive force is 25.2 Oe.In ProcessⅡ,the as-cast strip firstly cold-rolled to 1.2 mm,then aged at 500℃for 1.5 h,followed by cold rolling to 0.12 mm,finally aged at 450℃for 16 h.The sample after ProcessⅡshows the electrical conductivity of 66.3%IACS,the tensile strength of 533 MPa,an elongation of 3.5%,saturation magnetic flux density of 21.4 emu·g^(-1),and the coercive force of 22.3 Oe.
基金supported by the National Key Research and Development Program of China(No.2022YFB3404202)the National Natural Science Foundation of China(No.52271103)the Jilin Scientific and Technological Development Program,China(Nos.20220301026GX,20210301041GX)。
文摘The impact of Mn addition on the microstructure,mechanical properties and corrosion behavior of T6-treated Al−Si−Mg−xMn(x=0.2−1.0 wt.%)alloys in a 3.5 wt.%NaCl solution was investigated.The results showed that adding 0.2 wt.%Mn to T6-treated Al−Si−Mg alloys enhanced the corrosion resistance by promoting the formation ofα-AlFeMnSi phase,characterized by smaller absolute Volta potential values compared to eutectic Si,β-AlFeSi andπ-AlFeMgSi phases.However,the addition of 0.5 wt.%Mn and 1.0 wt.%Mn to the T6-treated Al−Si−Mg alloys increased the size of theα-AlFeMnSi phase.This decreased the properties of T6-treated Al−Si−Mg alloys.Therefore,the optimum Mn content was 0.2 wt.%,providing a novel approach for synergistically enhancing mechanical properties and corrosion resistance of Al−Si−Mg alloys.
基金support of the Research and Development Program in Key Areas of Guangdong Province,China(No.2019B090907001)the Science and Technology Program of Guangdong Province,China(No.2014B010129002)the National Key R&D Program of China(No.2017YFB0305800)。
文摘The densification characterization,phase constitution,precipitation evolution and mechanical performance of Al−Mg−Sc−Zr alloy processed by laser powder bed fusion(LPBF)were systematically investigated.Moreover,the evolution of phase constitution and precipitation behavior after heat treatment were characterized by using X-ray diffraction(XRD)and transmission electron microscope(TEM)analysis.The ultimate tensile strength(UTS)of as-built samples ranged from 396.8 to 414.6 MPa as the scanning speed decreased from 1600 to 1000 mm/s.After post heat treatment,the yield strength(YS)increased to(513.1±1.3)MPa,while the UTS increased from(414.6±5.1)to(539.2±1.5)MPa.The significant improvement of mechanical performance was ascribed to the formation of secondary Al3(Sc,Zr)precipitates.
基金support from the National Key Research and Development Program of China(No.2023YFB3710501)。
文摘The creep response,mechanical properties,and microstructure evolution of the Al−Zn−Mg−Cu alloy were investigated under different initial heat treatment conditions.The results indicate that the density of geometrically necessary dislocations(GNDs)increases during the initial creep stage(<0.5 h)and undergoes dynamic changes in the stable creep stage.During creep aging,the dislocation distribution within the grains becomes more uniform,and additional subgrains are formed.The key factors influencing creep behavior are crystal orientation and the degree of initial precipitation.Grains oriented in the<001>and<101>directions are more susceptible to deformation during the creep process.Based on a strength model,the inhibitory effects of the η'phase in T6 specimens and the GP I zone in T4 specimens on dislocation motion were evaluated.This study demonstrates that selecting an appropriate initial precipitation state is an effective strategy to enhance the creep aging response and to produce high-performance components.
基金supported by the National Natural Science Foundation of China(No.52274318).
文摘A full-sectional microstructure characterization method was developed to investigate the formation of coarse slag rims during the continuous casting of hypo-peritectic steel.The cross-sectional microstructural analysis of typical slag rims for two highly crystalline powders revealed that their formation was primarily driven by the solidification of the liquid slag.Distinct differences were observed in the microstructures of slag rims from the two powders.Powder A(characterized by a higher breaking temperature and viscosity)displayed alternating lamellar microstructures of coarse and fine phases,with the coarse phases composed of akermanite-gehlenite transition phases.In contrast,powder B(with a lower breaking temperature and viscosity)predominantly comprised regular akermanite-gehlenite crystals interspersed with a certain amount of glassy phases.Numerical simulations of a three-phase fluid flow coupled with heat transfer indicate that slag rim formation correlates with mold oscillation.Solidification of the liquid slag at the slag rim front predominantly occurs during the negative stroke of the mold oscillation.The average heating rate during the ascending stage of the mold reaches approximately 100 K·s^(−1),whereas the average cooling rate during the descending stage attains 400 K·s^(−1).This temperature variation leads to the formation of lamellar microstructures,whereas the ascending stage promotes the formation of coarse structures and thicker slag rims.Based on the powder properties,two distinct formation pathways exist for highly crystalline mold powders.For the powders with a higher breaking temperature,higher viscosity,and narrower solidification range(powder A),coarse microstructures and thicker slag rims were preferentially formed.For powders with lower breaking temperature and viscosity and wider solidification ranges(powder B),the liquid slag resisted rapid solidification,and the extended mushy zone allowed the partial liquid slag to persist at the slag rim front,promoting the formation of a thin slag rim.This study enhances the understanding of slag rim formation in highly crystalline mold powders and provides critical insights into the control of longitudinal surface cracks in hypo-peritectic steel.
文摘The microstructure polymer optical fibre (mPOF) inscribed long period grating (LPG) offers a wide field of application in strain sensors arena within the materials elastic limit. Flexible innovative macro fibre composite (MFC) actuator generates electromechanical force under DC driving voltage. We propose a novel method for Bragg wavelength blue shifting through stretch tuning of mPOF LPG in axial direction under applied DC voltage on attached MFC with LPG. The grating period of mPOF LPG changes refractive index and causes blue shift of Bragg grating fibre wavelength. The shifting governs on the values of generated electromechanically strain transfer from flexible MFC to mPOF LPG and they have potential applications in strain sensor.
文摘An innovative grade of ferritic stainless steel,ultra-pure 18Cr–2Mo thick plate,was designed and produced for special industrial application.In order to maintain its mechanical properties after joining,three advanced joining methods,hybrid laser arc welding,activated flux tungsten inert gas welding and friction stir welding,were selected and conducted to connect the thick plates.The feasibility of three joining methods,the microstructure and mechanical properties were compared,and the results have demonstrated that the sound joint was successfully produced using the selected parameters through friction stir welding.The obtained hardness and impact toughness of the weld zone were satisfying.In terms of activated flux tungsten inert gas welding,the crack will be created due to microstructural brittleness.And as for hybrid laser arc welding,the weld zone is narrow,and the addition of wire during welding for the top weld metal area leads to higher formation ratio of low-angle grain boundaries,which is beneficial to performance of the joint.However,there is still a weak area in the fusion line of the welded joint.The result has illustrated that the welding of innovative ultra-pure ferritic stainless steel thick plate by friction stir welding is feasible.
基金Supported by National Natural Science Foundation of China Project:Nos.81774211,81801561,81774432The Self-Selected Research Program from China Academy of Chinese Medical Sciences:Nos.ZZ13-YQ-068,ZZ201914001National Key R and D Program of China:No.2018YFC1707804.
文摘Objective:The aim of this study was to compare the microstructure of blood vessels and nerve fibers between different acupoints in the rat skin from the perspective of histology.Methods:The skin tissue at"Quze"(曲泽PC3)""Daling(大陵PC7)"and"Zhongchong(中冲PC9)"regions was taken from the rat forelimb along the pericardium meridian,and cut sagittally with a freezing microtome.After that,the skin sections were stained by fluorescent histochemistry and immunohistochemistry with phalloidin and calcitonin gene-related peptide(CGRP)to reveal the microstructure of blood vessels and nerve fibers respectively,and then examined under a laser scanning confocal microscope.Results:The microstructure of blood vessels and nerve fibers was clearly labeled with phalloidin and CGRP,respectively.The blood vessels and nerve fibers were observed in the dermis of"PC3""PC7"and"PC9"regions,where the bundle of nerve fibers distribute in parallel to the blood vessels,and sent out thin branches to surround the wall of the blood vessels.In contrast,the density of blood vessels and nerve fibers in"PC3""PC7"and"PC9"were presented orderly in an increased tendency.Conclusion:The results of present study demonstrate the differences of the neurovascular microstructure among"PC3""PC7"and"PC9"in the rat,providing a histological view to insight into the specificity of different acupoints.
基金financial support under the University Research Grant No.Q.J130000.3024.00M57
文摘Ti–51at%Ni shape memory alloys(SMAs) were successfully produced via a powder metallurgy and microwave sintering technique.The influence of sintering parameters on porosity reduction,microstructure,phase transformation temperatures,and mechanical properties were investigated by optical microscopy,field-emission scanning electron microscopy(FE-SEM),X-ray diffraction(XRD),differential scanning calorimetry(DSC),compression tests,and microhardness tests.Varying the microwave temperature and holding time was found to strongly affect the density of porosity,presence of precipitates,transformation temperatures,and mechanical properties.The lowest density and smallest pore size were observed in the Ti–51at%Ni samples sintered at 900°C for 5 min or at 900°C for 30 min.The predominant martensite phases of β2 and β19′ were observed in the microstructure of Ti–51at%Ni,and their existence varied in accordance with the sintering temperature and the holding time.In the DSC thermograms,multi-transformation peaks were observed during heating,whereas a single peak was observed during cooling;these peaks correspond to the presence of the β2,R,and β19′ phases.The maximum strength and strain among the Ti–51at%Ni SMAs were 1376 MPa and 29%,respectively,for the sample sintered at 900°C for 30 min because of this sample's minimal porosity.
基金National Natural Science Foundation of China(51801227,52071331)。
文摘The influence of homogenization parameters on element segregation,dendritic structure,and the precipitate evolution in the GH3535-0.08wt%Y alloy was investigated.Additionally,some specific homogenization parameters were maintained constant throughout the experiments.Results indicate that the heat treatment at 1150℃for 10 h is the optimal homogenization condition.Following this optimal treatment,dendrite structures and element segregation are eliminated.Furthermore,both SiC and Y_(5)Si_(3)precipitates in the as-cast alloy decrease significantly.Conversely,the homogenization at 1188℃induces overheating defects within the alloy.Although SiC and Y_(5)Si_(3)phases also decrease,some large M6C phases can still be observed,adversely affecting subsequent forging processes.
文摘To investigate the influence of Al-Zn-Mg-Cu alloy with as-homogenized and as-rolled initial microstructures on the tensile flow behavior,isothermal tensile tests were conducted on a GLEEBLE-3500 isothermal simulator at temperatures of 380-440℃and strain rates of 0.05-1 s^(−1).The Johnson-Cook model,Hensel-Spittel model,strain-compensated Arrhenius model,and critical fracture strain model were established.Results show that through the evaluation of the models using the correlation coefficient(R)and the average absolute relative error,the strain-compensated Arrhenius model can represent the flow behavior of the alloy more accurately.Shear bands are more pronounced in the as-homogenized specimens,whereas dynamic recrystallization is predominantly observed in as-rolled specimens.Fracture morphology analysis reveals that a mixed fracture mechanism is prevalent in the as-homogenized specimen,whereas a ductile fracture mechanism is predominant in the as-rolled specimen.The processing maps indicate that the unstable region is reduced in the as-rolled specimens compared with that in the as-homogenized specimens.The optimal hot working windows for the as-homogenized and as-rolled specimens are determined as 410-440℃/0.14-1 s^(−1)and 380-400℃/0.05-0.29 s^(−1),respectively.
文摘Dissimilar AZ31B magnesium alloy and DC56D steel were welded via AA1060 aluminum alloy by magnetic pulse welding.The effects of primary and secondary welding processes on the welded interface were comparatively investigated.Macroscopic morphology,microstructure,and interfacial structure of the joints were analyzed using scanning electron microscope,energy dispersive spectrometer,and X-ray diffractometer(XRD).The results show that magnetic pulse welding of dissimilar Mg/Fe metals is achieved using an Al interlayer,which acts as a bridge for deformation and diffusion.Specifically,the AZ31B/AA1060 interface exhibits a typical wavy morphology,and a transition zone exists at the joint interface,which may result in an extremely complex microstructure.The microstructure of this transition zone differs from that of AZ31B magnesium and 1060 Al alloys,and it is identified as brittle intermetallic compounds(IMCs)Al_(3)Mg_(2) and Al_(12)Mg_(17).The transition zone is mainly distributed on the Al side,with the maximum thickness of Al-side transition layer reaching approximately 13.53μm.Incomplete melting layers with varying thicknesses are observed at the primary weld interface,while micron-sized hole defects appear in the transition zone of the secondary weld interface.The AA1060/DC56D interface is mainly straight,with only a small number of discontinuous transition zones distributed intermittently along the interface.These transition zones are characterized by the presence of the brittle IMC FeAl_(3),with a maximum thickness of about 4μm.
文摘High-strength aluminum alloys are widely used in industries such as aerospace,automotive,and defense due to their excellent strength-to-weight ratio and good mechanical properties.However,optimizing their mechanical properties while maintaining cost-effectiveness and processing efficiency remains a significant challenge.This paper investigates the fundamental aspects of microstructure control and mechanical property optimization in high-strength aluminum alloys.It focuses on the influence of alloy composition,heat treatments,and processing techniques on the material's strength,ductility,toughness,fatigue resistance,corrosion resistance,and wear properties.The paper also explores the role of advanced experimental techniques,such as metallographic analysis,mechanical testing,and X-ray diffraction(XRD),in characterizing the microstructure and mechanical performance of these alloys.Moreover,it emphasizes the importance of microstructure refinement,solid solution strengthening,precipitation hardening,and the addition of specific alloying elements in optimizing the alloy's overall performance.The review provides valuable insights into the key strategies for designing high-strength aluminum alloys with enhanced mechanical properties,focusing on their applications in high-performance engineering fields.
基金financially and technically supported by the National Key Laboratory Foundation of Science and Technology on Materials under Shock and Impact,Beijing Institute of Technology,China(No.WDZC2024-1)。
文摘Cryogenic rolling impacts on microstructure and mechanical properties of spray-formed 7055(SF-7055)Al alloy were investigated.Results show that with the increase of the reduction from 20%to 80%,the grain of cryogenic rolled SF-7055 Al alloy is elongated to form a fiber texture.Numerous proliferating dislocations in the microstructure accumulate into dislocation walls and cells,and eventually form subgrains.These subgrain boundaries divide the original grain,thereby reducing the grain size.Under severe deformation conditions,they even enable the formation of nanograins.Meanwhile,the Cu-rich precipitates in the matrix are also broken and refined under the action of large rolling stress.In the process of cryogenic rolling,the tensile strength and hardness of SF-7055 Al alloy gradually increase,while the plasticity decreases.Moreover,the fracture morphology of cryogenic rolled SF-7055 Al alloy gradually transforms to the ductile and quasi-cleavage hybrid fracture characteristics with increased reduction.
